Wacker Neuson CT48AVP User manual

www.wackergroup.com

Trowel

CT 48AVT

CT 48AVT CE

CT 48AVP

CT 48AVP CE

OPERATOR’S MANUAL

0154559en 004

0403

0154559EN

CT 48 AVT/AVP Table of Contents

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1. Foreword 3

2. Safety Information 4

2.1 Laws Pertaining to Spark Arrestors ...................................................... 4

2.2 Operating Safety .................................................................................. 5

2.3 Operator Safety while using Internal Combustion Engines .................. 6

2.4 Service Safety ...................................................................................... 7

2.5 Label Locations .................................................................................... 8

2.6 Safety and Information Labels .............................................................. 9

3. Technical Data 13

3.1 Dimensions and Weight ..................................................................... 13

3.2 Engine ................................................................................................ 14

3.3 Trowel ................................................................................................. 15

3.4 Sound and Vibration Data .................................................................. 16

4. Operation 17

4.1 Application .......................................................................................... 17

4.2 New Machine Set-up .......................................................................... 17

4.3 Recommended Fuel ........................................................................... 17

4.4 Installing Blades ................................................................................. 18

4.5 Installing and Adjusting Handles ........................................................ 19

4.6 Controls .............................................................................................. 20

4.7 Run/Stop Switch ................................................................................. 21

4.8 Before Starting ................................................................................... 21

4.9 To Start ............................................................................................... 22

4.10 To Stop ............................................................................................... 23

4.11 Operation ............................................................................................ 24

4.12 Pitch Adjustment ................................................................................ 26

Table of Contents CT 48 AVT/AVP

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5. Maintenance 27

5.1 Periodic Maintenance Schedule ..........................................................27

5.2 Engine Oil ............................................................................................28

5.3 Air Cleaner ..........................................................................................29

5.4 Spark Plug ...........................................................................................30

5.5 Cleaning Sediment Cup ......................................................................31

5.6 Adjusting Idle Speed ...........................................................................32

5.7 Carburetor Adjustment ........................................................................33

5.8 Belt Replacement ................................................................................34

5.9 Trowel Lubrication ...............................................................................35

5.10 Optional Weights .................................................................................36

5.11 Lifting ...................................................................................................37

5.12 Storage ................................................................................................38

5.13 Troubleshooting ...................................................................................39

Foreword

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CALIFORNIA

Proposition 65 Warning:

Engine exhaust, some of its constituents, and certain vehicle

components contain or emit chemicals known to the State of California

to cause cancer and birth defects or other reproductive harm.

1. Foreword

This manual provides information and procedures to safely operate

and maintain this Wacker model. For your own safety and protection

from injury, carefully read, understand and observe the safety

instructions described in this manual.

Keep this manual or a copy of it with the machine. If you lose this

manual or need an additional copy, please contact Wacker

Corporation. This machine is built with user safety in mind; however,

it can present hazards if improperly operated and serviced. Follow

operating instructions carefully! If you have questions about operating

or servicing this equipment, please contact Wacker Corporation.

The information contained in this manual was based on machines in

production at the time of publication. Wacker Corporation reserves the

right to change any portion of this information without notice.

All rights, especially copying and distribution rights are reserved.

No part of this publication may be reproduced in any form or by any

means, electronic or mechanical, including photocopying, without

express written permission from Wacker Corporation.

Any type of reproduction or distribution not authorized by Wacker

Corporation represents an infringement of valid copyrights and will be

prosecuted. We expressly reserve the right to make technical

modifications, even without due notice, which aim at improving our

machines or their safety standards.

WARNING

Safety Information CT 36/48 AVT/AVP

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2. Safety Information

This manual contains DANGER, WARNING, CAUTION, and NOTE

callouts which must be followed to reduce the possibility of personal

injury, damage to the equipment, or improper service.

This is the safety alert symbol. It is used to alert you to potential

personal injury hazards. Obey all safety messages that follow this

symbol to avoid possible injury or death.

DANGER indicates an imminently hazardous situation which, if not

avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation which, if not

avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation which, if not

avoided, may result in minor or moderate injury.

CAUTION: Used without the safety alert symbol, CAUTION indicates

a potentially hazardous situation which, if not avoided, may result in

property damage.

Note:

Contains additional information important to a procedure.

2.1 Laws Pertaining to Spark Arrestors

Notice: State Health Safety Codes and Public Resources Codes

specify that in certain locations spark arresters be used on internal

combustion engines that use hydrocarbon fuels. A spark arrester is a

device designed to prevent accidental discharge of sparks or flames

from the engine exhaust. Spark arresters are qualified and rated by

the United States Forest Service for this purpose.

In order to comply with local laws regarding spark arresters, consult

the engine distributor or the local Health and Safety Administrator.

