Kleenmaid BBQ4BF Owner's manual

Brand: Kleenmaid

Model: BBQ4BF

Category: Barbecues & grills

Type: Owner's manual

This manual is also suitable for

For Your Safety

If you smell gas:

1. Shut off gas to the appliance

2. Extinguish any open flame.

3. Open lid.

4. If odour continues, immediately

call your gas supplier or your fire

department.

For Your Safety

1. Do not store or use gasoline or other

flammable vapours or liquids in the

vicinity of this or any other appliance.

2. An LPG cylinder not connected for use

shall not be stored in the vicinity of

this or any other appliance.

IMPORTANT:

• Kleenmaid Professional Series barbecues, roasting hoods, side

burners and trolleys are approved for OUTDOOR USE ONLY.

• Some optional products shown in these instructions may not

be included with your barbecue. Check with your Kleenmaid

dealer for confirmation of inclusions.

• Please read instructions thoroughly before assembling and

operating the barbecue, roasting hood, side burner and

trolley.

• Save this manual for future reference.

• Accessible parts may be very hot, keep young children away.

• Some foods produce flammable fats and juices. Regular

cleaning is essential. Attend an operating barbecue at all

times. Fat & grease fires are not covered by warranty.

• To ensure the maximum life of your appliance it must be kept

clean, dry and covered when not in use. Polyester barbecue

covers are an optional accessory that will ensure years of

trouble free operation.

Assembly, Installation & Operating Instructions

Outdoor Cooking Centres

2 Kleenmaid Professional - Outdoor Cooking Centres

Page Number Section Title

3 Precautions and Warnings

6Assembly Instructions

26 Operating Instructions

31 Cleaning and Maintenance

34 Specifications

37 Warranty Information

Guide to Symbols

Safety Warnings

Important information regarding your safety

Assembly Instructions

Help Guide

Operation Instructions

Cleaning and Maintenance

Tech Support

Replacement Parts

Dimensions and Specifications

Gas Cylinder Information

Table of Contents

Kleenmaid Professional - Outdoor Cooking Centres 3

We want you to enjoy your barbecuing

experience:-

Failure to follow the instructions and

observe the warnings provided in this

operating manual could result in serious

bodily injury or damage to property.

Note to Installer: This manual must remain

with the owner for future reference.

Precautions and Warnings

Section 1 - Precautions and Warnings

4 Kleenmaid Professional - Outdoor Cooking Centres

Important

• Some foods produce flammable fats and juices.

Regular cleaning is essential.

• Attend an operating barbecue at all times. Damage

caused by fat & grease fires is not covered by

warranty.

• When not in use keep Barbecue and Side Burner dry

and covered.

• Polyester covers are an optional accessory that will

ensure years of trouble free operation.

Caution: Electrical Warning

If your barbecue incorporates an electrical component,

such as a rotisserie, then it must be electrically

grounded in accordance with local codes. The electric

cord must be equipped with a three-prong (grounding)

plug for your protection against shock hazard and

should be plugged directly into a properly grounded

three-prong receptacle. Do not cut or remove the

grounding prong from this plug. Keep any electrical

supply cord and the fuel supply hose away from any

heated surfaces.

If an external electrical source is utilised, this outdoor

cooking appliance, when installed, must be electrically

grounded in accordance with the local codes or, in the

absence of local codes with the following:

AUST: Australian Standard AS: 5601

Warning

Contact your local municipality for any building

codes regulating the installation of outdoor barbecue

appliances. Outdoor installations must conform to

local codes or, in the absence of local codes, with the

following.

When using an LPG supply system in an enclosure,

ventilation must be provided. Gas vapour is highly

explosive and can cause serious bodily injury or

damage to property if allowed to accumulate in a

confined space and ignited.

This appliance must not be installed under or on

any combustible material. Minimum clearance from

combustible materials to all sides of the appliance is

450mm (18”).

The tempered glass viewing window is an optional

extra. Do not use window hood in the rain.

Kleenmaid Professional Series roasting hoods have

been designed and approved to have no more than

two burners operating on high. Exceeding this limit

will void the warranty.

For Your Safety

If you smell gas:

1. Shut off gas to the appliance

2. Extinguish any open flame.

3. Open lid.

4. If odour continues, immediately call your

gas supplier or your fire department.

For Your Safety

1. Do not store or use gasoline or other flammable

vapours or liquids in the vicinity of this or any

other appliance.

2. An LPG cylinder not connected for use shall not be

stored in the vicinity of this or any other appliance.

