HNE VARIO 9 Carbon Operating Instructions Manual

Brand: HNE

Model: VARIO 9 Carbon

Type: Operating Instructions Manual

This manual is also suitable for

VARIO 13 Carbon

HNE VARIO 9 Carbon is the perfect choice for professional firefighting. This compact and weight-optimized system offers excellent fire rating with increased safety. The extra high and constant working pressure ensures superior performance and capabilities for firefighters during action. The VARIO 9 Carbon is highly versatile and can be used in a variety of applications, including:

Industrial fires
Vehicle fires
Electrical fires
Flammable liquid fires
Gas fires

The VARIO 9 Carbon is also ideal for use in confined spaces, as it is lightweight and easy to maneuver. The backpack makes it easy to carry, and the adjustable air inlets allow the user to customize the airflow for optimal performance.

Industrial fires
Vehicle fires
Electrical fires
Flammable liquid fires
Gas fires

OPERATING INSTRUCTIONS

CARBON

HIGH - PERFORMANCE FOAM EXTINGUISHER

MADE IN GERMANY www.hne.ag

CONTENTS Page

VARIO CARBON

Important basic information...............

Symbols and warnings.......................

Unpacking.......................................

Overview.........................................

Storage...........................................

Extinguishing agents.........................

Filling..............................................

Replacing the pressure bottle..............

Applying the system..........................

Foam mode selection.........................

Jet gun............................................

Dual mode gun.................................

Service and maintain.........................

Legal inspections..............................

Pressure safety.................................

Technical data..................................

Exploded drawing.............................

Replacement parts............................

Warranty.........................................

Declaration of conformity...................

Contact...........................................

Servicing notes.................................

5 - 6

7 - 8

MADE IN GERMANY

Important basic information

thank you for choosing one of our products. You have acquired

premium class fire fighting equipment, worldwide known for

superior performance and highest quality.

This manual will help you to keep operational readiness and

lifespan of your HNE-device on highest level and to take full

advantage of its technical superiority. Please read it carefully

before using the extinguisher for the first time. In case of

questions or technical problems, please contact us.

The versatile VARIOCARBON is a compact and weight-optimized

system for professional use. The extra high and constant

working pressure offers excellent fire rating with increased

safety and capabilities for fire fighters during action.

Dear customer,

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This manual is an important part of the extinguisher. It refers

to safe and proper use of the device in the interest of safety.

It has to be accessible for users and must be passed on in

case of sale.

We assume no liability for injuries, damage or malfunctions,

which arise due disregard of these user instructions.

The warranty for this device applies for flaws of material,

assembly, quality and function. It is void if the device is not

applied, operated and maintained as described.

Without our written permission, no content of this manual

shall be reproduced or forwarded to others. All technical

specifications and illustrations are subject to copyright.

Technical modifications are subject to change without notice.

VARIO CARBON

MADE IN GERMANY

Symbols and meaning

Important information is highlighted with the following icons.

Please note them with particular attention in the interest of safety.

Indication of possible danger. Disregard can result in

damage or hazard to device, vicinity, operator or other

persons.

Important information for proper use and handling of

extinguisher, necessary tools, accessories and supplies.

Warning of possible hazards by pollutants and chemicals.

Legal requirements for protection of environment must

be observed.

Additional information, advice and recommendations.

•Extinguisher with bottle holder, hose and jet gun

•CFRP pressure cylinder, 2 Liter/300 bar

•Plastic bottle with foam concentrate, portioned for first filling

•Ergonomic backpack, already mounted (optional)

•Second bottle holder for breathing apparatus (optional)

Scope of delivery

Unpacking

The whole packing material is recyclable, please dispose

of it in an environmentally responsible way. Check the

condition of packaging and content upon delivery and

due transport.

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VARIO CARBON

Overview VARIO 9

(VARIO 13 similar)

Container lid

Compressed air

cylinder

2'nd bottle holder

(optional)

Bottle

valve

Pressure

reducer

Vent valve

Pressure

gauge

Carrying frame

(optional)

Jet gun

MADE IN GERMANY

Adjustable

air inlets

Foam mode selector

Safety catch

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Trigger

VARIO CARBON

VARIO 9

Storage

In filled condition the extinguisher must be stored in an upright

position. The environment should be dry, cool and dust-free.

Avoid direct sunlight; in the long run, ultraviolet light harms

plastic, rubber and textiles. If filled with regular extinguishing

agent, do not expose the device to temperatures near freezing

point or below. Frozen extinguishing media causes irreparable

damage! Use frost proof additives for cold conditions.

Extinguishing agents

Clean tap water represents the simplest way of filling for non-

polluting and cost-free user training. For foam generation, fill

the device with a mixture that is listed on the containers label.