DANGER

WARNING

CAUTION

CT 36/48 AVT/AVP Safety Information

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2.2 Operating Safety

Familiarity and proper training are required for the safe operation of

equipment! Equipment operated improperly or by untrained personnel

can be dangerous! Read the operating instructions contained in both

this manual and the engine manual and familiarize yourself with the

location and proper use of all controls. Inexperienced operators should

receive instruction from someone familiar with the equipment before

being allowed to operate the machine.

2.2.1 NEVER allow anyone to operate this equipment without proper

training. People operating this equipment must be familiar with the

risks and hazards associated with it.

2.2.2 NEVER touch the engine or muffler while the engine is on or

immediately after it has been turned off. These areas get hot and may

cause burns.

2.2.3 NEVER use accessories or attachments that are not recommended by

Wacker. Damage to equipment and injury to the user may result.

2.2.4 NEVER leave machine running unattended.

2.2.5 NEVER operate the machine with the belt guard missing. Exposed

drive belt and pulleys create potentially dangerous hazards that can

cause serious injuries.

2.2.6 NEVER operate this machine in applications for which it is not

intended.

2.2.7 NEVER use the trowel around pop-ups in the concrete that are lower

than the lowest ring on the ring guard.

2.2.8 ALWAYS wear protective clothing appropriate to the job site when

operating equipment.

2.2.9 ALWAYS remain aware of moving parts and keep hands, feet, and

loose clothing away from moving parts of equipment.

2.2.10 ALWAYS read, understand, and follow procedures in Operator's

Manual before attempting to operate equipment.

2.2.11 ALWAYS store equipment properly when it is not being used.

Equipment should be stored in a clean, dry location out of the reach of

children.

2.2.12 ALWAYS close fuel valve on engines equipped with one when

machine is not being operated.

2.2.13 ALWAYS operate machine with all safety devices and guards in place

and in working order. DO NOT modify or defeat safety devices. DO

NOT operate machine if any safety devices or guards are missing or

inoperative.

2.2.14 ALWAYS be sure operator is familiar with proper safety precautions

and operation techniques before using machine.

WARNING

Safety Information CT 36/48 AVT/AVP

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2.3 Operator Safety while using Internal Combustion Engines

Internal combustion engines present special hazards during operation

and fueling! Read and follow warning instructions in engine owner's

manual and safety guidelines below. Failure to follow warnings and

safety guidelines could result in severe injury or death.

2.3.1 DO NOT run machine indoors or in an enclosed area such as a deep

trench unless adequate ventilation, through such items as exhaust

fans or hoses, is provided. Exhaust gas from the engine contains

poisonous carbon monoxide gas; exposure to carbon monoxide can

cause loss of consciousness and may lead to death.

2.3.2 DO NOT smoke while operating machine.

2.3.3 DO NOT smoke when refueling engine.

2.3.4 DO NOT refuel hot or running engine.

2.3.5 DO NOT refuel engine near open flame.

2.3.6 DO NOT spill fuel when refueling engine.

2.3.7 DO NOT run engine near open flames.

2.3.8 ALWAYS refill fuel tank in well-ventilated area.

2.3.9 ALWAYS replace fuel tank cap after refueling.

DANGER

CT 36/48 AVT/AVP Safety Information

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2.4 Service Safety

Poorly maintained equipment can become a safety hazard! In order

for the equipment to operate safely and properly over a long period of

time, periodic maintenance and occasional repairs are necessary.

2.4.1 DO NOT attempt to clean or service machine while it is running.

Rotating parts can cause severe injury.

2.4.2 DO NOT crank a flooded engine with the spark plug removed on

gasoline-powered engines. Fuel trapped in the cylinder will squirt out

the spark plug opening.

2.4.3 DO NOT test for spark on gasoline-powered engines, if engine is

flooded or the smell of gasoline is present. A stray spark could ignite

fumes.

2.4.4 DO NOT use gasoline or other types of fuels or flammable solvents to

clean parts, especially in enclosed areas. Fumes from fuels and

solvents can become explosive.

2.4.5 DO NOT remove blades while the machine is hanging overhead.

2.4.6 ALWAYS support the machine securely before changing blades.

2.4.7 ALWAYS keep area around muffler free of debris such as leaves,

paper, cartons, etc. A hot muffler could ignite them, starting a fire.

2.4.8 ALWAYS replace worn or damaged components with spare parts

designed and recommended by Wacker.

2.4.9 ALWAYS disconnect spark plug on machines equipped with gasoline

engines, before servicing, to avoid accidental start-up.

2.4.10 ALWAYS keep machine clean and labels legible. Replace all missing

and hard-to-read labels. Labels provide important operating

instructions and warn of dangers and hazards.

2.4.11 ALWAYS handle blades carefully. The blades can develop sharp

edges which can cause serious cuts.