Important Lifting Instructions For Roasting

Hood

1. Lift the hood up into the upright position

2. With both hands placed approximately 150mm (6”)

in from the ends of the hood, grip the top of the

hood base section and pull the base upward and

forward (to disengage the rear hood tabs) See Fig

3. Lift the base section up slightly then away from the

barbecue. See Fig 1A.

4. Bring your arms close to your body (to centralise

the weight)

5. Place the hood down on a clean surface.

When lifting heavy items - Always keep your back

straight and lift by bending your knees. Always

bring the weight of the item being lifted as close to

you body as possible.

Fig 1

Fig 2

Precautions and Warnings

Kleenmaid Professional - Outdoor Cooking Centres 5

Do Not

• Lean over barbecue when lighting.

• Leave cooking food unattended.

• Delay lighting burners after turning gas on.

• Spray or store aerosols in vicinity of barbecue

whilst in operation.

• Store combustible materials, gasoline or flammable

liquids or vapours within 450mm (18”) of barbecue.

• Use caustic based cleaning agents on the barbecue.

• Operate barbecue with any cover on.

• Use plastic or glass utensils on the barbecue.

• Operate barbecue in strong winds.

• Attempt to dismantle control valves.

• Attempt to dismantle or adjust regulator.

• Test for gas leaks with a naked flame.

• Store gas cylinder indoors, or in any enclosed area.

• Lay the gas cylinder down. (Always keep it upright)

• Use barbecues indoors.

• Expose hose to direct sunlight.

• Modify the construction of this appliance or the

size of any burner or valve orifice .

• Move the appliance during use.

• Obstruct any ventilation of barbecue or the

cylinder.

• Allow the flexible gas supply hose or any electrical

cord to come in contact with any heated surface of

the appliance.

• Allow children to operate this appliance.

• Operate Window - Roasting Hoods in the rain.

• Use charcoal or any other solid fuel in this

appliance.

• Disconnect any gas fittings while the appliance is

operating.

• Use a rusty or dented gas cylinder or cylinder with

a damaged gas valve.

• Fill the gas cylinder beyond 80% capacity.

• Spanner tighten all gas fittings as per instructions.

• Check all gas hoses and line connections for

damage, cuts or cracks each time the appliance

is to be used. Always leak test with a solution of

soapy water.

• Check main opening, throat and venturi to each

burner and pilot flame tube regularly for insect

nests (eg. wasp, ants or spiders). Nests are

dangerous and must be cleaned out thoroughly.

• Visually check burner flames to confirm lighting.

• Clean glass window of roasting hood model

regularly.

• Use your barbecue only on a level surface.

• Attend barbecue whilst cooking food.

• Preheat the barbecue for up to 10 minutes.

• After cooking turn barbecue to high for up to 10

minutes to burn off excess grease.

• Let the barbecue cool before replacing any lid or

cover.

• Regularly replace foil material in Grease/Drip tray.

• Keep children away from barbecue at all times.

Accessible parts may be hot.

• Have the gas cylinder filled by an authorised LPG

supplier.

• Refer to this instruction manual if in doubt

concerning assembly, installation, or operation.

• Use protective gloves when handling hot

components.

• Close the gas cylinder valve after each use.

• Clean the grease/drip tray regularly and clean the

appliance at least twice annually.

• Always fully open the roasting hood or remove the

metal lid of the appliance before lighting.

• Carefully follow the instructions relating to the

hose/regulator connection.

• Keep the barbecue area free from combustible

materials, gasoline, flammable liquids or vapours.

Precautions & Warnings

• Should the appliance go out for any reason, turn off all control knobs and the cylinder gas valve. Wait

5 minutes before attempting to relight the appliance.

• If a grease or fat fire should occur, immediately turn off all control knobs and the gas cylinder valve

until the fire is out. Remove all food from the appliance.

• A leak test must be carried out prior to using the appliance for the first time and whenever the gas

cylinder is refilled or whenever the gas hose and regulator have been disconnected from the gas

cylinder or appliance.

6 Kleenmaid Professional - Outdoor Cooking Centres

2.1 Tools Required.

2.2 Gas Cylinder Safety, Connection And Gas Leak Testing Procedure.

2.3 Barbecue Assembly.

2.4 Side Burner Assembly.

2.5 Roasting Hood Assembly.

2.6 Optional Rotisserie Assembly

2.7 Stainless Steel Pedestal Trolley Assembly

2.8 Stainless Steel Cart Assembly

Care should be taken to assemble all body panels on a piece of cardboard or carpet to avoid

scratching the trolley panel surfaces. Remove protective plastic film from all surfaces before

assembling and using the appliance.

