RAMBO RH31LT Installation & Operating Instructions Manual

Brand
RAMBO
Model
RH31LT
Type
Installation & Operating Instructions Manual
MODEL: HP200LPB
MODEL: HP200LPWF
MODEL: RH31LT
Rambo
®
HIGH
PRESSURE BURNER
INSTALLATION & OPERATING INSTRUCTIONS
The appliance should be installed in accordance with the following:
• AS/NZS 5601.1: gas installations part 1: general installations
• Manufacturer’s installation instructions;
• Local gas fitting regulations;
• Municipal building codes; and
• Any other relevant statutory regulation.
The appliance must be installed, serviced and removed by an authorised person only.
IMPORTANT:
• Carefully read and understand this Installation & Operating Instruction booklet in full
• Familiarise yourself with the appliance BEFORE connecting the appliance to the gas cylinder
• Retain this manual for future reference
• You MUST purchase a suitable regulator and hose assembly
REGULATOR AND HOSE ASSEMBLY DETAILS
This appliance must be connected to a certified hose and regulator assembly to ensure safe operation as
follows: Propane Gas regulator fitted with a POL type inlet fitting, outlet pressure of 100 kPa and Certified to
AS4621 and an 8mm High Pressure hose (maximum length 1.8 metres) certified to AS/NZS 1869 class ‘C’ or
‘D’. The hose outlet fitting required to ensure compatibly with the inlet connection of this appliances is ¼” BSP
female threaded nut and 60º inverted flare.
THE CORRECT ASSEMBLY MUST BE USED - DO NOT USE ADAPTORS
The use of any equivalent certified hose/regulator assembly compliant with the requirements above is
FOR OUTDOOR USE ONLY
HP200LPB, HP200LPWF, RH31LT OPERATING INSTRUCTIONS
1
PACKAGE CONTENT
HP200LPB/HP200LPWF
HP200LPB Burner x 1 (HP200LP only)
HP200LPWF 2 Ring High Pressure Stockpot
Burner x 1 (HP200LPWF only)
RHS005 1.8m Braided Hose (Connected) x 1
LF103P-100KPA 100kPa High Pressure
Regulator (Connected) x 1
RH31LT
RH31LT High Pressure Burner x 1
RHS005 1.8m Braided Hose (Connected) x 1
LF103P-100KPA 100kPa High Pressure
Regulator (Connected) x 1
WARNING
•
Important. Read these instructions carefully before use. Familiarise yourself with the
appliance before connecting it to its gas supply. Keep these instructions for future reference.
•
It is the operator’s responsibility to check the appliance is properly assembled and
maintained.
•
Do not lay the gas cylinder down – cylinder should be stored / used in the upright position.
•
Hazardous fire or explosion may result if instructions are ignored.
•
Never check for leaks with a match or open flame
•
Do not store or use petroleum products or other flammable vapours and liquids in the vicinity
of this appliance.
•
ONLY USE IN WELL-VENTILATED AREAS, but not facing against any draught.
•
CARBON MONOXIDE HAZARD - USING THIS APPLIANCE IN AN ENCLOSED
SPACE MAY CAUSE DEATH. DO NOT USE IN CARAVANS, TENTS, MARINE
CRAFT, CARS, MOBILE HOMES OR SIMILAR LOCATIONS.
•
Do not move the appliance during operation .
•
Avoid twisting or kinking of the flexible gas hose.
•
Do not use cooker near any air opening(s) into buildings (i.e. windows, doorways, ventilation
ducts etc.)
•
Leak test all connections before use and after each cylinder refill – refer “How to Check for
Gas Leaks” in this manual. NEVER check for leaks with a match or open flame.
•
An LP cylinder not connected for use in this appliance shall not be stored near this appliance.
•
Ensure the gas hose is not placed under the appliance or allowed to contact any hot
surfaces of the appliance.
•
This appliance must not be modified or changed in any way.
•
Disconnect the gas cylinder from the burner prior to storage. It is also recommended that the
gas cylinder be stored outdoors in a well-ventilated area.
•
Do not use any other gas type except the one specified on the label/data plate.
