Mitsubishi Electric fr-e700 series Installation Manuallines

Brand: Mitsubishi Electric

Model: fr-e700 series

Category: Power adapters & inverters

Type: Installation Manuallines

FR-E700

INSTALLATION GUIDELINE

FR-E740-016 to 300-EC

INVERTER

MITSUBISHI

ELECTRIC

700

CONTENTS

Thank you for choosing this Mitsubishi Inverter.

Please read through this Instruction Manual and the enclosed CD ROM to operate this inverter correctly

– The enclosed CD ROM contains the Installation Guideline in additional languages.

– Die CD-ROM enthält die deutsche Installationsbeschreibung.

– Il CD-ROM incluso contiene la guida di riferimento dell'installazione in lingua italiana.

– Le CD-ROM ci-joint contient cette documentation en français.

– El CD-ROM incluido contiene la pauta de la instalación en lengua española.

– Приложенный CD-ROM содержит инструкцию по инсталяции на дополнительных языках.

Do not use this product until you have a full knowledge of the equipment, the safety information and the

instructions.

Please forward this manual and the CD ROM to the end user.

INSTALLATION OF THE INVERTER AND INSTRUCTIONS ...................................1

OUTLINE DIMENSION DRAWING............................................................................3

WIRING ......................................................................................................................4

PRECAUTIONS FOR USE OF THE INVERTER .......................................................9

FAILSAFE OF THE SYSTEM WHICH USES THE INVERTER...............................11

PARAMETER...........................................................................................................12

TROUBLESHOOTING .............................................................................................17

Print Date Manual Number Revision

01/2008 pdp-gb 209035 First edition

For Maximum Safety

앫Mitsubishi transistorized inverters are not designed or manufactured to be used in equipment or systems in situations

that can affect or endanger human life.

앫When considering this product for operation in special applications such as machinery or systems used in passenger

transportation, medical, aerospace, atomic power, electric power, or submarine repeating applications, please contact

your nearest Mitsubishi sales representative.

앫Although this product was manufactured under conditions of strict quality control, you are strongly advised to install

safety devices to prevent serious accidents when it is used in facilities where breakdowns of the product are likely to

cause a serious accident.

앫Please do not use this product for loads other than three-phase induction motors.

앫Please check upon receiving of the inverter whether this instruction manual corresponds to the delivered inverter.

Compare the specifications on the capacity plate with the specifications given in this manual.

Electric Shock Prevention

Fire Prevention

Injury Prevention

Additional Instructions

Also note the following points to prevent an accidental failure, injury, electric shock, etc.

Transportation and installation

This section is specifically about safety matters

Do not attempt to install, operate, maintain or inspect the inverter until you have read through this Installation Guideline and appended

documents carefully and can use the equipment correctly. Do not use the inverter until you have a full knowledge of the equipment,

safety information and instructions. In this Installation Guideline, the safety instruction levels are classified into "WARNING" and

"CAUTION".

Assumes that incorrect handling may cause hazardous conditions, resulting in death or severe injury.

Assumes that incorrect handling may cause hazardous conditions, resulting in medium or slight injury, or may

cause physical damage only.

Note that even the level may lead to a serious consequence according to conditions. Please follow strictly the instructions

of both levels because they are important to personnel safety.

앫While power is on or when the inverter is running, do not open the front cover or wiring cover. Otherwise you may get an electric

shock.

앫Do not run the inverter with the front cover removed. Otherwise, you may access the exposed high-voltage terminals or the charging

part of the circuitry and get an electric shock.

앫

Even if power is off, do not remove the front cover except for wiring or periodic inspection.You may access the charged inverter circuits and

get an electric shock.

앫Before starting wiring or inspection, check to make sure that the operation panel indicator is off, wait for at least 10 minutes after the

power supply has been switched off, and check that there are no residual voltage using a tester or the like. The capacitor is charged

with high voltage for some time after power off and it is dangerous.

앫

This inverter must be earthed (grounded). Earthing (Grounding) must conform to the requirements of national and local safety regulations

and electrical codes. (NEC section 250, IEC 536 class 1 and other applicable standards)

Use an neutral-point earthed (grounded) power supply for 400V class inverter in compliance with EN standard.

앫Any person who is involved in the wiring or inspection of this equipment should be fully competent to do the work.

앫Always install the inverter before wiring. Otherwise, you may get an electric shock or be injured.

앫Perform setting dial and key operations with dry hands to prevent an electric shock. Otherwise you may get an electric shock.

앫Do not subject the cables to scratches, excessive stress, heavy loads or pinching. Otherwise you may get an electric shock.

앫Do not replace the cooling fan while power is on. It is dangerous to replace the cooling fan while power is on.

앫Do no

t touch the printed circuit board with wet hands. You may get an electric shock

앫When measuring the main circuit capacitor capacity, the DC voltage is applied to the motor for 1s at powering off. Never touch the

motor terminal, etc. right after powering off to prevent an electric shock.

앫Mount the inverter to incombustible material. Mounting it to or near combustible material can cause a fire

앫If the inverter has become faulty, switch off the inverter power. A continuous flow of large current could cause a fire.

앫

When using a brake resistor, make up a sequence that will turn off power when an alarm signal is output.

Otherwise,

the brake resistor may

excessively overheat due to damage of the brake transistor and such, causing a fire

앫

Do not connect a resistor directly to the DC terminals P, N. This could cause a fire and destroy the inverter. The surface temperature of

braking resistors can far exceed 100°C for brief periods. Make sure that there is adequate protection against accidental contact and a safe

distance is maintained to other units and system parts

앫Apply only the voltage specified in the instruction manual to each terminal. Otherwise, burst, damage, etc. may occur.

앫Ensure that the cables are connected to the correct terminals. Otherwise, burst, damage, etc. may occur.

앫Always make sure that polarity is correct to prevent damage, etc. Otherwise, burst, damage, etc. may occur.

앫While power is on or for some time after power-off, do not touch the inverter as it is hot and you may get burnt.

앫Transport the product using the correct method that corresponds to the weight. Failure to observe this could lead to injuries.

앫Do not stack the inverter boxes higher than the number recommended.

앫

Ensure that installation position and material can withstand the weight of the inverter. Install according to the information in the instruction

manual.

