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ThinkPadT510,T510i,andW510
HardwareMaintenanceManual
ThinkPadT510,T510i,andW510
HardwareMaintenanceManual
Note
Beforeusingthisinformationandtheproductitsupports,besuretoreadthegeneralinformationunder
AppendixA“Notices”onpage193.
ThirdEdition(February2011)
©CopyrightLenovo2009,2011.
LIMITEDANDRESTRICTEDRIGHTSNOTICE:IfdataorsoftwarearedeliveredpursuantaGeneralServices
Administration“GSAcontract,use,reproduction,ordisclosureissubjecttorestrictionssetforthinContractNo.
GS-35F-05925.
Contents
Aboutthismanual............v
Chapter1.Safetyinformation.....1
Generalsafety................1
Electricalsafety...............2
Safetyinspectionguide............4
Handlingdevicesthataresensitivetoelectrostatic
discharge..................5
Groundingrequirements............5
Safetynotices(multilingualtranslations)......6
Lasercompliancestatement(multilingual
translations)................25
Chapter2.Importantservice
information..............33
StrategyforreplacingFRUs.........33
Strategyforreplacingaharddiskdrive...34
Importantnoticeforreplacingasystem
board................34
Howtouseerrormessage........34
StrategyforreplacingFRUsforCTO,CMV,and
GAV...................34
Productdenition............34
FRUidenticationforCTO,CMV,andGAV
products...............35
Chapter3.Generalcheckout.....37
Whattodorst..............37
Checkoutguide..............38
DiagnosticsusingPC-DoctorforDOS....38
LenovoThinkVantageToolbox(LenovoSystem
Toolbox)...............40
PC-DoctorforRescueandRecovery....41
FRUtests...............41
Powersystemcheckout...........42
Checkingtheacadapter.........43
Checkingoperationalcharging......43
Checkingthebatterypack........43
Checkingthebackupbattery.......44
Chapter4.Relatedservice
information..............45
RestoringthefactorycontentsbyusingRecovery
DiscSet.................45
Passwords................46
Power-onpassword...........46
Hard-diskpassword...........46
Supervisorpassword..........47
Howtoremovethepower-onpassword...47
Howtoremovethehard-diskpassword...47
Powermanagement............48
Screenblankmode...........48
Sleep(standby)mode..........48
Hibernationmode...........49
Symptom-to-FRUindex...........49
Numericerrorcodes..........50
Errormessages............56
Beepsymptoms............57
No-beepsymptoms...........57
LCD-relatedsymptoms.........57
Intermittentproblems..........58
Undeterminedproblems.........58
Chapter5.Installingandconguring
RAID..................61
SupportedRAIDcongurations........61
ConguringthesystemBIOStoenableembedded
SATARAIDfunctionality...........61
CreatingRAIDvolumes...........61
DeletingRAIDvolumes...........62
Chapter6.Statusindicators.....63
Chapter7.Fnkeycombinations...67
Chapter8.FRUreplacement
notices................71
Screwnotices...............71
Retainingserialnumbers...........72
Restoringtheserialnumberofthesystem
unit.................72
RetainingtheUUID...........72
ReadingorwritingtheECAinformation...73
Chapter9.Removingandreplacinga
FRU..................75
BeforeservicingThinkPadT510,T510i,and
W510..................76
1010Batterypack.............77
1020SerialUltrabayEnhanceddeviceortravel
bezel..................78
1030DIMMslotcover............79
1040DIMM(bottomslot)...........80
1050Harddiskdriveslotcover,harddiskdrive
(HDD)andHDDrubberrailsorsolidstatedrive
(SSD)andstorageconverter.........81
1060Keyboard..............83
1070DIMM(upperslot)...........87
©CopyrightLenovo2009,2011
iii
1080PCIExpressMiniCardforwirelessLAN..88
1090PCIExpressMiniCardforwirelessWAN..91
1100Keyboardbezelassembly........93
1110Bluetoothdaughtercard(BDC-2.1)....96
1120Backupbattery............97
1130SmartCardorContactlessSmartCardor
SmartCarddummyspacer..........98
1140Speakerassembly...........101
1150Thermalmodule............103
1160CPU................106
1170LCDunit...............107
1180Basecoverassembly..........110
1190I/Osubcard.............113
1200Systemboardassemblyandmagnesium
structureframe..............114
2010LCDbezelassembly..........118
2020LEDsubcard.............119
2030Integratedcamera...........120
2040LCDcable,cameracable,LCDpanel,and
hinges..................121
2050AntennakitandLCDrearcoverassembly..124
Chapter10.Locations.......127
Frontview................127
Rearview.................129
Bottomview...............130
Chapter11.Partslist........131
Overall..................132
LCDFRUs................165
Keyboard.................179
Miscellaneousparts............180
ACadapters...............181
Powercords...............183
Recoverydiscs..............184
WindowsXPProfessional(32bit)DVDs...184
WindowsVistaBusiness(32bit)DVDs...185
Windows7HomeBasic(32bit)DVDs....185
Windows7HomePremium(32bit)DVDs..186
Windows7HomePremium(64bit)DVDs..187
Windows7Professional(32bit)DVDs....188
Windows7Professional(64bit)DVDs....189
Commonservicetools...........190
AppendixA.Notices........193
Trademarks................194
ivThinkPadT510,T510i,andW510HardwareMaintenanceManual
Aboutthismanual
ThismanualcontainsserviceandreferenceinformationforthefollowingThinkPad®products.