•
Use only the gas regulator specified in this instructions page or advised by your dealer. An
inferior or a damaged regulator could cause an incomplete combustion or other troubles with
the burner.
•
Do not leave the burner unattended when in use. Always turn off the burner and the main
gas valve after each use.
•
Do not use the burner as a space heater under any circumstance.
•
Do not cover or blow out the flames. This could cause gas leaking.
•
Always keep flammable materials away from the burner.
•
Make sure that you use cooking woks, pots or pans that sit firmly on the trivet. Do not use
pots that are too small / large for the burner size, as they could be unstable on the trivet.
•
The maximum vessel size is Ø50 cm for HP200LPWF model, Ø70 cm for HP200LPB model
and Ø60 cm for RH31LT model.
•
If abnormal combustion is observed when in use, turn off the main gas valve and examine
the burner (Refer to Trouble-Shooting Guide).
•
Do not spray aerosols in the vicinity of the burner when in use.
•
Children and adults should be alerted to the high temperatures of the cooker and its effect
on surrounding surfaces, clothing and skin.
HP200LPB, HP200LPWF, RH31LT OPERATING INSTRUCTIONS
2
•
CAUTION: accessible parts may be very hot. Keep young children away.
•
Children or the elderly should be supervised when near this appliance.
•
Do not hang clothing or other flammable material on or near this appliance.
•
If the cooker fails to operate correctly, contact place of purchase or their authorised agent for
advice and service. Do not continue to use the appliance and do not attempt repair yourself.
•
Make sure the gas inlet hose is clean and not blocked before connecting the gas.
•
Always ensure that adequate fresh air is provided for ventilation.
•
The burner must only be operated on a level, firm non-combustible surface.
•
This burner shall not be used in a position where it could create a fire hazard and the
minimum clearances to combustible materials must be observed.
•
A spider web can interfere with the flow of gas / air into the burner. The opening into the
burner directly in front of the gas valve should be checked regularly and cleared with a pipe
cleaner or similar length device.
•
Do not attempt to repair the burner yourself.
FOR YOUR SAFETY – WHAT TO DO IF YOU SMELL GAS
Turn off gas supply at bottle immediately and extinguish all naked flames.
Remove the appliance from any potential ignition sources and do not operate any electrical
equipment near the appliance (e.g.: light switches, power points, mobile phones, pagers,
other appliances)
Allow sufficient time for any accumulated propane gas to disperse
Check for damage to seals and hoses and if no damage is visible, ensure fittings are
adequately tight then check for gas leaks using soapy water as detailed in this manual in a
well ventilated area. Do not try to detect leaks using a flame
If odour / gas leak persists, turn off the gas supply at the gas cylinder and contact an
authorized service agent.
Do no use this appliance if it has damaged or worn seals.
Do not use this appliance if it is leaking, damaged or does not operate properly.
HOW TO CHECK FOR GAS LEAKS
To check for leaks, open the gas supply at the bottle with the appliance gas valves in the
OFF position (DO NOT SWITCH APPLIANCE ON) and check for leakage by brushing a
solution of soapy detergent and water onto the connection points at the bottle and the
appliance. If bubbling is evident (it may take more than 30 seconds to appear) this indicates
a gas leak is present. If disassembling, cleaning, reassembling and tightening the connection
does not rectify the leak you should close the gas cylinder valve and consult the place of
purchase for assistance.
Turn on the gas and check for gas leakage at all joints with soapy water or other approved
methods.
PROCEDURES FOR GAS LEAKAGE
The strong and distinctive odour of gas may make you aware of a gas leak. If you suspect a gas
leak:
Immediately turn off the gas supply at the gas bottle;
Turn off all appliances and pilot lights;
Do not allow gas to build up in the area.
Do not use any naked flame or other ignition source (such as light switches, power points,
mobile phones and pagers);
Do not operate any electrical equipment in the vicinity of a gas leak;
Contact your licensed gas fitter to repair the leak and re-light the appliance.
NEVER ATTEMPT TO REPAIR THE APPLIANCE YOURSELF.