Before any assembly or installation is attempted check for damage. Your dealer or the distributor

must be notified of any problems immediately before proceeding.

Assembly Instructions

Section 2 - Assembly Instructions

Kleenmaid Professional - Outdoor Cooking Centres 7

Tools Required

You will need the following tools to assemble

your barbecue.

Important:

Always check the gas label on the appliance to

ensure that you have the correct gas configuration

For Your Safety

If you smell gas:

1. Shut off gas to the appliance

2. Extinguish any open flame.

3. Open lid.

4. If odour continues, immediately call your gas

supplier or your fire department.

For Your Safety

1. Do not store or use gasoline or other flammable

vapours or liquids in the vicinity of this or any

other appliance.

2. An LPG cylinder not connected for use shall not be

stored in the vicinity of this or any other appliance.

Note:

Always use the correct size spanner (wrench) to

tighten gas fittings. Ensure that all gas fittings

are spanner tightened and then leak tested before

continuing with operation of the appliance.

Assembly Instructions

Medium Phillips Head Screwdriver

19mm

19mm Spanner - Gas Inlet Connection

Pliers - Fitting circlips and burner retaining clips

Allen Key - 4mm - Supplied

M6 Mush Head Screws

10mm

10mm Spanner - M6 body nuts

13mm

13mm Spanner - castor bolts - Pedestal trolley

17mm

17mm Spanner - M8 body nuts & bolts on Pedestal trolley

Small Phillips Head Screwdriver

- Towel rack and grease tray fascia

Fig 1

Fig 2

NATURAL

GAS

REFER TO LOCAL

GAS AUTHORITY FOR CONFIRMATION OF GAS

TYPE IF IN DOUBT

PROPANE

GAS

REFER TO LOCAL

GAS AUTHORITY FOR CONFIRMATION OF GAS

TYPE IF IN DOUBT

8 Kleenmaid Professional - Outdoor Cooking Centres

Important: Read Instructions Thoroughly

Before Commencing Assembly.

These products are part of a modular range. Some

options and assembly procedures will vary depending

on the model you have purchased. The ‘Quick

Assembly Reference’ will assist you in determining

the correct assembly procedure. Read the detailed

assembly instructions for each component thoroughly

before proceeding with assembly.

Professional Series 5 Burner Barbecue

Stainless Steel Trolley (Cart), Stainless Steel Roasting

Hood And Stainless Steel Side Burner.

1. Assemble the stainless steel trolley (cart).

2. Remove the short gas hose from the side burner

carton and fit to the gas inlet on the right hand

side of the barbecue.

3. Fit the barbecue frame to the stainless steel trolley.

Ensure that the short gas hose is fed through the

40mm hole in the side of the trolley.

4. Fit the side burner to the barbecue and connect the

short gas hose to the left-hand gas outlet of the

side burner.

5. Connect the long gas hose and regulator to the gas

inlet on the right hand side of the side burner.

6. Fit the burners, reflectors, vaporisers, and cooking

plates & grills to the barbecue.

7. Assemble the roasting hood.

8. Fit the roasting hood to the barbecue.

Professional Series 3 & 4 Burner Barbecue

Stainless steel pedestal trolley, stainless steel roasting

hood and stainless steel side burner.

1. Assemble the pedestal trolley.

2. Remove the short gas hose from the side burner

carton and fit to the gas inlet on the right hand

side of the barbecue.

3. Fit the barbecue frame to the cradle on the

pedestal trolley.

4. Fit the side burner to the barbecue and connect the

short gas hose to the left-hand gas outlet of the

side burner.

5. Connect the long gas hose and regulator to the gas

inlet on the right hand side of the side burner.

6. Fit the side shelf to the left - hand side of the

barbecue.

7. Fit the burners, reflectors, vaporisers, and cooking

plates & grills to the barbecue.

8. Assemble the roasting hood.

9. Fit the roasting hood to the barbecue.

Quick Assembly Reference

Kleenmaid Professional - Outdoor Cooking Centres 9

Gas Cylinder Safety Information

This appliance is designed to be used with a gas

cylinder not exceeding 10 kg.

The Gas cylinder must be constructed and marked in

accordance with specifications for LP Gas Cylinders.

The gas cylinder supply valve must be turned off when

the appliance is not in use.

Gas cylinders must be stored outdoors, out of reach

of children and must not be stored in a building,

garage or any other enclosed area.

The gas cylinder used must incorporate a safety collar

to protect the valve assembly.

Important:

When disconnecting and removing the gas cylinder for

the purpose of refilling, always observe the following

procedure.