앫

Do not install or operate the inverter if it is damaged or has parts missing. This can result in breakdowns.

앫When carrying the inverter, do not hold it by the front cover or setting dial; it may fall off or fail.

앫Do not stand or rest heavy objects on the product.

앫Check the inverter mounting orientation is correct.

앫Prevent other conductive bodies such as screws and metal fragments or other flammable substance such as oil from entering the

inverter.

앫

As the inverter is a precision instrument, do not drop or subject it to impact.

앫Use the inverter under the following environmental conditions. Otherwise, the inverter may be damaged.

햲Temperature applicable for a short time, e.g. in transit.

WARNING

CAUTION

WARNING

CAUTION

Operating condition

Ambient temperature −10°C to +50°C (non-freezing)

Ambient humidity 90% RH or less (non-condensing)

Storage temperature −20°C to +65°C 햲

Atmosphere Indoors (free from corrosive gas, flammable gas, oil mist, dust and dirt)

Altitude Maximum 1000m above sea level for standard operation. After that derate by 3% for every extra 500m

up to 2500m (91%)

Vibration 5.9m/s² or less

Wiring

Test operation and adjustment

Operation

Emergency stop

Maintenance, inspection and parts replacement

Disposing of the inverter

앫Do not install assemblies or components (e. g. power factor correction capacitors) on the inverter output side, which are not approved

from Mitsubishi.

앫The direction of rotation of the motor corresponds to the direction of rotation commands (STF/STR) only if the phase sequence (U, V,

W) is maintained.

앫Before starting operation, confirm and adjust the parameters. A failure to do so may cause some machines to make unexpected

motions.

앫When you have chosen the retry function, stay away from the equipment as it will restart suddenly after an alarm stop.

앫The key is valid only when the appropriate function setting has been made. Prepare an emergency stop switch separately to

make an emergency stop (power off, mechanical brake operation for emergency stop, etc).

앫Make sure that the start signal is off before resetting the inverter alarm. A failure to do so may restart the motor suddenly.

앫The inverter can be started and stopped via the serial port communications link or the field bus. However, please note that depending

on the settings of the communications parameters it may not be possible to stop the system via these connections if there is an error

in the communications system or the data line. In configurations like this it is thus essential to install additional safety hardware that

makes it possible to stop the system in an emergency (e.g. controller inhibit via control signal, external motor contactor etc). Clear and

unambiguous warnings about this must be posted on site for the operating and service staff.

앫The load used should be a three-phase induction motor only. Connection of any other electrical equipment to the inverter output may

damage the inverter as well as the equipment.

앫Do not modify the equipment.

앫Do not perform parts removal which is not instructed in this manual. Doing so may lead to fault or damage of the inverter.

앫The electronic thermal relay function does not guarantee protection of the motor from overheating.

앫Do not use a magnetic contactor on the inverter input for frequent starting/stopping of the inverter.

앫Use a noise filter to reduce the effect of electromagnetic interference and follow the accepted EMC procedures for proper installation

of frequency inverters. Otherwise nearby electronic equipment may be affected.

앫Take appropriate measures regarding harmonics. Otherwise this can endanger compensation systems or overload generators.

앫When a 400V class motor is inverter-driven, please use an insulation-enhanced motor or measures taken to suppress surge voltages.

Surge voltages attributable to the wiring constants may occur at the motor terminals, deteriorating the insulation of the motor.

앫When parameter clear or all clear is performed, set again the required parameters before starting operations. Each parameter returns

to the initial value.

앫The inverter can be easily set for high-speed operation. Before changing its setting, fully examine the performances of the motor and

machine.

앫The DC braking function of the frequency inverter is not designed to continuously hold a load. Use an electro-mechanical holding

brake on the motor for this purpose.

앫Before running an inverter which had been stored for a long period, always perform inspection and test operation.

앫For prevention of damage due to static electricity, touch nearby metal before touching this product to eliminate static electricity from

your body.

앫Provide a safety backup such as an emergency brake which will prevent the machine and equipment from hazardous conditions if the

inverter fails.

앫When the breaker on the inverter primary side trips, check for the wiring fault (short circuit), damage to internal parts of the inverter,

etc. Identify the cause of the trip, then remove the cause and power on the breaker.

앫When the protective function is activated (i. e. the frequency inverter switches off with an error message), take the corresponding

corrective action as described in the inverter manual, then reset the inverter, and resume operation.

앫Do not carry out a megger (insulation resistance) test on the control circuit of the inverter.

앫Treat as industrial waste.

General instructions

Many of the diagrams and drawings in instruction manuals show the inverter without a cover, or partially open. Never run the inverter in

this status. Always replace the cover and follow instruction manuals when operating the inverter.

CAUTION

WARNING

CAUTION

INSTALLATION OF THE INVERTER AND INSTRUCTIONS

Unpack the inverter and check the capacity plate on the front cover and the rating plate on the inverter side face to

ensure that the product agrees with your order and the inverter is intact.

1.2 Installation of the inverter

Enclosure surface mounting

1.1 Inverter Type

Symbol Voltage Class

E740 Three-phase

400V class

Symbol Type number

016

300

3-digit display

Capacity plate example

Rating plate example

Capacity plate

Rating plate

Serial number

Inverter type

Input rating

Output rating

Serial number

Inverter type

Remove the front cover and

wiring cover to fix the inverter

to the surface

Front cover

Wiring cover

Note

앫

When encasing multiple

inverters, install them in

parallel and leave clearance

as a cooling measure

앫

Install the inverter vertically.

vertical

Refer to the clearances beside

Ambient temperature and humidity Clearances (front) Clearances (side)

5cm 5cm

5cm

Inverter

Measurement

position

Measurement

position

Temperature: −10°C to +50°C

Humidity: 90% RH maximum

10cm or more

1cm

or more *1

10cm or more

1cm

or more *1 1 cm

more *1

Leave enough clearances and

take cooling measures.

*1 When using the inverters at the

ambient temperature of 40°C or

less, the inverters can be installed

closely attached (0cm clearance).

When ambient temperature

exceeds 40°C, clearances

between the inverter should be

1cm or more (5cm or more for the

FR-E740-120 or more).

