clemas Tempest 4 User manual

Category
High-pressure cleaners
Type
User manual

This manual is also suitable for

DEMON TEMPEST 1, 2, 3 &
CABINET
PRESSURE WASHERS
OPERATOR MANUAL
Clemas & Co. Unit 16 Ashchurch Business Centre, Alexandra Way,
Tewkesbury, Gloucestershire, GL20 8NB.
Tel: 01684 850777 Fax: 01684 850707
Email: [email protected] Web: www.clemas.co.uk

TechnicalSpecifications
Tempest1/Auto/CabinetWasher240V(BlueCable)
Pump  XT11.11  Boiler
Pumppressure  100bar1500psiFueltype  Kerosene/gasoil/derv
Flowrate  111pm2.45gpmPressure  7bar110psi
MaxbyͲpasssetting110bar1650psiNozzle  1.5USgalls
Minpressuresetting50bar750psiNozzlemake  Monarch60°RorAR
Danfoss60°S
H.Pnozzle  25045  Electrodegap  6mm±1mm
Motorpower  2.2KW(MTR00100)IgnitionTransformer70Watts 
Pumpoil  10W40  Fuelpump  50Watts
Unloadervalve  ARMM4B/TSS  Fanmotor  75Watts 
Noise       Fuse001  1ampsemidelay20mmglass
ValveKit  ARKIT1864  OilSealKit  ARKIT1872
SealKit  ARKIT1874  PistonKit  ARKIT2629
GeneratorSizerequired6KVA 
Tempest3/Auto110V(YellowCable)
Pump  XT11.11  Boiler
Pumppressure  100bar 1500psiFueltype  Kerosene/gasoil/derv
Flowrate  11lpm  2.45gpmPressure  7bar100psi
MaxbyͲpasssetting110bar 1650psiNozzle  1.5USgalls
Minpressuresetting50bar 750psiNozzlemake  Monarch60°RorAR
Danfoss60°S
H.Pnozzle  25045  Electrodegap  6mm±1mm
Motorpower  2.2KW(MTR00301)IgnitionTransformer70Watts 
Pumpoil  10W40  Fuelpump  50Watts
Unloadervalve  ARMM4B/TSS  Fanmotor  75Watts 
Noise       Fuse002  3ampsemidelay20mmglass
ValveKit  ARKIT1864  OilSealKit  ARKIT1872
WaterSealKit  ARKIT1874  PistonSealKit  ARKIT2629
Generatorsizerequired8KVA
Tempest4/Auto/CabinetWasher415V(BlackCable)
(Fromthe03/07/12ARGM3unloader)
Pump  RK15.20HBoiler
Pumppressure  200bar2900psiFuelType  kerosene/gasoil/derv
Flowrate  151pm  Pressure  7Bar  110psi
MaxbyͲpasssetting200bar2900psiNozzle  1.75USgalls 
Minpressuresetting50bar750psiNozzlemake  Monarch600RorAR
Danfoss600S
HPNozzle  2505 Electrodegap  6mm+1mm
Motorpower  7.5KW(MTR00220)IgnitionTransformer70watts
Pumpoil  10W40  Fuelpump  50watts
OldUnloaderValveARMM4B/TSS  NewUnloaderValveARGM3
fanMotor  75watts
Noise       Fuse001  1ampsemidelay20mmglassͲ
ValveKit  ARKIT1828  WaterSealKit  ARKIT1857
OilSealKit  ARKIT1856  Piston  ARKIT2757
TempestCabinetsfittedwithlowwaterandlowfuelcutoutsensors

Service Part Numbers for Tempest 1 & 3
ARKIT1874 Seal Kit
ARKIT2812 Seals for Unloader
ARKIT1864 Valve Kit
AR1271160 Pistons
AR1980200 Unloader Seat
DB000010 Fuel Nozzle
DB000110 Electrodes
DB00250 Fuel Filter
N26001/25045 Nozzle
DEM10115 Detergent Pipe
AR1320351 Piston Guides
ARKIT1857 Seal Kit
ARKIT2611 Valves
AR1560320 Pistons
AR1560051 Valve Tube
ARKIT1828 H P Valves
DB000015 Fuel Nozzle
DB000110 Electrodes
DB00250 Fuel Filter
N26001/2505 Nozzle
DEM10115 Detergent Pipe
AR1380090 Seal Carriers
Tempest 4 Service Kit