IT MUST BE SERVICED AND REPAIRED BY A LICENSED PLUMBER OR GAS FITTER
HP200LPB, HP200LPWF, RH31LT OPERATING INSTRUCTIONS
3
COMPONENT & PARTS
RH31LT
No. Part Name
1 Gas Manifold
2 Pilot Tube
3 Burner Cap
4 Burner Head
5 Bowl
6 Regulator
7 Hose
HP200LPB
No. Part Name
1 Gas Manifold
2 Pilot Tube
3 Bowl
4 Outer Ring Cap
5 Inner Ring Cap
6 Burner Head
HP200LPWF
No. Part Name
1 Trivet
2 HP200LP Burner Head
3 Regulator
4 Adjustable Foot
5 Body Frame
HP200LPB, HP200LPWF, RH31LT OPERATING INSTRUCTIONS
4
PREPARE TO ASSEMBLE THE APPLIANCE
Check for damage on the appliance. If damage occurs, please contact Austcrown or your dealer.
Do not use a damaged appliance.
WARNING! It is hazardous to use a damaged appliance.
Positioning the Appliance
Only use the appliance in well ventilated areas. The appliance must be sited with at least a
1000mm gap between both sides and the rear of the appliance and at least 2700mm from the
trivet of the appliance and any combustible or non-combustible materials above the appliance.
When the burner is assembled abutting a side or rear wall, the wall must be of non-combustible
material, e.g. ceramic tiles.
The appliance must be used on a level, stable, non-flammable surface when in use. If used on
the ground in an area with long grass ensure that the grass is not long enough to enter under
the appliance or at the sides as this could result in the grass catching fire.
It is important that the ventilation openings of the appliance are not obstructed.
The appliance should be protected from direct draughts and be positioned or protected against
direct penetration by any trickling water (e.g. rain).
If the appliance is install at outdoor, a proper shelter with well ventilation should be use to
protect the appliance from draughts and rain. Some examples of shelter are shown below,
IMPORTANT: The dimension and building materials of the shelter must be meet the
requirements mentioned above, or contact your gas filter / local Gas Authority for information on
clearances and material required
HP200LPB, HP200LPWF, RH31LT OPERATING INSTRUCTIONS
5
This appliance shall only be used in an above ground open air situation with natural ventilation,
without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by
wind and natural convection.
Any enclosure in which the appliance is used shall comply with one of the following:
(A) An enclosure with walls on all sides, but with no overhead cover (example 1).
(B) Within a partial enclosure that includes an overhead cover and no more than two walls
(example 2 & 3).
(C) Within a partial enclosure that includes an overhead cover and more than two walls, the
following shall apply:
(1) At least 25% of the total wall area is completely open (examples 4 & 5).
(2) 30% or more in total of the remaining wall side, back and front wall areas is open and
unrestricted (examples 4 & 5).
(3) In the case of balconies, 20% or more of the total wall area shall remain open and
unrestricted.
EXAMPLE 1
EXAMPLE 2
HP200LPB, HP200LPWF, RH31LT OPERATING INSTRUCTIONS
6
EXAMPLE 3
EXAMPLE 4
EXAMPLE 5
HP200LPB, HP200LPWF, RH31LT OPERATING INSTRUCTIONS
7
Gas Type and Gas Pressure
• Do not use any other gas type except the one specified on the label/data plate.
These models of appliances are only suitable for use with propane gas only and are set to
operate under gas pressure of 100kPa.
• The use of any equivalent Australia Approved hose/regulator assembly compliant with the
above requirements is acceptable.
WARNING! IT MAY HAZARDOUS TO ATTEMPT TO USE OTHER TYPES OF GAS WITH
THIS APPLIANCE.
Gas Cylinder (For LP Gas Model only)
Only cylinders which comply with AS2030.1 should be used. The appliance is suitable for use
with gas cylinders of 3.9 kg to 15 kg gas capacity.
The gas cylinder should not be dropped or handled roughly! If the stove is not in use, the
cylinder must be disconnected. Replace the protective cap on the cylinder after disconnecting
the cylinder from the stove.
WARNING! IT MAY HAZARDOUS TO USE DAMAGED OR DENTED GAS CYLINDER.