*1 5cm or more for the

FR-E740-120 or more

INSTALLATION OF THE INVERTER AND INSTRUCTIONS

1.3 General Precaution

The bus capacitor discharge time is 10 minutes. Before starting wiring or inspection, switch power off, wait for more than

10 minutes, and check for residual voltage between terminal P/+ and N/− with a meter etc., to avoid a hazard of electrical

shock.

1.4 Environment

Before installation, check that the environment meets following specifications.

Ambient temperature −10°C to +50°C (non-freezing)

Ambient humidity 90% RH or less (non-condensing)

Atmosphere Free from corrosive and explosive gases, free from dust and dirt

Maximum altitude 1000m or less. After that derate by 3% for every extra 500m up to 2500m (91%)

Vibration 5.9m/s² or less

CAUTION

앫 Install the inverter on a strong surface securely and vertically with bolts.

앫 Leave enough clearances and take cooling measures.

앫 Avoid places where the inverter is subjected to direct sunlight, high temperature and high humidity.

앫 Install the inverter on a non-combustible surface.

2 OUTLINE DIMENSION DRAWING

(Unit: mm)

Inverter Type WW1 HH1 DD1

FR-E740-016

140 128

150 138

114 129.1

FR-E740-026

FR-E740-040

135 150.1FR-E740-060

FR-E740-095

FR-E740-120

220

208 147 162.1

FR-E740-170

FR-E740-230 195 260 244 190 205.1

FR-E740-300

햲

햲When the FR-A7NC is mounted, a

terminal block protrudes making the

depth approx 2mm greater.

When used with plug-in option

3 WIRING

3.1 Terminal connection diagram

CAUTION

앫 To prevent a malfunction due to noise, keep the signal cables more than 10cm away from the power cables.

앫 After wiring, wire offcuts must not be left in the inverter. Wire offcuts can cause an alarm, failure or malfunction. Always keep the

inverter clean. When drilling mounting holes in a control box etc., take care not to allow chips and other foreign matter to enter the

inverter.

앫 Set the voltage/current input switch in the correct position. An incorrect setting may cause a fault, failure or malfunction.

Source logic

Main circuit terminal

Control circuit terminal

Jumper

*1. DC reactor (FR-HEL)

When connecting a DC reactor, remove the

jumper across P1-P/+.

Earth

Motor

3-phase

AC power

supply

Main circuit

Control circuit

Terminal functions vary

with the input terminal

assignment.

(Pr. 178 to Pr. 184)

Control input signals (No voltage input allowed)

Forward

rotation start

Reverse

rotation start

High

speed

Medium

speed

Low

speed

Multi-speed selection

Output

stop

RESET

Contact input common (Sink*)

*2 When using terminals

PC-SD as a 24VDC

power supply, take care

not to short across

terminals PC-SD.

24VDC power supply/ max. 100mA load current

Contact input common(Source*)

*(Common for external power supply transistor)

Frequency setting signal (Analog)

Ter mi na l 4

input

(Current

input)

0–5VDC

0 to 5VDC

0 to 10VDC

connector

Connector for plug-in

option connection Option connector

*5 It is recommended to use a 1 kΩ, 2 W

potentiometer when the frequency

setting signal is changed frequently.

Relay output

(Alarm output)

Running

Frequency detection

Terminal functions vary

by Pr. 192 “ABC terminal

function selection”

Terminal functions vary with the

output terminal assignment.

(Pr. 190 to Pr. 191)

Open collector output common

Sink/source common

Frequency

setting

potentiometer

1 kΩ,1/2 W

Earth

Brake unit

(Option)

*6 Brake resistor (FR-ABR, MRS, MYS)

Install a thermal relay to prevent an overheat

and burnout of the brake resistor.

*4 The input area can be set

via Parameter (Pr. 267).

Set the voltage/current

input switch in the “V”

position to select voltage

input (0 to 5V/0 to 10V)

and “I” (initial value) to

select current input

(0/4 to 20mA.)

*4 Voltage/current

input switch

Relay output

USB

connector

Open collector output

Standard control terminal block

Analog signal output

(0 to 10VDC)

0–10VDC

Analog common

4 to 20mADC

*3. Terminal input specifica-

tions can be changed

by analog input specifi-

cations

Earth

WIRING

3.2 Main circuit terminal specifications

3.2.1 Terminal arrangement of the main circuit terminal, power supply and the motor wiring

FR-E740-016 to 095 FR-E740-120, 170

FR-E740-230, 300

CAUTION

앫 The power supply cables must be connected to R/L1, S/L2, T/L3. Never connect the power cable to the U, V, W of the inverter. Doing

so will damaged the inverter. (Phase sequence needs not to be matched.)

앫 Connect the motor to U, V, W. At this time turning on the forward rotation switch (signal) rotates the motor in the clockwise direction

when viewed on the motor shaft.

Screw size (M4)

Jumper

Screw size

(M4) Motor

Power supply

3 ~

L1L2L3

Jumper

Power supply

Screw size

(M4)

Motor

3 ~

L1L2L3

Screw size (M4)

Schrauben (M4)

Jumper

Screw size

(230: M4,

300: M5) Motor

Power supply

3 ~

L1L2L3

WIRING

3.3 Cables and wiring lenght

3.3.1 Cable size

Select the recommended cable size to ensure that a voltage drop will be 2% max.

If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor torque

to decrease especially at the output of a low frequency.

The following table indicates a selection example for the wiring length of 20m.

400V class (when input power supply is 440V)

The line voltage drop can be calculated by the following expression:

line voltage drop [V] =

Use a larger diameter cable when the wiring distance is long or when it is desired to decrease the voltage drop (torque

reduction) in the low speed range.