FAULTFINDER
FAULT
CAUSE
REMEDY
Machinestopssuddenlyorwillnot
start
BlownFuse Checkmainspower,poweroverload
13ampfuseand1or3ampcontrol
fuse.
SuddenpressurelossNowater
Lowwatersensoractivated
Nochemical
Burstdiskfailure
Checkwatersupply
Fillwithwater
Checkchemicaldrum
Closevalve
Replacedisk
LowpressureH.P.Nozzlewornorunloaderset
incorrectly.
ReplaceHPNozzle
Resetunloadervalve
LowpressurewithnoiseandvibraͲ
tion
Valveswornorblocked
Pistonsealsworn
Pumpsuckingair
Cleanandreplaceasrequired
Replace
Checkwatersupplypipeandunions
PumpwillnotByͲpassNonreturnvalvedirtyorjammed.Cleanorreplace
WaterdripsfrompumpPumpsealswornReplace
OildripsfrompumpbottomPumpsealswornReplace
BurnerwillnotigniteFueltankempty
Lowfueltanksensortrippedout
Fuelfilterblocked
Fuelnozzleblocked
ElectrodesdirtyoroutofadjustͲ
ment.
Flowswitchoutofadjustment
Refill
Refill
Replace
Clean,replace
Clean,replaceoradjust
Adjust
OilismilkyincolourWateringressthroughoilfilterplugReplaceoil.
IFINDOUBTASK–OURADVICEISFREEANDCANSAVEYOUMONEY

DAILYCHECKTHEFOLLOWING
a.OillevelͲtopupasrequired.
b.FueltankͲtopupasrequired.
c.AllhoseunionsforleaksͲreplaceOringsifleaking.
d.HoseconditionͲcutsetc.
e.Electricalledandplug—damagedetc
EVERY500HOURSORSIXMONTHS(WHICHEVERCOMESFIRST)
a.Drainandreplacepumpoil.
b.Drainandrefillfueltank.
c.Cleanandresetelectrodes.
d.Replacefuelfilter.
e.Cleanwaterfilter.
f.Replacehighpressurenozzle.
g.Replacefuelnozzle.
h.Descalewatersystem.(hardwaterareasonly)
EVERY1000HOURSOR12MONTHS(WHICHEVERCOMESFIRST)
a.Complete500hourservice.
b.Replacepumpseals.
c.Replaceoilseals.
d.Checkfloatlevel.
e.Replacechemicalpipes.
f.Checkunloadingpressureandsafetyvalvepressureandadjust.
g.Replacefuelnozzleandsetfuelpressure.
h.Checkflowswitchandadjustifnecessary.
i.Checkelectricalconnectionsfortightness.
Theaboveserviceschedulesareintendedasaguideonly,actualservicetimes
andreplacementspartsrequiredwillvaryaccordingtotheareaandtheusage
ofthemachine.
MINIMUMSERVICESCHEDULES

PREPARATION
a.Connecthosetowaterinletconnectorandturnon.
b.Connecthighpressurehosetoconnector.
c.Connectlancetohose.
d.ConnectplugtosuitableRCDprotectedsupplyandturnon.
e.Topupfuellevelsandcheckoillevelsinpumpandengine.
f.Ifchemicalistobeusedplacefilterindrumofchemicalandopenvalve.Ifnot
makesurevalveisclosed.
OPERATIONTOSTARTMACHINE
a.Pushblueswitchoncetostarttheengine.
b.Pulltriggeruntiloperatingpressureisreached.
c.Pushredswitchonce,burnerwillthenoperate.
d.Burnerwillthenigniteoncetriggerispulled.
OPERATIONTOSTOPMACHINE
a.Closethechemicalvalveifopened.
b.Switchtocoldbypressingredbuttononceandrunthemachineuntilthewater
turnscold.
c.Switchoffbypressingbluebuttononce.
d.Pulltriggertoreleaseexcesspressureanddisconnectfrommachine.
e.Ifthemachineistobestored,drainwatersystemandtopupthefuelandoillevels.
IFINDOUBTASKͲOURADVICEISFREE

SAFETY
I.UnderthetermsoftheHealth&SafetyatWorkActandfortheoperatorsprotectiona
ResidualCurrentDevice(R.C.D)orEarthLeakageTripMUSTbeusedwiththismachine.
iiWaterathighpressureisdangerousandcancauseseriousinjury.Thismachineistobe
usedwithgreatcaution.
a.NEVERpointthehighpressuresprayjetatanyperson,animal,glassoranyothermaterial
whichmayshatter.
b.PREVENTanyoverͲsprayfrominjuringotherpeopleordamagingproperty.
c.DONOTeventrytouseapressurewasheronmachineryorelectricalequipmentthat isconͲ
nectedinanywaytothemainssupply.(allswitchesintheoffposition,pulloutallplugsand
ifpossibleremovefuses).Coverorsealelectricmotorsandfittingstoprevententryofwater.
d.ALWAYSwhenusingmachine:Ͳ
Ͳwearsafetygogglesandhelmetorhelmetwithavisor.
Ͳwearwaterproofclothingandgloves.
Ͳtakeparticularcarewithdetergentsandchemicals.
e.NEVERattempttodisconnectanyhosewithpressureinitorallowthehosetobeflattened
orkinked.
f.DONOTuseahighpressurehosefromaladder.Useaplatformtowerorproperscaffolding.
g.CHECKthatyoursupplyvoltageagreeswiththatshownonthemachine.
h.Extentionleadsarenotrecommendedforusewiththisequipment.Fitextentionhosesor
contacttheservicedepartment.
i.Whereacableisfoundtobedamaged,thepowermustbeswitchedoffandtheplug reͲ
movedbeforeattemptingtoremovetheequipment.
j.ALWAYSdisconnectthehoseswhenthemachineisnotinoperationandprotectthemachine
fromfrostandcoldwinds.
k.ALWAYSusethemachineinawellventilatedarea.
CAUTIONͲifusingchemicalssomebrandswilladverselyaffectthebrasscomponentsfittedtothis
machine.Ifindoubtpleasetelephoneourtechnicaldepartmentforadvice.