ThinkPadT510andT510iMT4313,4314,4339,4349,4384,4484,and4873
ThinkPadW510MT4318,4319,4387,4389,4391,4875,and4876
Usethismanualalongwiththeadvanceddiagnosticteststotroubleshootproblems.
Important:ThismanualisintendedonlyfortrainedservicetechnicianswhoarefamiliarwithThinkPad
products.Usethismanualalongwiththeadvanceddiagnosticteststotroubleshootproblemseffectively.
BeforeservicingaThinkPadproduct,besuretoreadalltheinformationunderChapter1“Safetyinformation”
onpage1andChapter2“Importantserviceinformation”onpage33.
©CopyrightLenovo2009,2011
v
viThinkPadT510,T510i,andW510HardwareMaintenanceManual
Chapter1.Safetyinformation
Thischapterpresentsfollowingsafetyinformationthatyouneedtobefamiliarwithbeforeyouservice
aThinkPadNotebook.
“Generalsafety”onpage1
“Electricalsafety”onpage2
“Safetyinspectionguide”onpage4
“Handlingdevicesthataresensitivetoelectrostaticdischarge”onpage5
“Groundingrequirements”onpage5
“Safetynotices(multilingualtranslations)”onpage6
“Lasercompliancestatement(multilingualtranslations)”onpage25
Generalsafety
Followtheserulestoensuregeneralsafety:
Observegoodhousekeepingintheareaofthemachinesduringandaftermaintenance.
Whenliftinganyheavyobject:
1.Makesurethatyoucanstandsafelywithoutslipping.
2.Distributetheweightoftheobjectequallybetweenyourfeet.
3.Useaslowliftingforce.Nevermovesuddenlyortwistwhenyouattempttolift.
4.Liftbystandingorbypushingupwithyourlegmuscles;thisactionremovesthestrainfromthe
musclesinyourback.Donotattempttoliftanyobjectthatweighsmorethan16kg(35lb)orthat
youthinkistooheavyforyou.
Donotperformanyactionthatcauseshazardstothecustomer,orthatmakestheequipmentunsafe.
Beforeyoustartthemachine,makesurethatotherservicetechniciansandthecustomer'spersonnelare
notinahazardousposition.
Placeremovedcoversandotherpartsinasafeplace,awayfromallpersonnel,whileyouareservicing
themachine.
Keepyourtoolcaseawayfromwalkareassothatotherpeoplewillnottripoverit.
Donotwearlooseclothingthatcanbetrappedinthemovingpartsofamachine.Makesurethatyour
sleevesarefastenedorrolledupaboveyourelbows.Ifyourhairislong,fastenit.
Inserttheendsofyournecktieorscarfinsideclothingorfastenitwithanonconductiveclip,about8
centimeters(3inches)fromtheend.
Donotwearjewelry,chains,metal-frameeyeglasses,ormetalfastenersforyourclothing.
Attention:Metalobjectsaregoodelectricalconductors.
Wearsafetyglasseswhenyouarehammering,drilling,soldering,cuttingwire,attachingsprings,using
solvents,orworkinginanyotherconditionsthatmightbehazardoustoyoureyes.
Afterservice,reinstallallsafetyshields,guards,labels,andgroundwires.Replaceanysafetydevice
thatiswornordefective.
Reinstallallcoverscorrectlybeforereturningthemachinetothecustomer.
Fanlouversonthemachinehelptopreventoverheatingofinternalcomponents.Donotobstructfan
louversorcoverthemwithlabelsorstickers.