As suitable extinguishing agents we recommend:

Regular range of temperature: +5 to +60° C

With frost proof extinguishing agent: -25 to +60° C

especially for use in portable extinguishers,

against fires of class A + B.

optimized for HNE-high pressure technology to achieve

superior extinction ratings. For fire class A + B.

MG 6-30

Premix

HNE

63 A

SC-6

AFFF 1%

AFFF 6%

Ready-for-use agent with -30°C freeze protection.

Suitable for fire class A + B.

most common foam agent against fires of class A + B.

MADE IN GERMANY

Do not store the filled extinguisher in horizontal position.

NOTE: With the use of unlisted extinguishing agents,

the device no longer meets the EN-3 approval. In this

case, successful fire extinction and the safety of the

specified minimum distance to electrical installations

can not be guaranteed by HNE!

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VARIO CARBON

VARIO 9

Avoid spilling of extinguishing agent. Flush affected

surfaces and components with water.

Empty the container completely before filling.

Dispose of chemicals with ecological responsibility.

Do not use any leftover extinguishing fluid again.

Never overfill the container.

The threads of container and lid have to be free from

any dirt. Clean them if necessary and lubricate with

silicon grease.

Always wear goggles, gloves and apron when dealing

with extinguishing agent. The chemicals can cause skin

irritation or allergies.

After contact with eyes or mouth, immediately flush out

with plenty of clean water.

Also observe the safety instructions in the data sheet of

the extinguishing agent manufacturer.

Extinguishing agents are polluting and hazardous to

health. They must not seep into soil or sewer system.

Use a suitable container to dispose of it in an

environmentally friendly way.

The extinguisher achieves optimal performance only when

accurately filled. Prepare things thoroughly and perform all steps

with necessary care. We recommend a clean and steady work

area with water supply.

Filling - Before you start:

MADE IN GERMANY

We recommend to mark the extinguisher after filling as

ready for use. For example, a paper seal can state the

date and type of extinguishing agent.

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VARIO CARBON

The VARIO 9/13 requires a total filling of exactly 9.0/13.0 liters,

consisting of clean tap water. If used, the amount of the foaming

additives depends on the particular type. Exact mixing details are

listed on the container label and must be strictly observed.

2. Turn the upper knob into open

position ( ) for venting.

1. Make sure that the valve of the

compressed air cylinder is closed.

3. Press and hold the trigger of the jet

gun until no more hissing is heard.

Relieve the system always completely from residual

pressure before opening the container lid. Even after

complete discharge of the extinguisher, new pressure

can occur due rising temperature.

4. Place the device on a level surface

and remove the pressure bottle (see

next page). Then unscrew the lid.

Venting the system:

Correct order of liquids:

Closing the lid:

A thin layer of silicon grease on thread and

sealing surface increases lifetime and

facilitates opening. Screw the lid tightly and

turn the vent valve into closed position ( ).

Silicon

grease

Amount and mixing ratio:

At first, pour the proper amount of water into the container with

the help of a funnel. Then add the extinguishing concentrate.

The liquids are self-mixing, stirring is unnecessary.

MADE IN GERMANY

Tightening the lid by hand is sufficient. Do not use tools.

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VARIO CARBON

Pressurized vessels represent significant hazard for user and

vicinity in case of negligence or mishandling. Always treat filled

air cylinders and charged extinguishers with due diligence.

internal thread

air outlet

external thread

O-ring

MADE IN GERMANY

If the air cylinder is opened by mistake, close it again and

discharge the pressure by opening the vent valve of the

lid. The remaining capacity of the air cylinder is still

sufficient. Refill or replace the bottle in case of recurrence.

If necessary, clean the threads of pressure tank and air cylinder

connection with compressed air or a small brush. Do not

lubricate. Check the condition of the O-ring before screwing the

regulator to the compressed air cylinder.

Replacing the pressure bottle

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Do not use tools to tighten the hand screw at the air

cylinder connection.

Partially emptied air cylinders must be recharged or

replaced before the next use of the extinguisher.

The threads of air cylinder and regulator must be free of

dirt and debris. Clean if necessary, but do not lubricate.

Check the condition of the O-ring at the pressure

regulator. Replace it in case of cracks or loss.

Do not open the cylinder valve before the next use.

Never overfill an air cylinder. Maximum pressure: 300 bar.

Use approved pressure bottles of same size only.

VARIO CARBON

Replacing the pressure bottle

A compressed air cylinder with 2.0 Liter volume serves as

propellant. On delivery, the cylinder is empty and needs to be

filled with a suitable air compressor. The maximum pressure of

300 bar must not be exceeded.

1. Close the cylinder valve

completely by turning it clockwise.

3. Disconnect the pressure reducer

by turning the knurled screw

anti-clockwise.

