Craftsman 580676642 Owner's manual

Brand: Craftsman

Model: 580676642

Category: High-pressure cleaners

Type: Owner's manual

This manual is also suitable for

580.676642

Operator'sManual

PRESSURE

3.75 GROSSHORSEPOWER

2,000 PSi

2.0 GPM

ModeJ Ho. 580.676642

PRESSUREWASHER

CUSTOMERHELPLIHE

HOURS:Non. - Frio8 aomoto 5 p.m. (CT)

WAReING

Beforeusing this product,

readthis manualand follow all

SafetyRules and Operating Instructions.

Sears Canada, Inc.

Visit ourCraftsmanwebsite:wwwosearsoca

Part No. 199586GS Draft - (11/01/2006)

AVERTiSSEMENT

Avant d'utiliser ce produit, veuillezlire le

manuelet suivre toutes les directives

relatives&la s6curit6et& I'utilisation.

• Safety

• Assembly

• Operation

• Maintenance

• Parts

• Fran_ais, p. 32

WARRANTY..................................... 2

SAFETYRULES................................. 2-5

FEATURES& CONTROLS........................... 6

ASSEMBLY.................................... 7-9

OPERATION................................. 10-13

SPECIFICATIONS................................ 14

MAINTENANCE............................... 15-20

STORAGE...................................... 21

TROUBLESHOOTING............................. 22

NOTES........................................ 23

REPLACEMENTPARTS......................... 24-29

EMISSIONCONTROLWARRANTY................ 30-31

FRAN_AIS................................... 32-56

HOWTOORDERPARTS.................. BACKCOVER

ONE-YEARFULLWARRAHTYOHCRAFTSMAHPRESSUREWASHER

If this pressure washerfails dueto a defectin material or workmanship within oneyear from the date of purchase, return it to

any Searsstore, other Craftsmanoutlet, or SearsParts & RepairCenterin the UnitedStates or Canadafor free repair (or

replacementif repair proves impossible).

All warranty coverageappliesfor only 90 days from date of purchase if this pressure washer is everusedfor commercial or

rental purposes.

This warranty gives you specific legal rights, and you may also haveother rights which vary from state to state.

Sears, Roebuck and Co., Hoffman Estates, IL 60179

Sears Canada Inc., Toronto, Ontario, Canada MSB 288

,_ Thisisthesafety alert symbol,it isused toalert youto potentialpersonalinjuryhazards.

Obeyall safetymessagesthatfollow thissymbol to avoid possibleinjuryor death.

Hazard Symbols and Meanings

_] Read this manualcarefully and becomefamiliar

with yourpressurewasher. Know itsapplications,

its limitations, and any hazardsinvolved.

Thesafety alert symbol (_) is usedwith a signal word

(DANGER,CAUTION,WARNING),a pictorial and/or a safety

messageto alert you to hazards.DANGERindicatesa hazard

which, if not avoided, will result in deathor serious injury.

WARNINGindicatesa hazardwhich, if not avoided, could

result in deathor serious injury. CAUTIONindicatesa hazard

which, if not avoided, might result in minor or moderate

injury. NOTICEindicatesa situation that could result in

equipment damage.Follow safety messagesto avoid or

reducethe risk of injury or death.

Operator'sManual ToxicFumes

Z 5-

SlipperySurface Fall

Fire

MovingParts

Explosion

FlyingObjects

ElectricalShock

FluidInjection

HotSurface

Kickback

WARHJHG

The engine exhaustfrom this productcontainschemicals

knowntothe State of Californiato causecancer,birth

defects, or otherreproductiveharm.

WARHJHG

Operatepressure washer ONLYoutdoors.

Keepexhaust gas from entering aconfined areathrough

windows, doors, ventilation intakesor other openings.

DO NOTstart or run pressure washer indoors or in an enclosed

area, evenif windows anddoors areopen.

Use a respirator or maskwhenever there is a chancethat vapors

may be inhaled.

Readall instructions packedwith mask soyou are certain mask

will provide necessaryprotection against inhaling harmful

vapors.

WARNING

Operatepressure washer from a stable surface.

The cleaningarea should haveadequate slopes and drainageto

reducethe possibility of afall due to slippery surfaces.

Be extremelycareful if you must usethe pressure washer from

a ladder, scaffolding or any other similar location.

Firmly grasp spray gun with both hands when using high

pressure spray to avoid injury when gun kicks back.

WARHING

WHENADDING OR DRAININGFUEL

Turn pressure washer OFFand let it cool at least 2 minutes

before removing fuel cap. Loosen cap slowly to relievepressure

in tank.

Fill or drain fuel tank outdoors.

DONOToverfill tank. Allow space for fuel expansion.

If fuel spills, wait until it evaporatesbefore starting engine.

Keepfuel awayfrom sparks, open flames, pilot lights, heat,and

other ignition sources.