DemonTempestHotWaterRangeͲGeneralArrangement
ChemicalValve—MTM25801
Chimney
FuelFillerDEM10410
Wheel—WHEEL230
WheelCap—WHEEL25
MainsCable—DEM10390
Chassis—DEM102165
ChemicalPickup
LidDEM20170
Handle—DEM10190
RubberBonnetClips—DEM10360
WaterInlet—MTM73001FemaleCoupling
  MTM73020MaleCoupling
WaterOutlet—MTM70013
AirButtons
Blue—H6442B
Red—H6442R
DemonCanopyLabelPack

DemonTempestRangeArrangementDrawing—PlanView
Pump
ARXT11.14—230v/110v
ARXRC13.17—415v
FuelTankDEM10410
CompleteFueltankDEM410
ElectricalEnclosure
DEM10323
UnloaderValve
Boiler
FlowS
w
FuelPump
240VDB002300
110VDB002305
240VMotorMTR00100
110vMotorMTR00301
415VMotorMTR00220
TripswitchDEM10175
Note:NotvisibleCapacitor
230v—1x65ʅcapacitor
110v—2x65ʅcapacitor
PressureGauge
DEM20620
OutlettoBoiler
pipeHH00021
Flowswitchto
BoilerHH00022

TheTempestCabinetwasherissimpletoinstall,therearefourholesinthefeetforboltingtoasolidsurͲ
facesuchasaconcreteplinthanda10mmmasonrydrillcanbedrilledtoadepthtosuiteitherrawbolts
orsleeveanchors.Thewatersupplyisviaastandardhosepipetoatapandthereisasteppednippleto
suit13mmand19mmpipe.
Electricitysupplymustbewiredbyacompetentelectricianandwerecommendthesupplyiswiredusing
armouredcablewithanisolatornearby.Ifaseparatesupplyisrequiredforthefrostprotectionsystem
thenthismustbeinstalledupstreamoftheisolatorsotheheaterwillworkevenifthemainssupplyis
turnedoff.Afusedspurisidealforthisapplication.
230VmodelneedsaD20MCBonyourdistributionpanel
415VmodelneedsaD20tripleMCBonyourdistributionpanel
Bothmodelsseparatefeedforfrostprotection5ampfusedspur
Prolongedperiodsofcoldweather
Inprolongedperiodsofcoldweatherweadviseturningthewateroffandrunningthemachineuntilitis
emptythendisconnectallhosesandisolatefromthemainspowerbutleavingthefrostprotectioncircuit
livetogivesomeheatinsidethecabinet.
TempestCabinetWasherͲInstallationInstructions

TempestCabinetWasherͲGeneralArrangement
Boiler
FanMotor
DB000160230V
FlowSwitch
MV00385
WaterTank
DEM10437
FlowValveAssembly
DEM10450
FuelTank
DEM10401
FrostProtection
Heater
DEM101341
FrostStat
DEM101342
Lid
DEM10420
PressureGuage
DEM20620
Pump
230vARXT11Ͳ14
415vRK15Ͳ20
FuelPump
DB002300
LockingHandleforCabinetDEM101361
Pleaseretainkeynumber
FlowswitchtoBoilerHoseHH000292