Ensure that all gas control valves on the appliance and

the gas cylinder are turned off before disconnecting

the gas line from the cylinder.

Do not smoke or use a naked flame near the appliance

or gas cylinder while disconnecting the gas line

between the appliance and gas cylinder.

Remove the gas cylinder from the enclosure before

disconnecting the gas line from the appliance.

Tighten all connections before placing the gas cylinder

back in its enclosure.

The Gas Leak Testing Procedure should be conducted

every time the gas cylinder is refilled and reconnected

to the appliance - before using the appliance.

Regulator Connection (Fig 3 & 4)

1. Check that all control knobs are in the Off position.

2. Make sure the cylinder valve is off by turning the

valve knob clockwise.

3 Remove the protective cap from the cylinder if

present.

4. Leak test the connection with a soapy water

solution. (See Gas Leak Testing Procedure)

Hose and Regulator replacement must be a genuine

part specified for this appliance and is obtainable

from your nearest stockist.

Gas Leak Test Procedure

Use the following procedure to check for gas leaks.

Never use a naked flame to check for gas leaks.

1. In a small container, mix up a solution of water

and detergent or soap. Mix the solution well.

2. For LPG make sure that the gas supply valve on the

gas cylinder is turned on. For NG make sure that

the gas line is correctly fitted to the appliance.

3. Make sure that the gas control valves on the

appliance are all turned off.

4. Using a brush or spray bottle apply the solution to

the gas line and each join in the gas line including

the hose and regulator connection.

5. Bubbling of the solution will indicate that there is a

leak present.

6. Re-tighten or re-seal any joints that are leaking.

7. If a leak persists then contact your distributor or

the manufacturer for assistance. See Fig 5

Assembly Instructions

Fig. 5

Fig. 3

Fig. 4

Forming bubbles indicate

that a leak is present

10 Kleenmaid Professional - Outdoor Cooking Centres

Assembly Notes

Before any assembly or installation is attempted it is

important that you check for damage or missing parts.

Your dealer or the manufacturer must be notified of

any problems immediately before proceeding.

The main frame of the barbecue has been factory

assembled requiring only the following simple steps

for completion. Check the “Gas Type “ label attached to

barbecue and side burner to be certain this Gas Type

is the one required for your use eg. Propane / LPG or

Natural Gas. See Fig 2

Trolleys, roasting hoods and side burners are optional

so read this manual in conjunction with the manual

that comes with each accessory. Assemble the trolley

first before attaching any other components. Attach

the roasting hood last of all.

Assembly Procedure

Heat Reflectors, Burners And Vaporizers

The modular Vaporizer Grid system has been designed

to maximise the performance of your barbecue.

The reflectors fit between each burner. They reflect

heat from the burners, upwards to the cooking

surfaces.

The Vaporisers are designed to vaporise fats and

juices from the meat. One Vaporizer is fitted over

each burner that is located under the grill. The

Vaporizers reduce flare-ups and help to add that great

barbecue flavour.

Fitting The Heat Reflectors

Completely remove all of the plastic film from the

Reflectors. The tabbed ends of the heat reflectors

face forward to the front of the barbecue frame. The

tabs fit into the slots in the front end of the barbecue

(behind the control fascia). Key the tabs of the

Vaporizers into the lower slots (between the burners).

Key the tabs of each reflector into the slots. If slots are

partially covered with enamel, work the tabs until the

enamel clears. See Fig 8.

Fitting The Burners

Remove the retaining clips from the burners, then

fit the burners - open end first, over the brass stem

of the control valves at the front of the barbecue,

allowing the rear burner lug to locate into the cross-

lighting channel and corresponding hole in the

support panel at the rear or the barbecue. To secure

burners fit retaining clips (“R” shape) into burner lugs.

See Fig 9 & 10.

Fitting The Vaporizers

Remove the protective plastic film from each

Vaporizer and then fit the Vaporizers to the barbecue.

The tabbed ends of the Vaporizers face forward to the

front of the barbecue frame. The tabs fit into the slots

in the front end of the barbecue (behind the control

fascia). Key the tabs of the Vaporizers into the upper

slots. The vaporizers should be fitted to the same side

of the barbecue to which the grill is to be placed (they

will not work if fitted under the plate). If slots are

partially covered with enamel, work the tabs until the

enamel clears. See Fig 11 & 12.