Applicable Inverter Type Terminal Screw Size *4Tightening Torque [Nm] Crimping Terminal

R/L1, S/L2, T/L3 U, V, W

FR-E740-016 to 095 M4 1.5 2-4 2-4

FR-E740-120 M4 1.5 2-4 2-4

FR-E740-170 M4 1.5 5.5-4 5.5-4

FR-E740-230 M4 1.5 5.5-4 5.5-4

FR-E740-300 M5 2.5 8-5 8-5

Applicable Inverter Type

Cable Sizes

HIV, etc. [mm2] *1AWG *2PVC, etc. [mm2] *3

R/L1,

S/L2,

T/L3 U, V, W Earth Cable

Gauge

R/L1,

S/L2,

T/L3 U, V, W R/L1,

S/L2,

T/L3 U, V, W Earth Cable

Gauge

FR-E740-016 to 095 2 2 2 14 14 2.5 2.5 2.5

FR-E740-120 3.5 2 3.5 12 14 4 2.5 4

FR-E740-170 3.5 3.5 3.5 12 12 4 4 4

FR-E740-230 5.5 5.5 8 10 10 6 6 10

FR-E740-300 8 8 8 8 8 10 10 10

*1 The recommended cable size is that of the HIV cable (600V class 2 vinyl-insulated cable) with continuous maximum permissible temperature of

75°C. Assumes that the ambient temperature is 50°C or less and the wiring distance is 20m or less.

*2 The recommended cable size is that of the THHW cable with continuous maximum permissible temperature of 75°C. Assumes that the ambient

temperature is 40°C or less and the wiring distance is 20m or less.

(Selection example for use mainly in the Unite States.)

*3 The recommended cable size is that of the PVC cable with continuous maximum permissible temperature of 70°C. Assumes that the ambient

temperature is 40°C or less and the wiring distance is 20m or less.

(Selection example for use mainly in Europe.)

*4 The terminal screw size indicates the terminal size for R/L1, S/L2, T/L3, U, V, W, PR, P/+, N/−, P1 and a screw for earthing.

NOTE

앫Tighten the terminal screw to the specified torque. A screw that has been tighten too loosely can cause a short circuit

or malfunction. A screw that has been tighten too tightly can cause a short circuit or malfunction due to the unit

breakage.

앫Use crimping terminals with insulation sleeve to wire the power supply and motor.

3 wire resistance [mΩ/m]wiring distance [m] current [A]×××

1000

-----------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

WIRING

3.3.2 Maximum permissible motor wiring length

The maximum permissible length of the motor cables depends on the capacity of the inverter and the selected carrier

frequency.

The lengths in the following table are for unshielded cables. When shielded cables are used divide the values listed in the

table by 2. Note that the values are for the total wiring length – if you connect more than one motor in parallel you must

add the lengths of the individual motor cables.

Note that the motor windings in three-phase AC motors are subject to far more stress when operated via frequency

inverters than with mains operation. The motor must have been approved by the manufacturer for operation on a

frequency inverter.

In the PWM type inverter, a surge voltage attributable to wiring constants is generated at the motor terminals. Especially

for a 400V class motor, the surge voltage may deteriorate the insulation. When the 400V class motor is driven by the

inverter, consider the following measures:

앫Use a "400V class inverter-driven insulation-enhanced motor" and set frequency in Pr. 72 PWM frequency selection

according to wiring length.

앫Limiting the voltage rise speed of the frequency inverter output voltage (dU/dT):

If the motor requires a rise speed of 500V/μs or less you must install a filter in the output of the inverter. Please contact

your Mitsubishi dealer for more details.

Setting of Pr. 72 PWM Frequency selection

(carrier frequency) 016 026 040 060 ≥ 095

1 (1kHz) or less 200m 200m 300m 500m 500m

2 to 15 (2kHz to 14.5kHz) 30m 100m 200m 300m 500m

≤ 50m 50m–100m ≥ 100m

Carrier frequency ≤ 14.5kHz ≤ 8kHz ≤ 2kHz

CAUTION

앫 Especially for long-distance wiring (particularly when employing shielded motor cables), the inverter may be affected by a charging

current caused by the stray capacitances of the wiring, leading to a malfunction of the overcurrent protective function or fast response

current limit function, or stall prevention function or a malfunction or fault of the equipment connected on the inverter output side.

When the fast-response current limit function malfunctions, make the function invalid. When stall prevention function misoperates,

increase the stall level. (For Pr. 22 Stall prevention operation level and Pr. 156 Stall prevention operation selection, refer to the Instruction

Manual.)

앫 For details of Pr. 72 PWM frequency selection, refer to the Instruction Manual.

앫 When using the automatic restart after instantaneous power failure function with wiring length exceeding 100m, select without

frequency search (Pr. 162 = "1, 11"). (Refer to the Instruction Manual).

500m or less

300m

300m + 300m = 600m

Total wiring lenght (FR-E740-095 or more)

WIRING

3.4 Control circuit specification

3.4.1 Standard control circuit terminal layout

3.4.2 Wiring method

앫Strip off the sheath of the cable of the control circuit to wire.

Strip off the sheath about the size below. If the length of the sheath pealed is too long, a short circuit may occur among

neighboring wires. If the length is too short, wires might come off.

Wire the stripped cable after twisting it to prevent it from becoming loose. In addition, do not solder it.

Use a bar terminal as necessary.

앫Loosen the terminal screw and insert the cable into the terminal.

앫Tighten the screw to the specified torque.

Undertightening can cause cable disconnection or malfunction. Overtightening can cause a short circuit or malfunction

due to damage to the screw or unit.

3.4.3 Wiring instructions

앫Terminals PC, 5, and SE are all common terminals (0V) for I/O signals and are isolated from each other. Avoid

connecting the terminal PC and 5 and the terminal SE and 5 (ground). Terminal PC is a common terminal for the contact

input terminals (STF, STR, RH, RM, RL, MRS, RES).

앫Use shielded or twisted cables for connection to the control circuit terminals and run them away from the main and

power circuits (including the 230V relay sequence circuit).

앫Use two or more parallel micro-signal contacts or twin

contacts to prevent a contact faults when using contact

inputs since the control circuit input signals are micro-

currents.

앫Do not apply a voltage to the contact input terminals (e.g. STF) of the control circuit.

앫Always apply a voltage to the alarm output terminals (A, B, C) via a relay coil, lamp, etc.

앫It is recommended to use the cables of 0.3mm² to 0.75mm² gauge for connection to the control circuit terminals.

If the cable gauge used is 1.25mm² or more, the front cover may be lifted when there are many cables running or the

cables are run improperly, resulting in an operation panel contact fault.

앫The wiring length should be 30m maximum.

앫The level of the control signals can be switched over between positive (SOURCE) and negative (SINK) logic. The input

signals are set to source logic when shipped from the factory. To change the control logic, the jumper connector above

the control circuit terminal block must bemoved to the other position.