DONOTlight a cigaretteor smoke.

JHENSTARTINGEQUIPMENT

. Ensurespark plug, muffler, fuel capand air cleanerare in place.

. DONOTcrank engine with spark plug removed.

WHENOPERATINGEQUIPMENT

. DONOTtip engineor equipment at anglewhich causes fuel to

spill.

. DONOTspray flammable liquids.

WHENTRANSPORTINGOR REPAIRINGEQUIPMENT

. Transport/repair with fuel tank EMPTYor with fuel shutoff valve

OFF.

. Disconnect spark plug wire.

WHENSTORINGFUELOR EQUIPMENTWiTH FUELIN TANK

Store awayfrom furnaces, stoves, water heaters, clothes dryers

or other appliancesthat have pilot light or other ignition source

becausethey can ignite fuel vapors.

WARHIHG

NEVERpull starter cord without first relieving spray gun

pressure.

When starting engine, pull cord slowly until resistanceis felt

andthen pull rapidly to avoid kickback.

After eachstarting attempt, where enginefails to run, always

point gun in safedirection andsqueezespray gun trigger to

release high pressure. Engagespray guntrigger lock.

Firmly grasp spray gun with both hands when using high

pressure spray to avoid injury when gun kicks back.

WARHIHG

DO NOTtouch hot parts and AVOIDhot exhaust gases.

Allow equipment to cool before touching.

Keepat least 5ft. (152 cm) clearanceon all sides of pressure

washer including overhead.

Codeof FederalRegulation (CFR)Title 36 Parks,Forests,and

Public Property require equipment powered by an internal

combustion engine to have aspark arrester, maintainedin

effective working order, complying to USDAForestservice

standard 5100-1C or later revision. Inthe State of California a

spark arrester is required under section 4442 of the California

Public resources code. Other statesmay havesimilar laws.

WARHIHG

DONOTallow CHILDRENto operate pressure washer.

NEVERrepairhigh pressure hose.Replaceit.

NEVERrepairleaking connections with sealant of any kind.

Replaceo-ring or seal.

NEVERconnect high pressure hoseto nozzleextension.

Keephigh pressure hose connectedto pump and spray gun

while system is pressurized.

ALWAYS point gun in safe direction and squeezespray gun

trigger, to releasehigh pressure, everytime you stop engine.

Engagetrigger lock when not in use.

NEVERaim spray gun at people, animals or plants.

DONOTsecure spray gun in open position.

DONOTleave spray gun unattendedwhile machine is running.

NEVERusea spraygun which does not havea trigger lock or

trigger guard in place andin working order.

Always becertain spray gun, nozzlesand accessories are

correctly attached.

WARHIHG

WHENADJUSTINGORMAKINGREPAIRSTO YOURPRESSURE

WASHER

o Disconnectthe spark plug wire from the spark plugand place

the wire where it cannot contact spark plug.

WHENTESTINGFORENGINESPARK

Useapproved spark plug tester.

DONOTcheck for sparkwith spark plug removed.

WARHIHG

NEVERoperate pressure washer without protective housing or

covers.

DO NOTwear looseclothing, jewelryor anything that may be

caught instarter or other rotating parts.

Tie up long hair and remove jewelry.

WARHIHG

Alwayswear safety goggles when using this equipment or in

vicinity of where equipment is in use.

Beforestarting the pressure washer, be sureyou are wearing

adequatesafety goggles.

NEVERsubstitute safety glasses for safetygoggles.

CAUTION

DO NOTsecure spray gun in open position.

DO NOTleavespray gun unattendedwhile machine is running.

NEVERusea spray gun which does not havea trigger lock or

trigger guard in place andin working order.

Always becertain spray gun, nozzlesand accessories are

correctly attached.

HOTICE

DONOTpoint spray gun at glass when in jet spray mode.

NEVERaim spray gun at plants.

If you havequestions about intended use, ask dealer or contact

Sears.

NEVERoperate units with broken or missing parts, or without

protective housing or covers.

DONOT by-pass any safety device on this machine.

DONOTtamper with governed speed.

DONOToperate pressurewasher above rated pressure.

DONOT modify pressure washer in any way.

Beforestarting pressure washer in cold weather, check all parts

of the equipmentto besure ice has not formed there.

NEVERmovemachine by pulling on high pressure hose. Use

handle provided on unit.

Checkfuel system for leaksor signs of deterioration, such as

chafed or spongy hose, loose or missing clamps, or damaged

tank or cap. Correct all defects before operating pressure

washer.

This equipment is designedto be usedwith Sears authorized

parts ONLY. If equipment is usedwith parts that DO NOT

comply with minimum specifications, userassumes all risks

andliabilities.

KNOWYOURPRESSUREWASHER

i[_-_ i Read the Operator'sManual and safety rulesbeforeoperatingyourpressurewasher.