How Many Vaporisers & Reflectors Are There

Model Vaporiser Reflector

3 Bnr 2 2

4 Bnr 3 3

5 Bnr 4 4

Assembly Instructions

Fig 6

Fig 7

Fig 8

Fig 12

Fig 11

Fig 6

Kleenmaid Professional - Outdoor Cooking Centres 11

Assembly Instructions

Assembly Procedure (Continued)

Fitting The Cooking Plates And Grills

We recommend fitting the plate to the left-hand side

of the barbecue frame (with the drain hole to the

extreme left). The grill(s) can be fitted to the right

hand side of the barbecue frame. (The grill(s) must always

be positioned over the Vaporizer grids). See Fig 14.

Kleenmaid Professional Series 3 burner barbecues

come standard with 1/2 plate and 1/2 grill and are

approved for use with a maximum of 50% plate over

the entire cooking area. Do not replace the grill with

another plate as this will cause severe heat damage to

the appliance.

Kleenmaid Professional Series 4 & 5 burner barbecues

come standard with 1/3 Plate and 2/3 grill and are

approved for use with a maximum of 2/3 Plate. Do

not cover the entire surface of the barbecue frame

with plates as this will cause severe heat damage to

the appliance.

Fitting The Grease Tray

Neatly line the drip tray with a couple of sheets of

aluminium foil. See Fig. 15. Cut the foil to shape and

make sure that the foil sits on the bottom of the tray.

Fold over any overhanging edges or corners of the

foil so that it does not foul in the tray sliders on the

bottom of the barbecue frame. The foil will aid in

clean up & help reduce leakage.

Fill the tray with a 6mm (1/4”) layer of non-

combustible absorbent material. See Fig. 16, 17 and

18. We recommend BBQXSORB available by phoning

the nearest Kleenmaid store on 13 13 08. Change the

foil and absorbent material regularly. This will reduce

the likelihood of a drip tray fire. DO NOT USE kitty

litter or similar products as they will cause drip tray

fires.

Fig. 13

Rear of Barbecue

Fig. 15 Fig. 16

Fig. 17 Fig. 18

Fig. 12

Rear of Barbecue

Fig. 14

Grease drain hole

12 Kleenmaid Professional - Outdoor Cooking Centres

Important

This appliance must be installed in accordance with

the installation requirements of the LOCAL GAS and

ELECTRICITY supply authority, or the appropriate

installation code issued by the A.G.A. and the

A.L.P.G.A. Servicing should only be carried out by an

authorised person.

This appliance

• Must have a minimum clearance from combustible

materials of all sides of the barbecue of 450 mm.

• Should not be installed under or on any

combustible surface.

• Must be tested for safe and proper operation on

completion of installation and prior to leaving the

site.

Keep ventilation opening of any cylinder enclosure

clear and free of any debris.

Check ‘gas type’ label & data plate attached to right

side of barbecue

LP Gas

A. Fit the regulator to the LPG cylinder, see Regulator

Connection page 2, Fig 1.

B. Connect the regulator to the gas inlet at the R.H.

hose supplied. Gas inlet of barbecue is 3/8 SAE M

Flare. Do not subject the hose to twisting.

C. Secure all joints spanner (wrench) tight but do

not over-tighten. Check for leaks after turning on

gas supply by brushing onto all joints a solution

of water and detergent. Bubbling of the solution

will indicate leaks. Re-tighten or reseal any leaking

joints. If leaks persist turn off the gas supply and

consult the manufacturer or dealer.

D. Following operating instructions light each burner

and check for a clear blue flame with just a tip of

yellow. Excess yellow tipping can be adjusted using

the screw the screw on the side of the burner. Turn

the screw in an anti-clockwise rotation to remove

the yellow.

E. For mobile trolley installations, when using a

flexible hose to a fixed fuel source, a chain or

similar restraining device must be fitted to prevent

strain on the gas supply hose or accidental

uncoupling. Do not subject the hose to twisting.

F. For build-in situations allow adequate ventilation

for the barbecue and cylinder. Keep the cylinder

away from heat and allow clear access to the gas

supply hose and regulator.

Recommended minimum LPG cylinder capacity for

use with this appliance is 4kg. Maximum LPG cylinder

capacity for use with this appliance is 10 kg.

Do not install the gas cylinder beneath the barbecue

unless in conjunction with approved trolley - keep the

cylinder away from heat.

Natural Gas

(Natural Gas installation should be carried out by a

qualified gas fitter)

A. Kleenmaid Professional Series Natural Gas

barbecues are designed as a low- pressure

barbecue (4.0” WC, 1.00KPa) to be used as

freestanding, trolley mounted, or built into

brickwork.

B. Fit the natural gas regulator supplied directly to the

gas inlet via hard plumbing and install a shutoff

valve within easy reach in the gas line. Secure all

joints spanner tight but do not over-tighten. Check

for leaks after turning on gas supply by brushing

onto all joints a solution of water and detergent.