4. Open the retaining strap and

remove the cylinder.

5. Place a fully pressurized cylinder into the mounting and fix it

with the retaining strap.

6. Reconnect the pressure regulator to the new cylinder.

empty

full

2. Actuate the jet gun until any

residual pressure is relieved.

MADE IN GERMANY

To avoid accidental opening and to indicate readiness,

we recommend marking the hand wheels of filled

cylinders with paper seal.

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VARIO CARBON

MADE IN GERMANY

Open the air cylinder valve

fully. A howling is heard

while the working pressure

in the container builds up.

The pressure gauge at the

regulator now shows the

filling status of the

compressed air cylinder.

Applying the system

The device is now ready for operation.

3 4

Turn the red safety catch at the

triggering lever upward into

unlocked position.

Take the jet gun from its

holding clamp and uncurl

the hose.

Users must be sufficiently familiar with the device

by instruction and training.

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VARIO CARBON

MADE IN GERMANY

For quick adaptation to changing fire situations, the VARIO

system offers switchable foam generation. The knob for mode

selection is located at the mixer housing.

Foam mode selection

Turn the knob right into

horizontal position for

generation of homogeneous

and long lasting CAFS-foam.

It adheres to walls and even

ceilings.

HiCAFS

Turn the knob left into

vertical position, to produce

liquid low-expansion foam.

It is flowing and penetrates

into smallest gaps.

HiPRESS

•You can change the foam mode while the jet gun is

actuated.

•Turn the switch always fully. Mixing the functions by

centering the knob is not possible.

•The mode setting has no significant effect when pure

water is used as extinguishing media.

The adjustable air inlets at the jet gun allow further

influence on foam consistency (see next page).

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VARIO CARBON

MADE IN GERMANY

The jet gun

The VARIO system is equipped with a multifunctional jet gun.

Range and flow rate are variable by stepless actuation. This

increases efficiency and duration significantly when fighting small

fires. The adjustable air inlets allow to modify the foam

consistency. In combination with the mode selector (see last

page), any intermediate stage of foam generation is settable.

Safety catch: unlocked in upper position.

up to 21 m

Trigger: press fully for maximum jet

range and throughput.

Air Inlets: maximum air enrichment of

the jet stream when opened.

●Caution, compact jet with up to 21 m of range.

●Never aim directly at faces of people or animals.

●Hazard of suffocation under a layer of foam.

Keep a minimum safety distance of 2 Meters within the

limit of 1000 Volts !

Caution when jetting into

electrical installations !

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VARIO CARBON

MADE IN GERMANY

Dual mode gun (optional)

The double-tube jet gun is ideal for

smoke suppression and treatment of

smoldering embers. When set to spray

mode, the total duration of the extinguisher

is increased significantly due reduced flow rate.

Atomized by a special nozzle, extinguishing

media is blasted with area effect into a far

reaching cloud of foam. All basic functions of

this jet gun are identical to the standard version

(see previous page).

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*If used in spray mode and filled with pure water, the

VARIO is suitable against burning cooking oil and fat fires.

compact jet

range app. 21 m

spray mode

range app. 6 m

Main tube in

upper position

Secondary tube

in upper position

Setting the jet mode:

Turn the swivel of the two jet tubes by 180° degrees, until it

noticeable locks into place in the new position. The tube in the

upper position is active.

Do not change the jet mode while the gun is actuated!

•First release the jet gun trigger.

•Turn the tubes fully into opposite position.

•Then press the trigger again.

VARIO CARBON

MADE IN GERMANY

Service and maintenance

HNE-extinguishers have to be inspected regularly for function

and readiness by qualified personnel, but at least every 12

months according to the following inspection scope:

•General condition and cleanliness

•Legibility, completeness and correctness of the labelling

•Fittings, hoses and attachment parts

•Damage to protective coating and possible corrosion

•Plastic parts of jet gun and backpack for cracks or deformation

•Smooth operation of all moving parts and switches

•Age of Filling: change at the latest after 12 months

•Condition of internal coating: check with inspection lamp

•Filling state of the compressed air cylinder: 300 bar

•Condition of seal rings in filler neck and at pressure reducer

•Tightness of tension belts (air cylinder and backpack)

Check and clean the extinguisher thoroughly after every

use, even if it has not been applied.

Check the fully operational condition. If necessary,

restore it by repair within the limits of your legitimation.

All spare parts must be approved for use with the device.

To gain full performance, extinguishing media in the

container must not be older than 12 months. Do not use

any leftover extinguishing agent again.

After maintenance or repair, the extinguisher should be

labeled with filling date and content.

NOTE: As a highly safety-relevant element, the pressure

reducer is absolutely maintenance-free. Any work or repair

at it is solely reserved for HNE. Unauthorized action leads

to the complete loss of warranty.