Gas cylinders shall be changed in a well-ventilated location, preferably outside away from
people and any sources of ignition, such as naked flames, pilot flames, electric
heaters/equipment
Cylinders must be stored outdoors in an upright position and out of the reach of children. The
cylinder must never be stored under direct sunlight or where temperatures can reach over 50°C.
Do not store the cylinder near flames, pilot lights or other sources of ignition. DO NOT SMOKE
around the cylinders.
WARNING! IT MAY HAZARDOUS TO STORE GAS CYLINDER IN AN ENCLOSED PLACE.
Hose
Use only gas hose complies with AS/NZS1869. The appliance required a ‘Class C’ Gas hose,
with a ¼” BSPF threaded swivel nut with 60º inverted flare connected to the gas inlet of the
appliance. The hose should be secured to the regulator and the appliance with spanner. Use
the hose with the right threads, DO NOT use adaptors.
WARNING! IT MAY HAZARDOUS TO USE WRONG TYPE OF HOSE.
The life expectancy of the hose is estimated as 5 years. It is recommended that it the hose is
changed every 5 years.
The use of the wrong hose is unsafe; always check that you have the correct items before
operating the stove.
The hose used must conform to the relevant standard for the country of use. The length of the
hose must not excess 1.8 metres (maximum). A worn or damaged hose must be replaced.
Ensure that the hose is not obstructed, kinked, or in contact with any part of the stove other than
at its connection.
WARNING! IT MAY HAZARDOUS TO USE A DAMAGED HOSE.
Regulator
Use only Gas regulator complies with AS4621. The appliance must be used with a medium
pressure regulator with output pressure of 100kPa. Use the regulator with the right threads. DO
NOT use adaptors.
The use of any equivalent certified hose/regulator assembly compliant with the above
requirements is acceptable.
WARNING! IT MAY HAZARDOUS TO USE WRONG TYPE OF REGULATOR.
HP200LPB, HP200LPWF, RH31LT OPERATING INSTRUCTIONS
8
Storage of Appliance
Always wait for the appliance to cool down before attempting to transport or store. Storage of a
stove for transport or indoors is only permissible if the cylinder is disconnected and removed
from the appliance. When the appliance is not to be used for a period of time it should be
stored in its original packaging and stored in a dry dust free environment.
ASSEMBLY INSTRUCTIONS
CAUTIONS
The burner must be installed only by a licensed gas fitter/plumber.
Do not install a damaged burner. Contact your service agent or the supplier.
Check the gas type of the burner and make sure the burner is connected to the gas type
specified on the data plate.
Before connection, ensure that there is no debris caught in the head of the gas cylinder,
hose, burner and burner ports.
Please always ensure that adequate fresh air ventilation is provided.
The burner must only be used on a level firm non-combustible surface.
The use of an adjustable wrench is required.
CLEARANCE
Minimum clearance from high pressure burner to rear or sidewall must be NO LESS THAN
1,000mm, and to the ceiling above must be NO LESS than 2,700mm.
The burner SHALL NOT be installed, or used, in a position where it could create a fire hazard.
ASSEMBLY
1. Remove all packing material and literature from the cooker
2. Connect the regulator to the LPG cylinder and tighten the connection fully in a counter-
clockwise direction.
3. You must Check For Gas Leaks before use and whenever a fitting (hose or regulator) is
disconnected or reconnected, or cylinder is refilled – To check for leaks, open the cylinder
valve with the appliance gas valves in the ‘OFF’ position and check for leakage by brushing
a solution of detergent and water on to the connection points at the bottle and the appliance.
If bubbling is evident (may take up to 30 seconds to appear) this indicates a gas leak is
present. If disassembling, cleaning, reassembling and tightening the connection does not
rectify the leak you should close the gas cylinder valve and consult the place of purchase for
assistance.
*Only use model LF103P-100KPA regulator on model RH31LT, and model
LF103P-61KPA regulator on models HP200LPWF & HP200LPB. Contact Austcrown or
dealer for replacement.
WARNING: YOU MUST NEVER USE A NAKED FLAME TO TEST FOR GAS LEAKS.