WARNING

Safety Information CT 36/48 AVT/AVP

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2.5 Label Locations

111609

RUN

STOP

1

2

3

4

5 6 7

2

3

8

1

4

1

2

3

4

5 6 7

1

2

3

CT 36/48 AVT/AVP Safety Information

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2.6 Safety and Information Labels

Wacker machines use international pictorial labels where needed.

These labels are described below:

Label Meaning

DANGER!

Engines emit carbon monoxide; operate only

in well ventilated area. Read the operator's

manual.

No sparks, flames or burning objects near

machine. Shut off engine before refueling.

WARNING!

Hot surface.

WARNING!

Hand injury if caught in moving belt.

Always replace belt guard.

WARNING!

To prevent hearing loss, wear hearing protec-

tion when operating this machine.

WARNING!

Cutting hazard. Always replace blade guard!

WARNING!

Remove pan from trowel before lifting machine

overhead. Pans can fall and cause death or

serious injury if a person is hit. (Located on top

side of float pan.)

1 1 8 6 8 8

R e m o v e p a n f r o m t r o w e l b e f o r e l i f t i n g m a c h i n e

o v e r h e a d .

P a n s c a n f a l l a n d c a u s e d e a t h o r s e r i o u s i n j u r y i f

a p e r s o n i s h i t .

G l e i t s c h e i b e v o m B e t o n g l ä t t e r e n t f e r n e n b e v o r

d a s G e r ä t u b e r K o p f h ö h e g e h o b e n w i r d .

G l e i t s c h e i b e k a n n f a l l e n u n d s c h w e r e V e r l e t z u n g

o d e r T o d v e r u r s a c h e n w e n n P e r s o n a l g e t r o f f e n w i r d .

Q u i t e e l d i s c o d e f l o t a c i ó n a n t e s d e l e v a n t a r l a

m á q u i n a a l i s a d o r a d e h o r m i g ó n .

L o s d i s c o s p o d r í a n c a e r y m a t a r o l a s t i m a r

s e r i a m e n t e a u n a p e r s o n a q u e s e e n c u e n t r e c e r c a .

A v a n t d e l e v e r l  a p p a r e i l a u - d e s s u s d e v o t r e t ê t e ,

ô t e r l e d i s q u e d e t a l o c h a g e d e l a t r u e l l e .

L e d i s q u e d e t a l o c h a g e p e u t t o m b e r e t e n t r a î n e r

d e g r a v e s b l e s s u r e s o u m ê m e l a m o r t .

Safety Information CT 36/48 AVT/AVP

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Open fuel flow valve.

Open choke.

Push or turn engine switch to ON position.

Place run/stop switch in “ON” position.

Engage operator present lever.

Pull rewind starter.

Label Meaning

1

2

3

4

5 6 7

2

3

8

1

4

1

2

3

4

5 6 7

1

2

3

CT 36/48 AVT/AVP Safety Information

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Close fuel flow valve.

Close choke.

Push or turn engine switch to OFF position.

Place run/stop switch in “STOP” position.

Release operator present lever.

Place throttle in the IDLE position.

Variable speed throttle

CAUTION!

Read and understand the supplied operator's

manual before operating this machine. Failure

to do so increases the risk of injury to yourself

or others.

Label Meaning

Safety Information CT 36/48 AVT/AVP

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CAUTION!

Lifting point

Pro-Shift®

blade pitch (angle) adjustment:

Pull handle towards the operator to increase

the pitch.

Push handle away from the operator to

decrease the pitch.

A nameplate listing the Model Number, Item

Number, Revision, and Serial Number is

attached to each unit. Please record the infor-

mation found on this plate so it will be available

should the nameplate become lost or dam-

aged. When ordering parts or requesting ser-

vice information, you will always be asked to

specify the model, item number, revision num-

ber, and serial number of the unit.

This machine may be covered by one or more

patents.

Label Meaning

111609

®

Pro-Shift

CT 48 AVT/AVP Technical Data

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3. Technical Data

3.1 Dimensions and Weight

Model Item No.

LxWxH

mm

(in.)

Without

Weight Kit

kg (lbs.)

With

Weight Kit

kg (lbs.)

CT 48AVT 0009217 2108x1220x1156

(83 x 48 x 45.5)

118 (260) 146 (323)

CT 48AVT 0009218 2108x1220x1156

(83 x 48 x 45.5)

121 (266) 149 (329)

CT 48AVP 0009219 2235x1220x1067

(88 x 48 x 42)

121 (266) 148 (326)

CT 48AVP 0009220 2235x1220x1067

(88 x 48 x 42)

122 (269) 151 (332)

Technical Data CT 48 AVT/AVP

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3.2 Engine

Item No.