Bubbling of the solution will indicate leaks. Re-

tighten or reseal any leaking joints. If leaks

persist turn off the gas supply and consult the

manufacturer or dealer.

C. Test gas pressure by removing the last burner from

the left hand side of the barbecue and attaching

a hose and pressure gauge to the end of the gas

valve. Turn on 2 burners and check the pressure.

Inlet pressure should be 4.0” WC or 1.00 KPa.

D. Following operating instructions light each burner

and check for a clear blue flame with just a tip of

yellow. Avoid excess yellow tipping by adjusting

the screw on the side of the burner, anti-clockwise

rotation removes yellow.

E. For mobile trolley installations a chain or similar

restraining device must be fitted to prevent strain

or accidental uncoupling of the gas supply line.

F. For build-in situations allow adequate ventilation

for the barbecue.

The barbecue appliance must be isolated from the gas

supply piping system by closing its manual shutoff

valve during any pressure testing of the gas supply

piping system.

Assembly Instructions

WARNING

The flexible PVC hose assembly supplied

must not be exposed to temperatures in

excess of 60°C (140°F). DO NOT expose to

the sun’s direct heat and DO NOT allow

the hose to come in contact with the hot

surface of the barbecue body.

Installation to Natural Gas must be

carried out by an authorised person

Right Wrong

Fig. 19

Kleenmaid Professional - Outdoor Cooking Centres 13

Assembling The Side Burner

1. Mount the inner cap and outer burner ring to the

burner.

See Fig 1.

2. Now fit the pot trivet in place. There are two

locating pins on the bottom of the trivet, these will

align with the holes on the top of the burner deck.

The pot trivet is keyed to ensure correct alignment.

See Fig 2.

3. The optional wok trivet (included in the pack) is

designed to accommodate most size wok pans. It

can be fitted to the top of the pot trivet. The wok

trivet is keyed to ensure correct alignment on the

pot trivet.

Note: The wok trivet should only be used when

cooking with a wok.

The wok trivet must be removed before closing the

lid of the side burner. Always allow the trivet to

cool before removal.

Side Burner Assembly Instructions

Fig. 1 Fig. 2

14 Kleenmaid Professional - Outdoor Cooking Centres

Side Burner Assembly Instructions

Attachment To The Stainless Steel Cart

1. When fitting the side burner ensure that the

barbecue is installed in the trolley first.

2. Remove the four nuts and bolts holding the

barbecue a trolley frame together.

3. Align the four holes in side burner with holes in

trolley side panel and pass the bolts through. Head

of screws should be on the outside.

4. Fit washers and nuts, then tighten.

Attachment To Pedestal Trolley

1. Remove the shelf from the right hand side of your

existing barbecue trolley (if you have no shelf just

remove the four bolts, nuts and washers from the

right hand side of your barbecue).

2. Using the four bolts, nuts and washers just

removed, bolt the side burner to the side of the

barbecue.

3. Fasten the longer end plate to the side burner

using the three black buttons in the bolt pack. The

shorter end plate may be discarded.

5. The remaining fasteners in the bolt pack are not

required for this application and may be discarded.

Kleenmaid Professional - Outdoor Cooking Centres 15

Side Burner Assembly Instructions

Connection To Barbecue & LP/

Propane Gas Supply

Using the two gas hoses and supplied connect the gas

system together. A gas seal (eg gas tape) must be

used at all connections except the regulator to the gas

cylinder. Secure all joints SPANNER TIGHT but do not

over tighten. Check for leaks after turning on the gas

supply by brushing a solution of water and detergent.

Leaks will be indicated by vigorous bubbling.

Retighten or reseal any leaking joints. If leaks persist

consult the manufacturer or dealer.

Always use a spanner (wrench) to tighten the gas fittings

Connection To Barbecue & Natural

Gas Supply

Using the two gas hoses supplied, connect the gas

system together. A gas seal (eg gas tape) must be

used at all connections. Secure all joints SPANNER

TIGHT but do not over tighten. Check for leaks after

turning on the gas supply by brushing a solution

of water and detergent. Leaks will be indicated by

vigorous bubbling.

Retighten or reseal any leaking joints. If leaks persist

consult the manufacturer or dealer.

Front

To barbecue

gas inlet To Gas Bottle

outlet

Front

To barbecue

gas inlet

Hard Plumbing

To Gas Supply

16 Kleenmaid Professional - Outdoor Cooking Centres

Side Burner Assembly Instructions

Roasting Hood Assembly Instructions

1. Remove Parts From Packaging With Care

Carefully remove parts from packaging. Handle all

components carefully and take care not to drop

any components, this could permanently mark the

stainless steel.