©CopyrightLenovo2009,2011
1
Electricalsafety
Observethefollowingruleswhenworkingonelectricalequipment.
Important:Useonlyapprovedtoolsandtestequipment.Somehandtoolshavehandlescoveredwithasoft
materialthatdoesnotinsulateyouwhenworkingwithliveelectricalcurrents.Manycustomershave,near
theirequipment,rubberoormatsthatcontainsmallconductiveberstodecreaseelectrostaticdischarges.
Donotusethistypeofmattoprotectyourselffromelectricalshock.
Findtheroomemergencypower-off(EPO)switch,disconnectingswitch,orelectricaloutlet.Ifanelectrical
accidentoccurs,youcanthenoperatetheswitchorunplugthepowercordquickly.
Donotworkaloneunderhazardousconditionsornearequipmentthathashazardousvoltages.
Disconnectallpowerbefore:
Performingamechanicalinspection
Workingnearpowersupplies
Removingorinstallingmainunits
Beforeyoustarttoworkonthemachine,unplugthepowercord.Ifyoucannotunplugit,askthecustomer
topower-offthewallboxthatsuppliespowertothemachine,andtolockthewallboxintheoffposition.
Ifyouneedtoworkonamachinethathasexposedelectricalcircuits,observethefollowingprecautions:
Ensurethatanotherperson,familiarwiththepower-offcontrols,isnearyou.
Attention:Anotherpersonmustbetheretoswitchoffthepower,ifnecessary.
Useonlyonehandwhenworkingwithpowered-onelectricalequipment;keeptheotherhandinyour
pocketorbehindyourback.
Attention:Anelectricalshockcanoccuronlywhenthereisacompletecircuit.Byobservingtheabove
rule,youmaypreventacurrentfrompassingthroughyourbody.
Whenusingtesters,setthecontrolscorrectlyandusetheapprovedprobeleadsandaccessoriesfor
thattester.
Standonsuitablerubbermats(obtainedlocally,ifnecessary)toinsulateyoufromgroundssuchas
metaloorstripsandmachineframes.
Observethespecialsafetyprecautionswhenyouworkwithveryhighvoltages;Instructionsforthese
precautionsareinthesafetysectionsofmaintenanceinformation.Useextremecarewhenmeasuring
highvoltages.
Regularlyinspectandmaintainyourelectricalhandtoolsforsafeoperationalcondition.
Donotusewornorbrokentoolsandtesters.
Neverassumethatpowerhasbeendisconnectedfromacircuit.First,checkthatithasbeenpoweredoff.
Alwayslookcarefullyforpossiblehazardsinyourworkarea.Examplesofthesehazardsaremoistoors,
nongroundedpowerextensioncables,powersurges,andmissingsafetygrounds.
Donottouchliveelectricalcircuitswiththereectivesurfaceofaplasticdentalmirror.Thesurfaceis
conductive;suchtouchingcancausepersonalinjuryandmachinedamage.
Donotservicethefollowingpartswiththepoweronwhentheyareremovedfromtheirnormaloperating
placesinamachine:
Powersupplyunits
Pumps
Blowersandfans
Motorgenerators
Similarunitstolistedabove
Thispracticeensurescorrectgroundingoftheunits.
Ifanelectricalaccidentoccurs:
Usecaution;donotbecomeavictimyourself.
Switchoffpower.
2ThinkPadT510,T510i,andW510HardwareMaintenanceManual
Sendanotherpersontogetmedicalaid.
Chapter1.Safetyinformation3
Safetyinspectionguide
Thepurposeofthisinspectionguideistoassistyouinidentifyingpotentiallyunsafeconditions.Aseach
machinewasdesignedandbuilt,requiredsafetyitemswereinstalledtoprotectusersandservicetechnicians
frominjury.Thisguideaddressesonlythoseitems.Youshouldusegoodjudgmenttoidentifypotential
safetyhazardsduetoattachmentofnon-ThinkPadfeaturesoroptionsnotcoveredbythisinspectionguide.
Ifanyunsafeconditionsarepresent,youmustdeterminehowserioustheapparenthazardcouldbeand
whetheryoucancontinuewithoutrstcorrectingtheproblem.
Considertheseconditionsandthesafetyhazardstheypresent:
Electricalhazards,especiallyprimarypower(primaryvoltageontheframecancauseseriousorfatal
electricalshock)
Explosivehazards,suchasadamagedCRTfaceorabulgingcapacitor
Mechanicalhazards,suchaslooseormissinghardware
Todeterminewhetherthereareanypotentiallyunsafeconditions,usethefollowingchecklistatthebeginning
ofeveryservicetask.Beginthecheckswiththepoweroff,andthepowercorddisconnected.