WARRANTY
Thiswarrantycoversthecostofallreplacementpartsandlabourchargesincurred.It
doesnotcoverthecostoftransportorcarriage.Itistheownersresponsibilityto
returnthemachinetoaservicedepotorpaythetravellingexpensesofaserviceenͲ
gineertoattend.DemonInternational’sdecisioninwarrantymattersisfinaland
binding.
DemonInternationalLtdundertaketorepairorreplace,anycomponentwhichmayfailduetoa
manufacturingfaultwithinaperiodof12monthsfromthedateofpurchase,providedthatany
faultordamagewasnotsustainedby;
A.Lackofregularandpropermaintenance,usernegligence,misuse,ordamagecausedbyice
andfrost.
B.Theeffectsofcontaminatedfuelorwater,theuseofnonͲapprovedchemicalsoranin
sufficientorunsuitableelectricalsupply. 
C.TheeffectsofunͲauthorisedmodificationanduse.
D.Compressiondamagetohighpressurehose.(HOSESWARRANTEDFOR1MONTHONLY)
E.Wornoutitemsconsideredfairwearandtear.
Partswhichmayormaynotwearoutduringthefirstyearandwhichareconsideredserviceitems
whichwillneedreplacingfromtimetotime:Highpressurenozzle,lance,trigger,hoses,fuelnozͲ
zle,fuelfilter,pistonseals,valves,unloaderseatsandseals,waterfilter,nonͲreturnvalve,chemiͲ
calbarbs,chemicalpipesandpumpoilseals.
ItistheownersresponsibilitytoensurethePressureWasheriskeptinasafeandsuitableenvironͲ
mentandanyfaultsreportedbyoperativestoberectifiedattheearliestpossibledate.
ItistheoperatorsresponsibilitytocheckthePressureWasherforanyfaultsandreportthemimͲ
mediately.ThePressureWashermustbeusedinaccordancewiththemanufacturersspecificaͲ
tionsandguidelines.
DemonInternationalLtdundertaketousethehighestqualitycomponentsavailableduringmanuͲ
facture,butcannotbeheldresponsibleforanyundueconsequencearisingfromtheuseofthere
PressureWasher.
Thiswarrantyisgiventotheoriginalpurchaseronlyandisnottransferablewithoutthefully
authorisedandwrittenconsentofDemonInternationalLtd.

WarrantyProcedure
EndUsers
Ifyourmachinedevelopsaproblem:
1.PhoneDemonforadvicewiththemodelandserialnumbertohand.
2.Describefullytheproblemasbestyoucan.
3.Iftheproblemcannotberesolvedoverthephonethenthemachinecanbebookedinforrepair
andifthefaultsarecoveredbythewarrantytherepairwillbecarriedoutfreeofcharge.
Ifyoucannotbringthemachineinforrepairthenwewilldespatchanengineer.IfthefaultiscovͲ
eredbythewarrantythenwewillnotchargeforlabourorsparesused,howeverthetransport
chargewillbepayableweatherornottherepairiswarranty.
HireCentresandDealers
Ifyourmachinedevelopsaproblem:
1.PhoneDemonforadvicewiththemodelandserialnumbertohand.
2.Describefullytheproblem.
3.Wewilladviseyouonthebestcourseofaction,howeverifpartsarerequiredyoumustraisea
purchaseordernumbertocovertheparts.WhenthepartsarefittedtheymustbereturnedforexͲ
aminationbeforeacreditnoteisissued.
4.IfyouareunabletorepairthemachinethenwewilldespatchanengineertocarryoutthereͲ
pair.Wewillneedapurchaseordertocoverthecostoftransporttoandfromthesiteandforparts
andlabouriftherepairisnotcoveredunderthewarranty.
5.IfrequiredDemonwillarrangeforacarriertocollectadamagedmachine,ifthewarrantyclaim
isvalidwewillpaythiscost,ifnotitwillbechargedtothecustomer.
6.ForpartswarrantyringDemonandrequestawarrantyclaimformfaxedtoyou.Thisformmust
accompanyanyreturnedparts.
Notes:
Youwillnotinvalidatethewarrantybyinvestigatingfaultsandrepairingthemyourselfproviding
youfollowouradvice.HireCentresandDealersareexpectedtocarryoutallrepairsthemselves
withDemoncreditingfaultypartsuponreceiptandinspection.
Sparepartsfittedtomachinesareguaranteedfor1monthonlyortheremainderofthewarranty
periodwhicheverislonger.


LanceandMachineColourCodes
Part
Number Description Storm Wall
Mounted Hurricane Tempest
Inc Cabinet Typhoon Evolution Tornado &
Mini-Bowser
DEM10031B Cold Water Lance
045 Blue
Storm
1 & 2,
FS1
WM1 P1 & P2 N/A N/A N/A P1 & P2
DEM10031R Cold Water Lance
05 Red FS4 WM4 P4 & D1 N/A N/A N/A P4 & D1
DEM10032B Hot Water Lance
045 Blue N/A N/A N/A
Tempest
1, 3 &
4 (13.17 pump)
N/A N/A N/A
DEM10032R Hot Water Lance
05 Red N/A N/A N/A Tempest 4
(15.20 Pump)
Typhoon
1, 2 & P4
Evo1 &
Evo 2 N/A
Company/marketing/lancechartissue306/10



HH00493/8Ferrules(R1A)
HH0053HosefromPumptoTap1/2”L/PYellowHose
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clemas Tempest 4 User manual

Category
High-pressure cleaners
Type
User manual
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