Note: Stainless Steel Model - Remove all plastic film

completely from each panel.

2. Fit Handle

Attach one handle end cap to the hood using two (M6

x 16mm) bolts and M6 fibre washers. Fit the stainless

steel handle to the hood by inserting it into one end

cap and then, attaching the second end cap. See Fig 2

3. Fit Temperature Gauge To Hood Top

Attach and fasten the temperature gauge (7) to the

front of the hood top section using the bezel ring (9),

and nut (8). See Fig 3

4. Assemble The Hood Top And Base

First place the hood base section on a clean, level

surface. Then fit the Hood Top in the upright position

and place on top of the hood base section. Ensure that

the Hood Top does not slip off during this stage. Line

up the holes at the sides of the Hood Top and Hood

Base section. See Fig 4.

Fit the Pivot Spacer (b) to each side of the hood. Fit

the spacer between the sides of the Hood Top and

Hood Base Sections. The spacer must fit with the small

flange facing inwards - to the middle of the hood. Fit

the outer- cup washer (c) to the M6 x 30mm screw (a)

then locate the fit the screw through the pivot hole in

the side of the Hood Top, Pivot Spacer and Hood Base

Section. Then fasten firmly with the inner flat washer

(d) and M6 nut (e). See Fig 4A and 4B. (next page)

Press Stopper into hole then twist

Pivot Holes

Fig 2

Fig 3

Top

Ensure that the

Temperature gauge

is correctly orientated

Pivot Holes

Fig 4

Temperature

gauge

Knurled Nut

Bezel

(Dress Ring)

BBQ Hood (face)

Kleenmaid Professional - Outdoor Cooking Centres 17

Roasting Hood Assembly Instructions

5. Fitting The Roasting Hood To The Barbecue

There are four securing lugs (two each side) fitted to

the base of the roasting hood. These lugs correspond

with the slots on the left and right hand side of the

top of the barbecue frame. Using the lifting points

on the hood base, lift the hood into position over

the top of the barbecue and guide the front lugs into

the front slots (a). Then allow the rear of the hood to

gently drop into position so that the rear lugs position

themselves in the rear slots (b). When the hood is in

place, push it to the rear of the frame to ensure that

the lugs are engaged in the slots (c).

See Fig 5.

6. Fit Warming Rack

The warming rack sits in the saddle at each side of

the hood. The length may be adjusted if necessary by

stretching or compressing the uprights to suit.

See Fig 6.

7. Wash Roasting Hood Thoroughly Before Use

Wash the Roasting hood thoroughly with warm soapy

water or an approved non-abrasive cleaner before use.

Use a suitable stainless steel cleaner to remove all

fingerprints prior to lighting and operating barbecue.

If not removed, fingerprints will discolour the stainless

steel surface.

Fig 4A

Right hand side shown - Flip orientation for left hand side

(12) Pivot Screw (M6 x 20mm)

(14) Pivot Spacer

(15) Metal Flat Washer

(16) M6 Knurled Nut

Fig 4B

Fig 5

Warming Rack

Adjustable

pivot arm

Fig 6

18 Kleenmaid Professional - Outdoor Cooking Centres

Optional Rotisserie Assembly Instructions

CAUTION: ELECTRICAL WARNING

If your barbecue incorporates an electrical

component, such as a rotisserie, then it must be

electrically grounded in accordance with local codes.

The electrical cord is equipped with a three-prong

(grounding) plug for your protection against shock

hazard and should only be plugged directly into a

properly grounded three-prong receptacle. If the

receptacle is not designed for a three wire plug,

you must obtain an adaptor and properly ground it

before using the rotisserie. Do not cut or remove the

grounding prong from this plug. Keep any electrical

supply cord and the fuel supply hose away from any

heated surfaces.

DO NOT EXPOSE THE MOTOR TO WET

WEATHER AT ANY TIME

Specification:

Australia

Model JD - 850A

240 VAC 50/60Hz 2.5w

Electrical appliances must be installed in accordance

with local codes.

Note: Before any assembly or installation is attempted

check for damage or missing parts. Your dealer or

the manufacturer must be notified of any problems

immediately before proceeding.

8. Optional Rotisserie Pack

The roasting hood must be completely assembled

before commencing installation of rotisserie kit.

The roasting hood must be placed in the open

position to allow easy fitting of mounting bracket

hardware.