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VARIO CARBON

MADE IN GERMANY

Legal inspections

Extinguishers are subject of periodic checks for

function and safety. Legally prescribed inspections

are country specific and vary. The owner is

responsible for compliance with prescribed

intervals. Therefore, the container is labeled with

badges for the date of manufacturing and the

maturity of the next inspection. The punched-out

areas mark the exact period.

Pressure safety

The entire pressure system is extremely

robust and designed to withstand high

overload. In addition, there is an

automatic pressure relief valve for safe

discharge of potential overloads. It is

located at the protected position between

container and backpack and requires no

maintenance.

Safety

valve

The safety valve is precisely adjusted and sealed.

Do not adjust or work at it with tools.

If the safety valve is responding, only the effect, not

the cause of excess pressure is eliminated. The

device must be checked thoroughly before next use.

Compressed air cylinders too must be approved and

tested regularly. Please keep yourself informed about

the regulations in your country.

The badge for the next inspection date must be updated

after every inspection.

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VARIO CARBON

MADE IN GERMANY

Technical data

The device is approved as special extinguisher

according to EN 3

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*Fire class Fonly with restrictions (see page 12)

VARIO CARBON

Specification

VARIO 9

VARIO 13

filling volume

9 liters

13 liters

propellant

air, 300 bar/2.0 l

working

pressure

38 bar, constant

jet range (with water)

up to 21

duration HiPRESS

app. 18 seconds

app. 26 seconds

duration HiCAFS

app. 30 seconds

app. 42 seconds

flow rate HiPRESS

app. 0.5 l per second

flow rate HiCAFS

app. 0.3 l per second

performance

55 A, 233 B

2 x

55 A, IV B

range of temperature

25 to 60° C

distance to electricity

min. 2 m/max. 1000 V

weight (empty)

app. 10.8 kg

app. 12.5 kg

weight (filled)

app. 19.8 kg

app. 25.5 kg

height

670 mm

diameter of vessel

180 mm

210 mm

certification

62/17

SQ 289/16

conformation of fire extinguishing performance outside

of normative conditions (EN 1866-1, EN 3-7)

with the use of frost-proof foam agent

MADE IN GERMANY www.hne.ag

VARIO CARBON

678

●

MADE IN GERMANY

VARIO CARBON

www.hne.ag

Description

Number

pressure hose for 9

-Liter devices 01

foldable handle

container lid with vent valve

gasket kit for VARIO Carbon

pressure hose:

regulator to mixing chamber 05

swivel joint for pressure reducer

pressure hose:

mixing chamber to filler neck 07

backpack

second bottle holder VARIO Carbon

09 *

rising pipe

10 *

swivel gun kit

pedestal ring VARIO Carbon

12 *

jet gun for 6

-9-10 Liter devices 13

safety catch for jet gun trigger

safety valve 40 bar

retainer strap for

6-9-10 Liter devices 16

compressed air cylinder 2 l/300 bar/CFRP

pressure

reducer (regulator) 18

bottle holder VARIO Carbon

19 *

extinguishing agent 1% SC

-6 AFFF 90 or 130 ml 20 *

Replacement Parts

For orders, please contact our Service and keep the serial

number of your device ready.

*Please specify for VARIO 9 or 13.

MADE IN GERMANY

Manufacturer warranty

... the defect occurs later than 2 years after date of purchase.

... the device has not been used according to its purpose.

... maintenance or inspection intervals are not respected.

... the device was subject of unauthorized repair.

... unapproved parts were used for maintenance or repair.

... the device was modified by customer or third party.

... the device was damaged by external influences.

... relevant instructions in this manual have been disregarded

Technical reliability and sturdiness are indispensable when

manufacturing life-saving equipment. Only high quality parts

from certified suppliers are used and each assembled device is

tested thoroughly for pressure safety, function and performance.

For all HNE products, a limited warranty period of 2 years

applies for any defects in material, assembly, function and

performance starting from the date of commissioning.

For at least 10 years all spare parts and services for

maintenance and repair are available after sale.

The warranty is void if...

If a recognized warranty case occurs, the decision for

replacement or repair of single components or the entire device

lies solely with HNE. Incurred costs for replacement parts, repair

and transportation are assumed by HNE.

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VARIO CARBON

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HNE VARIO 9 Carbon Operating Instructions Manual

Brand: HNE

Model: VARIO 9 Carbon

Type: Operating Instructions Manual

This manual is also suitable for

VARIO 13 Carbon

Industrial fires
Vehicle fires
Electrical fires
Flammable liquid fires
Gas fires

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HNE VARIO 9 Carbon Operating Instructions Manual

This manual is also suitable for

HNE VARIO 9 Carbon Operating Instructions Manual

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