L[mm] Tightening torque[Nm]

Terminal A, B, C 6 0.5–0.6

Other than the above 5 0.22–0.25

Srew driver Flat blade screw driver

Tip thickness: 0,4mm × 2,5mm

Micro signal contacts Twin contacts

Terminal screw size

M3: (Terminal A, B, C)

M2: (Other than the above)

4 PRECAUTIONS FOR USE OF THE INVERTER

The FR-E700 series is a highly reliable product, but incorrect peripheral circuit making or operation/handling method may

shorten the product life or damage the product.

Before starting operation, always recheck the following items.

앫Use crimping terminals with insulation sleeve to wire the power supply and motor.

앫Application of power to the output terminals (U, V, W) of the inverter will damage the inverter. Never perform such wiring.

앫After wiring, wire offcuts must not be left in the inverter.

Wire offcuts can cause an alarm, failure or malfunction. Always keep the inverter clean. When drilling mounting holes in

a control box etc., take care not to allow chips and other foreign matter to enter the inverter.

앫Use cables of the size to make a voltage drop 2% maximum.

If the wiring distance is long between the inverter and motor, a main circuit cable voltage drop will cause the motor

torque to decrease especially at the output of a low frequency.

Refer to page 6 for the recommended cable size.

앫The overall wiring length should be 500m maximum.

Especially for long distance wiring, the fast-response current limit function may be reduced or the equipment connected

to the inverter output side may malfunction or become faulty under the influence of a charging current due to the stray

capacity of the wiring. Therefore, note the overall wiring length. (Refer to page 6)

앫Electromagnetic Compatibility

Operation of the frequency inverter can cause electromagnetic interference in the input and output that can be

propagated by cable (via the power input lines), by wireless radiation to nearby equipment (e.g. AM radios) or via data

and signal lines. Install an optional filter if present to reduce air propagated interference on the input side of the inverter.

Use AC or DC reactors to reduce line propagated noise (harmonics). Use shielded motor power lines to reduce output

noise.

앫Do not install a power factor correction capacitor, varistor or arrester on the inverter output side. This will cause the

inverter to trip or the capacitor, varistor, or arrester to be damaged. If any of the above devices is installed, immediately

remove it.

앫Before starting wiring or other work after the inverter is operated, wait for at least 10 minutes after the power supply has

been switched off, and check that there are no residual voltage using a tester or the like. The capacitor is charged with

high voltage for some time after power off and it is dangerous.

앫A short circuit or earth fault on the inverter output side may damage the inverter modules.

– Fully check the insulation resistance of the circuit prior to inverter operation since repeated short circuits caused by

peripheral circuit inadequacy or an earth fault caused by wiring inadequacy or reduced motor insulation resistance

may damage the inverter modules.

– Fully check the to-earth insulation and inter-phase insulation of the inverter output side before power-on.

Especially for an old motor or use in hostile atmosphere, securely check the motor insulation resistance etc.

앫Do not use the inverter input side magnetic contactor to start/stop the inverter.

Always use the start signal (ON/OFF of STF and STR signals) to start/stop the inverter.

앫Across P/+ and PR terminals, connect only an external regenerative brake discharge resistor. Do not connect a

mechanical brake.

Also, never short between these terminals.

PRECAUTIONS FOR USE OF THE INVERTER

앫Do not apply a voltage higher than the permissible voltage to the inverter I/O signal circuits.

Application of a voltage higher than the permissible voltage to the inverter I/O signal circuits or opposite polarity may

damage the I/O devices. Especially check the wiring to prevent the speed setting potentiometer from being connected

incorrectly to short terminals 10-5.

앫Provide electrical and mechanical interlocks for MC1 and MC2

which are used for bypass operation.

When the wiring is incorrect or if there is a bypass circuit as shown

below, the inverter will be damaged by leakage current from the

power supply due to arcs generated at the time of switch-over or

chattering caused by a sequence error.

앫If the machine must not be restarted when power is restored after

a power failure, provide a magnetic contactor in the inverter's input side and also make up a sequence which will not

switch on the start signal.

If the start signal (start switch) remains on after a power failure, the inverter will automatically restart as soon as the

power is restored.

앫Instructions for overload operation

When performing operation of frequent start/stop of the inverter, increase/decrease in the temperature of the transistor

element of the inverter may repeat due to a continuous flow of large current, shortening the life from thermal fatigue.

Since thermal fatigue is related to the amount of current, the life can be increased by reducing bound current, starting

current, etc. Decreasing current may increase the life. However, decreasing current will result in insufficient torque and

the inverter may not start. Therefore, increase the inverter capacity to have enough allowance for current.

앫Make sure that the specifications and rating match the system requirements.

앫When the motor speed is unstable, due to change in the frequency setting signal caused by electromagnetic noises

from the inverter, take the following measures when applying the motor speed by the analog signal.

– Do not run the signal cables and power cables (inverter I/O cables) in parallel with each other and do not bundle them.

– Run signal cables as far away as possible from power cables (inverter I/O cables).

– Use shield cables as signal cables.

– Install a ferrite core on the signal cable (Example: ZCAT3035-1330 TDK).

Inverter

Undesirable Current

Interlock

Power

supply M

5 FAILSAFE OF THE SYSTEM WHICH USES THE

INVERTER

When a fault occurs, the inverter trips to output a fault signal. However, a fault output signal may not be output at an

inverter fault occurrence when the detection circuit or output circuit fails, etc. Although Mitsubishi assures best

quality products, provide an interlock which uses inverter status output signals to prevent accidents such as

damage to machine when the inverter fails for some reason and at the same time consider the system configuration

where failsafe from outside the inverter, without using the inverter, is enabled even if the inverter fails.

Interlock method which uses the inverter status output signals

By combining the inverter status output signals to provide an interlock as shown below, an inverter alarm can be

detected.

Backup method outside the inverter

Even if the interlock is provided by the inverter status signal, enough failsafe is not ensured depending on the failure

status of the inverter itself. For example, even if the interlock is provided using the inverter fault output signal, start

signal and RUN signal output, there is a case where a fault output signal is not output and RUN signal is kept output

even if an inverter fault occurs.