Fit the motor bracket to the left hand side of the

roasting hood using the M6 x 40mm screws, M6

spacers, M6 nuts and M6 washers supplied. The

bracket must be positioned with the locating prongs

facing upwards. The prongs will locate into the

mounting plate that is fixed to the motor assembly.

Locate each screw into the hole in the bracket, then

fit the spacers, align the ends of the screws with the

corresponding holes in the side frame of the Roasting

Hood. Push the screws through the holes, now fit the

washers and finally, the nuts. Tighten the nuts firmly.

Slide the motor onto the bracket with the drive socket

on the motor in the bottom position (with power cord

and on/off switch at top) - See Fig 7.

10mm

Tools Required

You will need the following tools

to assemble your Rotisserie kit.

Phillips Head Screwdriver

10mm Spanner (wrench)

Motor Kit - Type 1 Rotisserie Shaft Kit

Ref # Description Qty Ref # Description Qty

1 Motor 1 13 Rotisserie shaft 1

2 Mounting Bracket 1 14 Handle 1

3 M6 x 40mm Screw 2 15 Knurled Nut 1

4 M6 Nut 2 16 Counter Balance 1

5 M6 Spacer 2 17 Locating Collar 1

6 M6 Washer 2 18 Meat Prong 2

Motor mounting

bracket (Type 1)

27mm Spacers

x 40mm

rews

Motor - Bottom

end up

M6 Nut

M6 Washer

ig 7

Kleenmaid Professional - Outdoor Cooking Centres 19

Optional Rotisserie Assembly Instructions

9. Rotisserie Shaft Assembly.

Assemble the rotisserie shaft in the order shown.

Screw on the knurled nut to the threaded end of the

rotisserie shaft, followed by the counter balance, then

fit the handle. Tighten firmly but do not overtighten.

Now, working from the opposite end of the rotisserie

shaft, slip on the grooved collar first, then fit the two

meat prongs. The meat prongs can be adjusted by

sliding them along the length of the shaft, use the

locking thumbscrew to secure the prongs in position.

See Fig 8.

The pointed end of the shaft must be located in

the motor drive socket. With the rotisserie in place,

slide the grooved collar to the right hand side of the

rotisserie hood base frame and position the groove

on the locating cut-out. Lock the collar in place by

tightening the locking nut. The collar prevents the

rotisserie shaft from slipping out of the drive socket

during operation. See Fig 9 and 10.

Locating Cut-out for

grooved collar on Rotisserie

shaft (All models)

Counter Balance

Meat Prong

Meat mass

(14) Handle

(13) Shaft

(16) Counter Balance

(18) Meat Prong including

Locking Screw

(17) Grooved collar including

Locking screw

(15) Knurled Nut

(18) Meat Prong including

Locking Screw

Fig 8

Fig 9

Fig 10

Fig 11

Locking Nut

on Grooved collar

Counter Balance

The counter balance is used to balance the rotisserie

when the food mass cannot be centralised. Loosen

the handle and adjust the balance by varying the

position of the weight directly opposite to the

heaviest area. Spin the rotisserie by hand to test

balance before connecting the motor. When using

the spit basket, position the counter balance directly

opposite the basket.

See Fig 11.

20 Kleenmaid Professional - Outdoor Cooking Centres

3 & 4 Burner Pedestal Assembly Instructions

1. Attach The

Castors & Wheels

Screw the two castors into the

base. Now assemble the wheels

by fitting one spring circlip to the

end of the wheel axle. Use the end of a

tube spanner and lightly tap the circlip on

with a hammer. The circlip must be at least 3mm

back from the end of the shaft. Now thread the shaft

through one wheel and through the two holes located

on the right hand side of the bottom of the trolley base

plate. Fit the remaining wheel on the end of the shaft.

Turn the base plate onto its edge so that the opposite

wheel is now resting on the ground. Now tap on the

remaining circlip.

Finally, press fit the hubcaps to the wheels. 2. Attach The Pedestal

Bolt the pedestal onto the base

using four sets of M8 screws,

washers and nuts.

gas

inlet

3. Attach The

Support Panel

Bolt the support panel

onto the pedestal using

four sets of M8 screws,

washers and nuts with

the stepped edge facing

the rear.

stepped edge

Alternate type circlip

may be supplied.

Fit to slot at end of

wheel axle

Circlip must be at

least 3mm from end

of wheel shaft

4. Secure The Barbecue

Bolt the barbecue into the support panel using the

eight sets of M6 screws, washers and nuts. Ensure

the gas inlet is on the right side of the barbecue.

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Kleenmaid BBQ4BF Owner's manual

Brand: Kleenmaid

Model: BBQ4BF

Category: Barbecues & grills

Type: Owner's manual

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