ESAB R-522-CF-580 Inert Gas Regulator User manual

Brand: ESAB

Model: R-522-CF-580 Inert Gas Regulator

Type: User manual

ESAB R-522-CF-580 Inert Gas Regulator is designed to control the flow of inert gases, such as argon or carbon dioxide, used in welding and cutting applications. It features a CGA-580 inlet connection, a 5/32 tube outlet connection, and two 2-inch diameter gauges that display cylinder pressure and delivery flow. The regulator has a flow range of 10 to 40 cfh (5-19 L/min) for argon and is equipped with a porous metal inlet filter to prevent contaminants from entering the gas stream.

OPERATING INSTRUCTIONS for

F-15-494

February, 1999

R-522-CF-580

INERT GAS REGULATOR

PART NO. 22492

The INSTRUCTIONS contained on this sheet are intended specifically for operators who know the general principles of operation

and safe practices to be followed in operating this type of equipment. If you are not sure that you understand these principles

fully, we urge you to read our booklet "Precautions and Safe Practices for Arc Welding, Cutting and Gouging", Form 52-529, in

addition to these instructions. Do NOT permit untrained persons to install, operate, or maintain this equipment. Do NOT attempt

to install or operate this equipment until you have read and fully understand these instructions. If you do not fully understand

these instructions, contact your supplier for further information.

The regulator covered by these Instructions is listed by Underwriter's Laboratories only when using parts manufactured by ESAB

Welding & Cutting Products to the specifications on file with Underwriter's Laboratories, Inc., and when used in the gas service

for which it is designed and listed. The use of other parts voids the manufacturer's warranty.

SPECIFICATIONS

TO CONNECT

1. Open the cylinder valve slightly for an instant, and

then close it. This is known as "cracking" the valve.

This blows away any dirt or dust which may have

accumulated in the valve outlet. Be sure to keep

you face away from the valve outlet to protect your

eyes.

2. Make sure the regulator flow-adjusting screw is re-

leased by turning it to the left (counterclockwise)

until it turns freely.

3. Attach the regulator to the cylinder valve, and

tighten the union nut securely with a wrench.

4. Open the cylinder valve slowly a fraction of a turn.

When the cylinder pressure gauge pointer stops

moving, open the valve fully. Never stand directly

in front of or behind the regulator when opening

the cylinder valve. Always stand to one side.

5. Attach the torch hose to the regulator outlet.

TO TEST FOR LEAKAGE

1. Close the torch switch or shutoff valve.

2. Turn the flow-adjusting screw to the right (clock-

wise) until about normal working flow is obtained,

as shown on the delivery flow-gauge.

3. Using Leak Test Solution such as P/N 998771 (8

oz. container), test the following for leakage; ar-

gon cylinder valve stem, regulator inlet connection,

and hose connections at the regulator outlet and

torch.

** Gauge calibrated in cfh with flow through metering spud

installed in outlet connection.

INERT GAS OR CARBON DIOXIDE can cause suf-

focation in confined spaces.

l Always work in well ventilated area.

l Prevent leaks.

l Do not change CGA inlet connection from number

stamped on regulator body.

l Follow operating instructions on this sheet.

l This regulator must be installed, operated and main-

tained only by trained servicemen.

l For complete safety information on welding and cut-

ting equipment, read form 2035 (oxy-fuel gas) and

52-529 (arc welding). For safety information on

gases, see your supplier.

Gas Service ...................................... Cylinder Argon/CO

Inlet Connection ............................................... CGA-580

Outlet Connection ................................ 5/32 Tube Conn.

Flow Range (Argon) ................. 10 to 40 cfh (5-19 L/min)

Gauges (2-in. diam.):

Cylinder Pressure ................. 4000 psig (27600 kPa)

Delivery Flow** ................... 10 to 40 cfh (5-19 L/min)

Overall Length ........................................... 3-in. (76 mm)

Body Diameter .................................... 1-1/2-in. (38 mm)

Weight ......................................................... 2 lbs. (.9 kg)

Be sure this information reaches the operator.

You can get extra copies through your supplier.

TO ADJUST FLOW

Open the torch switch or shutoff valve whenever you

adjust the torch argon flow to obtain a true reading on

the delivery flow gauge.

To increase the gas flow, turn the flow-adjusting screw

to the right (clockwise). To decrease delivery flow, turn

the flow-adjusting screw to the left (counterclockwise).

NOTE: When using the R-522-CF-580 with a torch

equipped with an argon shutoff valve, the valve

should be used only to turn on or shut off the

flow of argon through the torch. When weld-

ing or when adjusting argon flows at the regu-

lator, the argon shutoff valve should be wide

open.

IMPORTANT: Before starting operations, test all con-

nections with a Leak Test Solution such

as P/N 998771 (8oz. container). Cor-

rect any leaks before starting work.

Testing should be performed after torch

or other gas-using device has been

properly connected with valve(s) down-

stream of regulator closed, and with

maximum delivery pressure (see table)

in the delivery line.

TO STOP FLOW

If work is to be stopped for a half-hour or more, or the

regulator is to be removed from the cylinder, shut down

the regulator as follows:

1. Close the cylinder valve.

2. Release gas from the regulator by opening all

valves downstream.

3. Allow flow gauge to read zero, then turn the flow-

adjusting screw counterclockwise until it turns

freely.

NOTE: If regulator is to be out of use for more than a

day, turn in the flow-adjusting screw enough

to move the valve stem off the seat. When the

regulator is returned to service, be sure to back

out the flow-adjusting screw completely before

admitting cylinder pressure to the regulator.

INLET FILTER MAINTENANCE

Each regulator is equipped with a porous metal inlet

filter, P/N 998311, screwed into the regulator inlet nipple.

No regulator should be connected to a cylinder or sta-

tion valve unless it contains this filter.

REPAIR SERVICE

Regulators in need of repair should be returned to your

distributor or to ESAB Remanufacturing Center, 411

S. Ebenezer Road, Florence SC 29501.

If you have your own properly equipped and staffed

repair facility, repair parts information for this regulator

(Form F-15-301) is available on request.

NOTE: Safety release device equipped on this regu-

lator is designed for regulator protection; not

for hose or equipment downstream. If gas es-

capes through the vent holes of the cap, im-

mediately close cylinder valve, and then re-

move regulator from service for repair.

F-15-494 2/99 5M Printed in U.S.A.

ESAB R-522-CF-580 Inert Gas Regulator User manual

ESAB R-522-CF-580 Inert Gas Regulator User manual

ESAB R-522-CF-580 Inert Gas Regulator User manual

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