Provide a speed detector to detect the motor speed and current detector to detect the motor current and consider

the backup system such as checking up as below according to the level of importance of the system. Check the

motor running and motor current while the start signal is input to the inverter by comparing the start signal to the

inverter and detected speed of the speed detector or detected current of the current detector. Note that the motor

current runs as the motor is running for the period until the motor stops since the inverter starts decelerating even if

the start signal turns off. For the logic check, configure a sequence considering the inverter deceleration time. In

addition, it is recommended to check the three-phase current when using the current detector.

Check if there is no gap between the actual speed and commanded speed by comparing the inverter speed

command and detected speed of the speed detector.

Interlock Method Check Method Used Signals Refer to Page

Inverter protective function

operation

Operation check of an alarm contact

Circuit error detection by negative logic

Fault output signal

(ALM signal)

Refer to chapter 4 of the

Instruction Manual

Inverter runnning status

Operation ready signal check Operation ready signal

(RY signal)

Logic check of the start signal and

running signal

Start signal

(STF signal, STR signal)

Running signal (RUN signal)

Logic check of the start signal and output

current

Start signal

(STF signal, STR signal)

Output current detection signal

(Y12 signal)

System failure

Controller

Inverter Sensor

(speed, temperature,

air volume, etc.)

To the alarm detection sensor

6 PARAMETER

For simple variable-speed operation of the inverter, the initial setting of the parameters may be used as they are. Set the

necessary parameters to meet the load and operational specifications. Parameter setting, change and check can be made

from the operation panel. For details of parameters, refer to the instruction manual.

Remarks

앫 The parameters marked  are the simple mode parameters.

앫 The parameters marked with in the table allow its setting to be changed during operation even if "0"

(initial value) is set in Pr. 77 Parameter write selection.

Parameters

Name Setting Range Initial Value

 0 Torque boost 0 to 30% 6/4/2 *1

 1 Maximum frequency 0 to 120Hz 120Hz

 2 Minimum frequency 0 to 120Hz 0Hz

 3 Base frequency 0 to 400Hz 50Hz

 4 Multi-speed setting

(high speed) 0 to 400Hz 50Hz

 5 Multi-speed setting

(middle speed) 0 to 400Hz 30Hz

 6 Multi-speed setting

(low speed) 0 to 400Hz 10Hz

 7 Acceleration time 0 to 3600/360s 5s/10s/

15s *2

 8 Deceleration time 0 to 3600/360s 5s/10s/

15s *2

 9 Electronic thermal

O/L relay 0 to 500A

Rated

inverter

output

current

DC injection brake

operation frequency 0 to 120Hz 3Hz

DC injection brake

operation time 0 to 10s 0.5s

DC injection brake

operation voltage 0 to 30% 4%/2% *3

Starting frequency 0 to 60Hz 0.5Hz

Load pattern

selection 0 to 3 0

Jog frequency 0 to 400Hz 5Hz

Jog acceleration/

deceleration time 0 to 3600/360s 0.5s

MRS input selection 0, 2, 4 0

High speed

maximum frequency 120 to 400Hz 120Hz

Base frequency

voltage 0 to 1000V,

8888, 9999 8888

Acceleration/

deceleration

reference frequency 1 to 400Hz 50Hz

Acceleration/

deceleration time

increments 0, 1 0

Stall prevention

operation level

0 to 200%

150%

Stall prevention

operation level

compensation factor

at double speed

0 to 200%, 9999

9999

24 to 27

Multi-speed setting 4

speed to 7 speed 0 to 400Hz,

9999 9999

Acceleration/

deceleration pattern

selection 0, 1, 2 0

Regenerative

function selection 0, 1, 2 0

Frequency jump 1A 0 to 400Hz,

9999 9999

Frequency jump 1B 0 to 400Hz,

9999 9999

Frequency jump 2A 0 to 400Hz,

9999 9999

Frequency jump 2B 0 to 400Hz,

9999 9999

Frequency jump 3A 0 to 400Hz,

9999 9999

Frequency jump 3B 0 to 400Hz,

9999 9999

Speed display 0, 0.01 to 9998 0

RUN key rotation

direction selection 0, 1 0

Up-to-frequency

sensitivity 0 to 100% 10%

Output frequency

detection 0 to 400Hz 6Hz

Parameters

Name Setting Range Initial Value

*1 Differ according to capacities.

6%: FR-E740-026 or less

4%: FR-E740-040 to 095

3%: FR-E740-120 and 170

2%: FR-E740-230 and 300

*2 Differ according to capacities.

5s: FR-E740-095 or less

10s: FR-E740-120 and 170

15s: FR-E740-230 and 300

*3 Differ according to capacities.