HP200LPB, HP200LPWF, RH31LT OPERATING INSTRUCTIONS
9
OPERATING INSTRUCTIONS
DO NOT REACH ANY PART OF THE BODY OVER AND ABOVE THE BURNER WHILST
IGNITING AND OPERATING THE BURNER. DOING SO MAY RESULT IN SEVERE BURN
INJURY.
OPERATING THE BURNER
Lighting the burner
1. Before use, ensure the cooker is on a level non-combustible surface outdoors and required
minimum Clearances from combustible surfaces are maintained as follows: at least 1000mm
from REAR OR SIDES and at least 2700mm OVERHEAD.
2. Check the gas hose and rubber seal or ‘O’ ring of regulator inlet fitting for signs of damage,
abrasion or cracking – Hoses may harden with age - replace the hose and regulator
assembly if any damage is evident.
3. Ensure the gas supply hose is connected to the gas inlet of the cooker and the regulator is
connected to the LP cylinder and check that both connections are tight
4. Ensure the gas control valves ARE IN THE “OFF”
position, which turns clockwise until tight.
5. Turn on the LP cylinder valve in a counter
clockwise direction
6. Check for gas leaks as previously described in the
assembly instructions.
7. Pointing the piezo ignition lighter or lighting a long
gas match to the pilot head. Carefully turning the
pilot control knob anti-clockwise, while at the same
time keep on triggering the piezo ignition lighter or
shifting the gas match aside the pilot tip.
8. Once the pilot is lit, turn on the burner by turning
slowly the Flame Control Valve/s anti-clockwise.
Adjusting the flames
Once the burner is on, rotate carefully the flame
control valve, until desired flames are obtained. To
adjust the airflow, slowly rotate the airflow adjustment
plate to obtain normal blue flames.
WARNING: THE PILOT MUST BE TURNED OFF
AFTER THE BURNER HAS BEEN LIT TO AVOID
SOOTING.
Turning off the burner
After use, turn the gas cylinder valve off, wait for the flame to go out, then turn the appliance
control valves off. Rotate the Flame Control Valve and Pilot Control Valve clockwise until they
are tight.
RH31LT Control Valves
HP200LPB/HP200LPWF Control Valves
HP200LPB, HP200LPWF, RH31LT OPERATING INSTRUCTIONS
10
CAUTION
ANCILLARY SERVICE INFORMATION
MAINTENANCE
Allow the cooker to cool after use before performing any cleaning or maintenance work. Do
not move the appliance or attempt any maintenance within 30 minutes of cooker being used.
Burner ports may be cleaned with either compressed air or pipe cleaner or similar device.
Any spider’s web formed in the burner inlet (venturi) must be cleared with a pipe cleaner or
similar length device. Caution: Operation of the burner with a web in the inlet may result in
leakage and/or ignition of gas at the burner inlet.
It is also recommended that the hose assembly and regulator inlet fitting seals be checked
for damage, abrasion, cracking or displacement before each use. PVC hose assemblies
may harden with age and should be replaced if this occurs. If a replacement part or
assembly is required please contact place of purchase or an authorised agent for advice.
Periodic service should be performed at intervals not exceeding 6 months by an authorised
service agent or more often if required
Keep the cooker clean regularly by wiping with a damp cloth.
Before checking and maintaining the cooker, make sure the main gas valve is turned off.
Make sure the burner head(s) is/are clean before using the cooker. Use a steel wire brush to
clean the burner if it is heavily clogged. If the burner is heavily clogged, do not use the unit.
Contact your authorised plumber or gas fitter to carry for cleaning and maintenance. Do not
attempt to remove the burner unit(s) yourself.
Check the gas hose regularly for wear or leaks. If any wear or leaks are presents, please
contact an authorised plumber / gasfitter for repair.
Do not touch the burner, trivet, tray etc. immediately after use or when in use. This could
burn your hand.
Clean the bowl after each use. Always wipe off spills, do not leave spills to dry on the
surface of the bowl or burner.