.....................I Comparethe illustrations with your )ressurewasher to familiarizeyourself with the locations of various controls and

adjustments. Savethis manualfor future reference.

RecoilStarter _ , ',

Oil FillCap/Dipstick_

DetergentSiphoning

Tube/Filter

/ /

Air Filter

Throttle Control Lever

High Pressure Outlet

& Water Inlet

//' //

/' /'

/ /'

/ //

Air Filter-- Protects engine by filtering dust and debris out

of intake air.

Automatic Cool DownSystem -- Cycleswater through

pump when water reaches125°-155°F. Warm water will

dischargefrompumponto ground. Thissystemprevents

internalpumpdamage.

DetergentSiphoning Tube/Filter-- Useto siphon pressure

washer safe detergentsinto the low pressure stream.

FuelTank-- Filltank with regular unleadedfuel. Always

leaveroom for fuel expansion.

High Pressure Outlet -- Connectionfor high pressure hose.

Oil Fill Cap/Dipstick -- Checkand fill engine with oil here.

Seepage 17 for oil recommendationsand filling instructions.

Primer Bulb -- Preparesa cold engine for starting.

Pump-- Developshigh water pressure.

Primer Bulb

FuelTank

Pump equipped with

Automatic Cool Down System

Recoil Starter -- Usedfor starting the engine manually.

ThrottleControl Lever-- Setsengine in starting mode for

recoil starter and stops running engine.

Water Inlet -- Connectionfor garden hose.

Items Hot Shown:

AdjustableNozzle-- Adjust for high or low pressure;

narrow or fan spray.

HighPressureHose-- Connectone end to the spray gun

and other end to the high pressure outlet.

NozzleExtension-- Attachto spray gun to useadjustable

nozzle.

Spray Gun-- Controls the application of water onto cleaning

surface with trigger device. Includestrigger lock.

Your pressure washer requires some assembly and is ready

for useonly after it has been properly servicedwith the

recommendedoil and fuel.

If you haveany problemswith the assembly of your

pressurewasher, please call the pressurewasher helpline

at 1-800-222-3136.

IMPORTANT:Any attempt to run the engine before it has

been servicedwith the recommendedoil will result in an

engine failure.

Attach Handle

1. Placeplastic adapters in hinges on handleextension as

shown.

Unpack the Pressure Washer

1. Removeeverything from carton exceptpressure washer.

2. Opencarton completely bycutting eachcorner from top

to bottom.

3. Removepressure washer from carton.

CARTONCONTENTS

Checkall contents.If anyparts are missingor damaged,call

thepressurewasherhelplineat 1-800-222-3136.

* The main unit

* Handle

* Highpressure hose

* Spraygun

* Nozzleextension with adjustable nozzle

* Turbo nozzle

* Wheelkit

* Engineoil

* Parts bag (which includes items listed below)

Operator's manual

Safetygoggles

Becomefamiliar with eachpiecebefore assemblingthe

pressure washer. Comparecontents against the view on page

6. if any parts are missing or damaged,call the pressure

washer helpline at 1-800-222-3136.

ASSEMBLINGYOURPRESSUREWASHER

Your Craftsmanpressure washer was mostly assembledat

the factory. However,you wiil needto perform these tasks

beforeyou can operateyour pressure washer:

1. Attach handleto main unit.

2. Install wheel kit.

3. Add oil to engine crankcase.

4. Add fuel to fuel tank.

5. Connecthigh pressurehoseto spraygun and pump.

6. Connectwater supply to pump.

NOTE:Make sure lip on plastic adapters is facing up in

hinges.

2. Clamp handleextension onto pressure washer handle

and insert T-bolts into holes of clamp. Tighten by hand.

Install Wheel Kit

Thewheel kit is designedto greatly improve the portability of

your pressure washer.

NOTE:Wheelkit is not intended for over-the-road use.

installthewheelkit asfollows:

1. Placethebottom ofthe pressurewasherframe ona flat,

evensurface,such as blocksto easeassembly.

2. Spread axlebrackets apartand placeover front vibration

mounts on the pressure washer frame as shown.

Squeezeaxle brackets back to original shape.

Slide axlethrough holes in both axlebrackets,as shown.

5. With raised hub inward, slide wheels over axle on each

side of pressure washer frame.

6. Install retainingclips into grooves on axleto retain

wheels.

7. Removethe temporary blocks.

Add Engine Oil

1. Placepressure washer on a flat, levelsurface.

2. Cleanarea around oil fill and remove yellow oil fill

cap/dipstick.

NOTE:Seethe section "Oil" on page 17 to review oil

recommendations.Verify provided oil bottle is the correct

viscosity for current ambient temperature.

3. Using oil funnel (optional), slowly pour contents of

provided oil bottle into oil fill opening.