4%: FR-E740-016 to 170

2%: FR-E740-230 and 300

PARAMETER

Output frequency

detection for reverse

rotation

0 to 400Hz,

9999 9999

Second acceleration/

deceleration time 0 to 3600/360s 5s/10s/

15s *1

Second deceleration

time 0 to 3600/360s,

9999 9999

Second torque boost 0 to 30%, 9999 9999

Second V/F

(base frequency) 0 to 400Hz,

9999 9999

Second stall

prevention operation

current 0 to 200%, 9999 9999

51 Second electronic

thermal O/L relay 0 to 500A, 9999 9999

DU/PU main display

data selection

0, 5, 7 to 12, 14,

20, 23 to 25,

52 to 57, 61, 62,

100

Frequency

monitoring reference 0 to 400Hz 50Hz

Current monitoring

reference 0 to 500A

Rated

inverter

output

current

Restart coasting time 0, 0.1 to 5s,

9999 9999

Restart cushion time 0 to 60s 1s

Remote function

selection 0, 1, 2, 3 0

Energy saving

control selection 0, 9 0

Reference current 0 to 500A, 9999 9999

Reference value at

acceleration 0 to 200%, 9999 9999

Reference value at

deceleration 0 to 200%, 9999 9999

Retry selection 0 to 5 0

Stall prevention

operation reduction

starting frequency 0 to 400Hz 50Hz

Number of retries at

alarm occurrence 0 to 10,

101 to 110 0

Retry waiting time 0.1 to 360s 1s

Retry count display

erase 00

Special regenerative

brake duty 0 to 30% 0%

Applied motor

0, 1, 3 to 6, 13 to

16, 23, 24, 40,

43, 44, 50, 53,

PWM frequency

selection 0 to 15 1

Analog input

selection 0, 1, 10, 11 1

Input filter time

constant 0 to 8 1

Parameters

Name Setting Range Initial Value

Reset selection/

disconnected PU

detection/PU stop

selection

0 to 3, 14 to 17 14

Parameter write

selection 0, 1, 2 0

Reverse rotation

prevention selection 0, 1, 2 0

 79 Operation mode

selection 0, 1, 2, 3, 4, 6, 7 0

Motor capacity 0.1 to 15kW,

9999 9999

Number of motor

poles 2, 4, 6, 8, 10,

9999 9999

Motor excitation

current

0 to 500A

(0 to ****),

9999 *2 9999

Motor rated voltage 0 to 1000V 400V

Rated motor

frequency 10 to 120 Hz 50Hz

Speed control gain

(advanced magnetic

flux vector) 0 to 200%, 9999 9999

Motor constant (R1) 0 to 50Ω,

(0 to ****),

9999 *2

9999

Motor constant (R2) 0 to 50Ω,

(0 to ****),

9999 *2

9999

Motor constant (L1)

0 to 1000mH,

(0 to 50Ω,

0 to ****),

9999 *2

9999

Motor constant (L2)

0 to 1000mH,

(0 to 50Ω,

0 to ****),

9999 *2

9999

Motor constant (X)

0 to 100%,

(0 to 500Ω,

0 to ****),

9999 *2

9999

Auto tuning setting

status 0, 1, 11, 21 0

117

PU communication

station number 0 to 31

(0 to 247) 0

118

PU communication

speed 48, 96, 192, 384 192

119

PU communication

stop bit length 0, 1, 10, 11 1

120

PU communication

parity check 0, 1, 2 2

121

Number of PU

communication

retries 0 to 10, 9999 1

122

PU communication

check time interval 0, 0.1 to 999.8s,

9999 0

123

PU communication

waiting time setting 0 to 150ms,

9999 9999

124

PU communication

CR/LF presence/

absence selection 0, 1, 2 1

Parameters

Name Setting Range Initial Value

*1 Differ according to capacities.

5s: FR-E740-095 or less

10s: FR-E740-120 and 170

15s: FR-E740-230 and 300

*2 The range differs according to the Pr. 71 setting.

PARAMETER

 125 Terminal 2 frequency

setting gain

frequency 0 to 400Hz 50Hz

 126 Terminal 4 frequency

setting gain

frequency 0 to 400Hz 50Hz

127

PID control

automatic

switchover

freqeuncy

0 to 400Hz,

9999 9999

128

PID action selection 0, 20, 21, 40 to

43, 50, 51, 60,

129

PID proportional

band 0.1 to 1000%,

9999 100%

130

PID integral time 0.1 to 3600s,

9999 1s

131

PID upper limit 0 to 100%,

9999 9999

132

PID lower limit 0 to 100%,

9999 9999

133

PID action set point 0 to 100%,

9999 9999

134

PID differential time 0.01 to 10.00s,

9999 9999

145

PU display language

selection 0 to 7 1

146

Parameter for manufacturer setting. Do not set.

147

Acceleration/

deceleration time

switching frequency

0 to 400 Hz,

9999 9999

150

Output current

detection level 0 to 200% 150%

151

Output current

detection signal

delay time 0 to 10s 0s

152

Zero current

detection level 0 to 200% 5%

153

Zero current

detection time 0 to 1s 0.5s

156

Stall prevention

operation selection 0 to 31, 100,

101 0

157

OL signal output

timer 0 to 25s, 9999 0s

158

AM terminal function

selection

1 to 3, 5, 7 to 12,

14, 21, 24, 52,

53, 61, 62

160 User group read

selection 0, 1, 9999 0

161

Frequency setting/

key lock operation

selection 0, 1, 10, 11 0

162

Automatic restart

after instantaneous

power failure

selection

0, 1, 10, 11 1

165

Stall prevention

operation level for

restart 0 to 200% 150%

168

Parameter for manufacturer setting.

Do not set.

169

170

Watt-hour meter

clear 0, 10, 9999 9999

171

Operation hour

meter clear 0, 9999 9999

172

User group

registered display/

batch clear 9999, (0 to 16) 0

Parameters

Name Setting Range Initial Value

173

User group

registration 0 to 999, 9999 9999

174

User group clear 0 to 999, 9999 9999

178

STF terminal

function selection

0 to 5, 7, 8, 10,

12, 14 to 16, 18,

24, 25, 60, 62,

65 to 67, 9999

179

STR terminal

function selection

0 to 5, 7, 8, 10,

12, 14 to 16, 18,

24, 25, 61, 62,

65 to 67, 9999

180

RL terminal function

selection

0 to 5, 7, 8, 10,

12, 14 to 16, 18,

24, 25, 62, 65 to

67, 9999

181

RM terminal function

selection 1

182

RH terminal function

selection 2

183

MRS terminal

function selection 24

184

RES terminal

function selection 62

190

RUN terminal

function selection

0, 1, 3, 4, 7, 8,

11 to 16, 20, 25,

26, 46, 47, 64,

90, 91, 93, 95,

96, 98, 99, 100,

101, 103, 104,

107, 108, 111 to

116, 120, 125,

126, 146, 147,

164, 190, 191,

193, 195, 196,

198, 199, 9999

191

FU terminal function

selection 4

192

ABC terminal

function selection

0, 1, 3, 4, 7, 8,

11 to 16, 20, 25,

26, 46, 47, 64,

90, 91, 95, 96,

98, 99, 100, 101,

103, 104, 107,

108, 111 to 116,

120, 125, 126,

146, 147, 164,

190, 191, 195,

196, 198, 199,

9999

232

239

Multi-speed setting

(speeds 8 to 15) 0 to 400Hz,

9999 9999

240

Soft-PWM operation

selection 0, 1 1

241

Analog input display

unit switchover 0, 1 0

244

Cooling fan

operation selection 0, 1 1

245

Rated slip 0 to 50%, 9999 9999

246

Slip compensation

time constant 0.01 to 10s 0.5s

247

Constant-power

range slip

compensation

selection

0, 9999 9999

249

Earth (ground) fault

detection at start 0, 1 0

250

Stop selection 0 to 100s,

1000 to 1100s,

8888, 9999

9999

251

Output phase loss

protection selection 0, 1 1

255

Life alarm status

display (0 to 15) 0

Parameters

Name Setting Range Initial Value

PARAMETER

256

Inrush current

suppression circuit

life display (0 to 100%) 100%

257

Control circuit

capacitor life display (0 to 100%) 100%

258

Main circuit

capacitor life display (0 to 100%) 100%

259

Main circuit

capacitor life

measuring 0, 1 (2, 3, 8, 9) 0

261

Power failure stop

selection 0, 1, 2 0

267

Terminal 4 input

selection 0, 1, 2 0

268

Monitor decimal

digits selection 0, 1, 9999 9999

269

Parameter for manufacturer setting.