Ensure burner cap/s are place back on the burner head correctly
HP200LPB, HP200LPWF, RH31LT OPERATING INSTRUCTIONS
11
RH31LT
CORRECT
WRONG
HP200LPB & HP200LPWF
CORRECT
WRONG
ABNORMAL OPERATION
You should cease using the appliance and seek service from an authorised agent if any of the
following are observed during operation of the appliance:
Carbon build up on the appliance or pans,
Excessive yellow tipping of the burner flame,
Flames lifting off the burner ports or flashing back.
Flame abnormality may be due to gas supply restriction or blockage of burner ports or venturi.
Gas spillage may occur if the burner inlet is partially blocked by a spider’s web, the gas may
ignite around the burner inlet.
It is recommended that an authorised person/service agent perform all maintenance.
If the cooker fails to operate correctly, contact place of purchase or authorised agent for advice
and service.
DO NOT ATTEMPT REPAIRS YOURSELF.
CONVERSION
This cooker is suitable for use with propane gas only and MUST NOT be converted for use on
any other type of gas for further advice, contact place of purchase or their authorised agent for
advice.
WARNING: IT MAY HAZARDOUS TO ATTEMPT TO FIT OTHER TYPES OF GAS
CONTIANERS
HP200LPB, HP200LPWF, RH31LT OPERATING INSTRUCTIONS
12
TROUBLESHOOTING
Problem Possible Cause Solution
No Ignition
Main Gas Valve is
not turned on.
Air trapped in the
gas hose.
Empty Cylinder
Turn off the gas valve once and then turn it on fully.
Repeat the ignition process until all air in the hose is
purged completely.
Pick up cylinder to determine if it feels light. Slightly tip
the cylinder from side to side and listen for a sloshing
sound which indicates that there is gas inside cylinder.
If there is no gas, refill the cylinder.
Gas Leaking Failure of the gas
valve. Contact your dealer for a service/repair.
DO NOT ATTEMPT TO REPAIR IT YOURSELF.
Yellow Flame
(Incomplete
Combustion )
Air flow Adjustment
plate is not properly
adjusted.
Burner is not
properly assembled.
Flame holes of the
burner are clogged.
Nozzle is clogged.
Follow procedures for Adjusting the Flame.
Position the burner body properly.
Clean the burner head and the burner cap.
Contact your dealer for a service/repair.
DO NOT ATTEMPT TO REPAIR IT YOURSELF.
HP200LPB, HP200LPWF, RH31LT OPERATING INSTRUCTIONS
13
SPECIFICATIONS
Model No RH31LT HP200LPB HP200LPWF
Product Name
1 Ring
High Pressure Wok Burner 2 Ring
High Pressure WOK Burner
High Pressure
Stockpot Burner
Dimension Length: 490mm
Width: 330mm
Height: 180mm
Length:690mm
Width: 400mm
Height: 220mm
Length: 760mm
Width: 465mm
Height: 440mm
Gas
Consumption 1.1 kg/hr 1.6 kg/hr
Heat Capacity 51 MJ/hr 80 MJ/hr
Injector Size Main Burner:
Ø0.90mm
Pilot: Ø0.30mm Outer Ring Burner: Ø1.20mm
Inner Ring Burner: Ø0.55mm
Pilot: Ø0.30mm
Gas Type Propane gas
Ignition
System
Manual with pilot
Gas Pressure 100 kPa - RH31LT, 61 kPa - HP200LPB & HP200LPWF
Gas Inlet
Fitting
¼” BSPM 60° coned
Weight: 7.72 kg 16.30 kg 33.0 kg
Country of
Origin China
NOTE: Austcrown Pty. Ltd and their appointed agents will not be liable in respect of any misuse, which is
not in accordance with the instructions and precautions specified in this booklet.
AUSTCROWN PTY LTD
Email: [email protected] Web: www.auscrown.com.au
SERVICE AGENTS
For service and repairs, please contact our service agent or any other authorised gas fitter and
plumber.
Progress Plumbing and Gas Maintenance
16 Raymond Street, BLACKBURN VIC 3130
Ph: 9878 5845 Mobile: 0418 379 2
HP200LPB, HP200LPWF, RH31LT OPERATING INSTRUCTIONS
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RAMBO RH31LT Installation & Operating Instructions Manual

Brand
RAMBO
Model
RH31LT
Type
Installation & Operating Instructions Manual
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