Checklist:
1.Checkexteriorcoversfordamage(loose,broken,orsharpedges).
2.Poweroffthecomputer.Disconnectthepowercord.
3.Checkthepowercordfor:
a.Athird-wiregroundconnectoringoodcondition.Useametertomeasurethird-wireground
continuityfor0.1ohmorlessbetweentheexternalgroundpinandtheframeground.
b.Thepowercordshouldbethetypespeciedinthepartslist.
c.Insulationmustnotbefrayedorworn.
4.Checkforcrackedorbulgingbatteries.
5.Removethecover.
6.Checkforanyobviousnon-ThinkPadalterations.Usegoodjudgmentastothesafetyofany
non-ThinkPadalterations.
7.Checkinsidetheunitforanyobviousunsafeconditions,suchasmetallings,contamination,wateror
otherliquids,orsignsofreorsmokedamage.
8.Checkforworn,frayed,orpinchedcables.
9.Checkthatthepower-supplycoverfasteners(screwsorrivets)havenotbeenremovedortamperedwith.
4ThinkPadT510,T510i,andW510HardwareMaintenanceManual
Handlingdevicesthataresensitivetoelectrostaticdischarge
Anycomputerpartcontainingtransistorsorintegratedcircuits(ICs)shouldbeconsideredsensitiveto
electrostaticdischarge(ESD.)ESDdamagecanoccurwhenthereisadifferenceinchargebetweenobjects.
ProtectagainstESDdamagebyequalizingthechargesothatthemachine,thepart,theworkmat,andthe
personhandlingthepartareallatthesamecharge.
Notes:
1.Useproduct-specicESDprocedureswhentheyexceedtherequirementsnotedhere.
2.MakesurethattheESDprotectivedevicesyouusehavebeencertied(ISO9000)asfullyeffective.
WhenhandlingESD-sensitiveparts:
Keepthepartsinprotectivepackagesuntiltheyareinsertedintotheproduct.
Avoidcontactwithotherpeople.
Wearagroundedwriststrapagainstyourskintoeliminatestaticonyourbody.
Preventthepartfromtouchingyourclothing.Mostclothingisinsulativeandretainsachargeevenwhen
youarewearingawriststrap.
Useagroundedworkmattoprovideastatic-freeworksurface.Thematisespeciallyusefulwhen
handlingESD-sensitivedevices.
Selectagroundingsystem,suchasthoselistedbelow,toprovideprotectionthatmeetsthespecic
servicerequirement.
Note:TheuseofagroundingsystemtoguardagainstESDdamageisdesirablebutnotnecessary.
AttachtheESDgroundcliptoanyframeground,groundbraid,orgreen-wireground.
Whenworkingonadouble-insulatedorbattery-operatedsystem,useanESDcommongroundor
referencepoint.Youcanusecoaxorconnector-outsideshellsonthesesystems.
Usetheroundgroundprongoftheacplugonac-operatedcomputers.
Groundingrequirements
Electricalgroundingofthecomputerisrequiredforoperatorsafetyandcorrectsystemfunction.Proper
groundingoftheelectricaloutletcanbeveriedbyacertiedelectrician.
Chapter1.Safetyinformation5
Safetynotices(multilingualtranslations)
Thesafetynoticesinthissectionareprovidedinthefollowinglanguages:
English
Arabic
BrazilianPortuguese
French
German
Hebrew
Japanese
Korean
Spanish
TraditionalChinese
6ThinkPadT510,T510i,andW510HardwareMaintenanceManual
DANGER
BeforethecomputerispoweredonafterFRUreplacement,makesureallscrews,springs,andothersmall
partsareinplaceandarenotleftlooseinsidethecomputer.Verifythisbyshakingthecomputerandlistening
forrattlingsounds.Metallicpartsormetalakescancauseelectricalshorts.
DANGER
Somestandbybatteriescontainasmallamountofnickelandcadmium.Donotdisassembleastandbybattery,
rechargeit,throwitintoreorwater,orshort-circuitit.Disposeofthebatteryasrequiredbylocalordinances
orregulations.Useonlythebatteryintheappropriatepartslisting.Useofanincorrectbatterycanresult
inignitionorexplosionofthebattery.
DANGER
Thebatterypackcontainssmallamountsofnickel.Donotdisassembleit,throwitintoreorwater,or
short-circuitit.Disposeofthebatterypackasrequiredbylocalordinancesorregulations.Useonlythe
batteryintheappropriatepartslistingwhenreplacingthebatterypack.Useofanincorrectbatterycanresult
inignitionorexplosionofthebattery.