CT 48 AVT / AVP

0009217, 0009218 0009219, 0009220

Engine

Engine Make Honda

Engine Model GX 340 K1 QA2

Rated Power

kW (Hp)

8.2 (11.0)

Spark Plug NGK BPR 6ES

Electrode Gap

mm (in.)

0.7 – 0.8 (0.028 – 0.031)

Engine Speed - full load

rpm

3800 ± 100

Engine Speed - idle

rpm

1450 ± 100

Clutch engagement

rpm

1800 – 1900

Valve Clearance (cold)

intake:

exhaust:

mm (in.)

0.15 (0.006)

0.20 (0.008)

Air Cleaner

type

Dual element

Engine Lubrication

oil grade

SAE 10W30 SG or SF

Engine Oil Capacity

ml (oz.)

1100 (37)

Fuel

type

Regular unleaded gasoline

Fuel Tank Capacity

l (qts.)

6.8 (7.2)

CT 48 AVT/AVP Technical Data

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3.3 Trowel

*Trowel blades must NOT be interchanged, i.e., do NOT put larger diameter blades on a smaller diam-

eter trowel.

Item No.

CT 48 AVT / AVP

0009217, 0009218 0009219, 0009220

Trowel

Trowel Diameter*

mm (in.)

1220 (48)

Number of Blades 4

Gear Box Lubrication

type/

ml (oz.)

Mobil SHC634

Approx. 1330 (45)

Speed Range

rpm

20 – 170

Pitch Range

degrees

0 – 15

Technical Data CT 48 AVT/AVP

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3.4 Sound and Vibration Data

The required sound specification, Paragraph 1.7.4.f of 89/392/EEC

Machinery Directive, is:

• the sound pressure level at operator’s location (L

pA

) : 104.5 dB(A)

• the guaranteed sound power level (L

WA

) = 124.0 dB(A)

These sound values were determined according to ISO 3744 for the

sound power level (L

WA

) and ISO 6081 for the sound pressure level

(L

pA

) at the operator’s location.

• The weighted effective acceleration value, determined according to

ISO 8662 Part 1, is: 3.71 m/s

2

for units with wing grip handle; 2.94 m/

s

2

for units with bicycle-style handle.

The sound and vibration specifications were obtained with the unit

operating on wet concrete at nominal engine speed.

CT 36/48 AVT/AVP Operation

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4. Operation

4.1 Application

This trowel is a modern, high production machine intended for floating

and finishing freshly poured concrete slabs. The machine's good

balance, adjustable handle, and easily reached controls add to

operator comfort and productivity. An automatic Run/Stop Switch, or a

combination of an automatic Run/Stop Switch and an Operator

Present Lever, provide added operator safety. Finishing rates will

depend on operator skill and job conditions.

DO NOT use this machine for any application other than troweling

concrete.

4.2 New Machine Set-up

Trowels are shipped from the factory with the handles and blades

removed. Follow instructions on

Installing Blades

and

Installing and

Adjusting Handles

when setting up new machines or when installing

new handles and blades.

Note:

Steering handles come in two styles: a bicycle style grip or a

wing grip. Assembly procedures are identical for both styles.

4.3 Recommended Fuel

The engine requires regular grade unleaded gasoline. Use only fresh,

clean gasoline. Gasoline containing water or dirt will damage fuel

system. Consult engine owner’s manual for complete fuel

specifications.

Operation CT 36/48 AVT/AVP

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4.4 Installing Blades

See Graphic: wc_gr001097

There are four types of blades available for the trowels. Float pans are

large "pizza pan" style blades, which hook on over finish or

combination blades and are available for the 30" and 36" machines

only. Float blades are available for all machines and clip on over finish

or combination blades. Both are used in the earliest stages of work,

and are not pitched.

Finish blades, which are supplied with the machine, are used in the

final stages of working, and are progressively pitched to burnish the

concrete.

Combination blades can be used throughout the concrete working

process. They are used in place of float blades or pans and finish

blades.

Note:

Trowel blades must NOT be interchanged, i.e., do NOT put

larger diameter blades on a smaller diameter trowel.

4.4.1 New machines are supplied with finish blades as standard equipment.

Finish blades are flat on both edges and can be installed in either

direction.

When installing combination blades, orient blades as shown (a). This

positions the raised edges of the blade correctly for the clockwise

rotation of the machine.

4.4.2 Secure blades to trowel arms with 1-1/2" screws (b). Dip threads of

screws in grease prior to installation. This will prevent concrete from

cementing the screws in place and will make removal of the blades

easier later on.

4.4.3 Plug the remaining threaded holes in the blade brace with plastic plugs

(c) to prevent them from filling with concrete.

Do not lift the trowel overhead with a float pan attached, as the pan

could fall off and strike personnel working in the vicinity.

WARNING

b

c

a

wc_gr0001097

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