Do not make setting.

270

Stop-on contact

control selection 0, 1 0

275

Stop-on contact

excitation current

low-speed

multiplying factor

0 to 300%, 9999 9999

276

PWM carrier

frequency at stop-on

contact 0 to 9, 9999 9999

277

Stall prevention

operation current

switchover 0, 1 0

278

Brake opening

frequency 0 to 30Hz 3Hz

279

Brake opening

current 0 to 200% 130%

280

Brake opening

current detection

time 0 to 2s 0.3s

281

Brake operation time

at start 0 to 5s 0.3s

282

Brake operation

frequency 0 to 30Hz 6Hz

283

Brake operation time

at stop 0 to 5s 0.3s

286

Droop gain 0 to 100% 0%

287

Droop filter time

constant 0 to 1s 0.3s

292

Automatic

acceleration/

deceleration 0, 1, 7, 8, 11 0

293

Acceleration/

deceleration

separate selection 0 to 2 0

295

Magnitude of

frequency change

setting

0, 0.01, 0.10,

1.00, 10.00 0

298

Frequency search

gain 0 to 32767,

9999 9999

299

Rotation direction

detection selection

at restarting 0, 1, 9999 0

338

Communication

operation command

source 0, 1 0

339

Communication

speed command

source 0, 1, 2 0

Parameters

Name Setting Range Initial Value

340

Communication

startup mode

selection 0, 1, 10 0

342

Communication

EEPROM write

selection 0, 1 0

343

Communication error

count ⎯0

450

Second applied

motor 0, 1, 9999 9999

495

Remote output

selection 0, 1, 10, 11 0

496

Remote output data 1 0 to 4095 0

497

Remote output data 1 0 to 4095 0

502

Stop mode selection

at communication

error 0,1, 2, 3 0

503

Maintenance timer 0 (1 to 9998) 0

504

Maintenance timer

alarm output set time 0 to 9998, 9999 9999

547

USB communication

station number 0 to 31 0

548

USB communication

check time interval 0 to 999.8s,

9999 9999

549

Protocol selection 0, 1 0

550

NET mode operation

command source

selection 0, 2, 9999 9999

551

PU mode operation

command source

selection 2 to 4, 9999 2

555

Current average time 0.1 to 1.0s 1s

556

Data output mask

time 0.0 to 20.0s 0s

557

Current average

value monitor signal

output reference

current

0 to 500A

Rated

inverter

current

563

Energization time

carrying-over times (0 to 65535) 0

564

Operating time

carrying-over times (0 to 65535) 0

571

Holding time at a

start 0.0 to 10.0s,

9999 9999

611

Acceleration time at

a restart 0 to 3600s,

9999 9999

645

AM 0V adjustment 970 to 1200 1000

653

Speed smoothing

control 0 to 200% 0

665

Regeneration

avoidance frequency

gain 0 to 200% 100

800

Control method

selection 20, 30 20

859

Torque current 0 to 500A

(0 to ****),

9999 *1 9999

872

Input phase loss

protection selection 0, 1 1

882

Regeneration

avoidance operation

selection 0, 1, 2 0

Parameters

Name Setting Range Initial Value

*1 The range differs according to the Pr. 71 setting.

PARAMETER

883

Regeneration

avoidance operation

level 300 to 800V 760VDC

885

Regeneration

avoidance

compensation

frequency limit value

0 to 10Hz,

9999 6Hz

886

Regeneration

avoidance voltage

gain 0 to 200% 100%

888

Free parameter 1 0 to 9999 9999

889

Free parameter 2 0 to 9999 9999

(901)

*1 AM terminal

calibration ⎯⎯

(902)

Terminal 2 frequency

setting bias

frequency 0 to 400Hz 0Hz

(902)

*1 Terminal 2 frequency

setting bias 0 to 300% 0%

125

(903)

Terminal 2 frequency

setting gain

frequency 0 to 400Hz 50Hz

(903)

*1 Terminal 2 frequency

setting gain 0 to 300% 100%

Parameters

Name Setting Range Initial Value

(904)

Terminal 4 frequency

setting bias

frequency 0 to 400Hz 0Hz

(904)

*1 Terminal 4 frequency

setting bias 0 to 300% 20%

126

(905)

Terminal 4 frequency

setting gain

frequency 0 to 400Hz 50Hz

(905)

*1 Terminal 4 frequency

setting gain 0 to 300% 100%

C22

(922)

Parameter for manufacturer setting. Do not set.

C23

(922)

C24

(923)

C25

(923)

990

PU buzzer control 0, 1 1

991

PU contrast

adjustment 0 to 63 58

Pr.CL

Parameter clear 0, 1 0

ALLC

All parameter clear 0, 1 0

Er.CL

Alarm history clear 0, 1 0

Pr.CH

Initial value change

list ——

Parameters

Name Setting Range Initial Value

*1 The parameter number in parentheses is the one for use with the operation panel (FR-PA02-02) for the FR-E500 series or parameter unit

(FR-PU04/FR-PU07).

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Mitsubishi Electric fr-e700 series Installation Manuallines

Brand: Mitsubishi Electric

Model: fr-e700 series

Category: Power adapters & inverters

Type: Installation Manuallines

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Mitsubishi Electric fr-e700 series Installation Manuallines

Mitsubishi Electric fr-e700 series Installation Manuallines

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