DANGER
Thelithiumbatterycancauseare,anexplosion,orasevereburn.Donotrechargeit,removeitspolarized
connector,disassembleit,heatitabove100°C(212°F),incinerateit,orexposeitscellcontentstowater.
Disposeofthebatteryasrequiredbylocalordinancesorregulations.Useonlythebatteryintheappropriate
partslisting.Useofanincorrectbatterycanresultinignitionorexplosionofthebattery.
Chapter1.Safetyinformation7
DANGER
IftheLCDbreaksandtheuidfrominsidetheLCDgetsintoyoureyesoronyourhands,immediatelywash
theaffectedareaswithwaterforatleast15minutes.Seekmedicalcareifanysymptomsfromtheuidare
presentafterwashing.
DANGER
Toavoidshock,donotremovetheplasticcoverthatprotectsthelowerpartoftheinvertercard.
DANGER
Thoughthemainbatterieshavelowvoltage,ashortedorgroundedbatterycanproduceenoughcurrentto
burnpersonnelorcombustiblematerials.
DANGER
UnlesshotswapisallowedfortheFRUbeingreplaced,doasfollowsbeforeremovingit:poweroffthe
computer,unplugallpowercordsfromelectricaloutlets,removethebatterypack,anddisconnectany
interconnectingcables.
8ThinkPadT510,T510i,andW510HardwareMaintenanceManual
Chapter1.Safetyinformation9
10ThinkPadT510,T510i,andW510HardwareMaintenanceManual
PERIGO
AntesdeligarocomputadorapósasubstituiçãodaFRU,certique-sedequetodososparafusos,molase
outraspeçaspequenasestejamnolugarenãoestejamsoltosdentrodocomputador.Veriqueissosacudindo
ocomputadoreprocurandoouvirsonsdepeçassoltas.Peçasmetálicasoulascasdemetalpodemcausar
curto-circuito.
PERIGO
Algumasbateriasreservacontêmumapequenaquantidadedeníquelecádmio.Nãodesmonteumabateria
reserva,recarregue-a,jogue-anofogoounaágua,oudeixe-aentraremcurto-circuito.Descarteabateria
conformerequeridopelasleisouregulamentoslocais.Usesomenteabaterianasparteslistadasapropriadas.
Ousodeumabateriaincorretapoderesultaremcombustãoouexplosãodabateria.
PERIGO
Opacotedabateriacontémumapequenaquantidadedeníquel.Nãoodesmonte,jogue-onofogoouna
água,oudeixe-oentraremcurto-circuito.Descarteopacotedabateriaconformerequeridopelasleisou
regulamentoslocais.Usesomenteabaterianasparteslistadasapropriadasaosubstituiropacotedabateria.
Ousodeumabateriaincorretapoderesultaremcombustãoouexplosãodabateria.
PERIGO
Abateriadelítiopodecausarincêndio,explosãoougravesqueimaduras.Nãoarecarregue,removaseu
conectorpolarizado,desmonte-a,aqueça-aacimade100°C(212°F),incinere-a,ouexponhaoconteúdode
suacélulaàágua.Descarteabateriaconformerequeridopelasleisouregulamentoslocais.Usesomente
abaterianasparteslistadasapropriadas.Ousodeumabateriaincorretapoderesultaremcombustão
ouexplosãodabateria.
PERIGO
SeoLCDquebrareouidodedentrodeleentraremcontatocomseusolhosoucomsuasmãos,laveas
áreasafetadasimediatamentecomáguadurantepelomenos15minutos.Procurecuidadosmédicossealgum
sintomacausadopelouidosurgirapósalavagem.
Chapter1.Safetyinformation11
PERIGO
Paraevitarchoqueelétrico,nãoremovaacapaplásticaqueprotegeaparteinferiordaplacainversora.
PERIGO
Emboraasprincipaisbateriaspossuambaixavoltagem,umabateriaemcurto-circuitoouaterradapode
produzircorrenteobastanteparaqueimarmateriaisdepessoalouinamáveis.
PERIGO
AmenosqueumahotswapsejapermitidaparaaFRUqueestásendosubstituída,façaoseguinteantesde
removê-la:desligueocomputador,desconectetodososcabosdeenergiadastomadas,removaopacotede
bateriasedesconectequaisquercabosdeinterconexão.
12ThinkPadT510,T510i,andW510HardwareMaintenanceManual
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