I NOTICE 1

DO NOTattempt to crank or start the engine before it has been

properly servicedwith the recommended oil. This may result in

an engine failure.

Replace oil fill cap/dipstick and fully tighten.

Add Fuel

Fuelmustmeettheserequirements:

• Clean,fresh, unleadedgasoline.

• A minimum of 87 octane/87 AKI (91 RON).Highaltitude

use,see"High AIItitude" on page9.

• Gasolinewith up to 10% ethanol (gasohol) or up to 15%

MTBE(methyl tertiary butyl ether) is acceptable.

I NOTICE 1

DO NOTuse unapprovedgasoline such as E85.

DO NOTmix oil in fuel.

DO NOTmodify engine to run on alternatefuels.

WARHING

WHENADDINGFUEL

TurnpressurewasherOFFandletit coolatleast2 minutes

beforeremovingfuelcap.Loosencapslowlyto relievepressure

intank.

Fillfueltankoutdoors.

DONOToverfilltank.Allowspaceforfuelexpansion.

If fuelspills,waituntilitevaporatesbeforestartingengine.

Keepfuelawayfrom sparks,openflames,pilotlights,heat,and

otherignitionsources.

DONOTlighta cigaretteorsmoke.

To protect the fuel system from gum formation, mix in a fuel

stabilizer when adding fuel. See Storage.All fuel is notthe

same. If you experiencestarting or performance problems

after using fuel, switch to a different fuel provider or change

brands. This engine is certified to operateon gasoline. The

emission control system for this engine is EM (Engine

Modifications).

1. Cleanareaaround fuel fill cap, removecap.

2. Slowly add regular unleadedfuel to fuel tank. Becareful

not to overfill. Allow about 1.5" (38 mm) of tank space

for fuel expansion.

Tank

3. Install fuel cap and let any spilled fuel evaporatebefore

starting engine.

CAUTION! Alcohol-blendedfuels (calledgasohol, ethanol or

methanol) canattract moisture, which leadsto separationand

formation of acids during storage.Acidic gas candamagethe

fuel system ofan engine while in storage.

To avoid engine performance issues,the fuel system should

betreated with a fuel preserver or emptied beforestorage of

30 days or longer. To protectthe fuel system from gum

formation, use Briggs & Stratton FRESHSTARTTM fuel

stabilizer plus, or FRESHSTARTTM continuous fuel preserver

(concentrated liquid cartridge). If fuel preserver is not used,

drain the fuel tank, start the engine and let it run until the fuel

linesand carburetor are empty. Usefresh fuel next season.

See"Storage" on page21 for additional information.

NEVERuseengine or carburetor cleaner products in the fuel

tank as permanent damagemay occur.

HighAltitude

At higher altitudes (over5,000 feet), 85 octane/85AKI

(89 RON)gasoline is recommended. High-altitude usemay

require a carburetor jet kit to improve performanceand

decreasefuel consumption. Seeany Searsor qualified dealer

for more information.

Connect Hose and Water Supplyto Pump

* Damageto equipmentwill resultfrom failureto followthis

instruction.

NOTE:Removeand discard the shipping caps from the

pump's high pressure outlet and water inlet beforeattaching

hoses.

1. Uncoil high pressure hoseand attach one end of hoseto

baseof spray gun. Tighten by hand.

WARHJHG

NEVERconnect high pressure hoseto nozzleextension.

Keephigh pressure hose connectedto pump and spray gun

while system is pressurized.

Always becertain spray gun, nozzlesand accessories are

correctly attached.

Attach other end of high pressure hoseto high pressure

outlet on pump. Tighten by hand.

Beforeconnecting garden hoseto water inlet, inspect

inlet screen.Cleanscreen if it contains debris or have it

replacedif damaged. Referto section "O-Ring

Maintenance"if inlet screenis damaged.DONOTrun

pressurewasher if inletscreen isdamaged.

Inspect inlet

screen. DO

NOTuseif

damaged;

cleanif dirty.

4. Run water through your garden hose for 30 secondsto

cleanout any debris.

IMPORTANT:DONOTsiphon standing water for the water

supply. UseONLYcold water (lessthan I O0°F).

5. Connectgarden hose (not to exceed50 feet in length) to

water inlet. Tighten by hand.

CAUTJOH

* ThereMUSTbeatleasttenfeetof unrestrictedgardenhose

betweenthepressurewasherinletandanydevice,suchasa

vacuumbreakeror checkvalve.

. Damageto equipmentresultingfromfailuretofollowthis

instructionwillvoidwarranty.

6. Turn ONwater and squeezetrigger on gun to purge

pump system of air and impurities.

A WARNING

Always wear safetygoggles when using this equipment or in

vicinity of where equipment is in use.

Beforestarting the pressure washer, be sureyou arewearing

adequatesafety goggles.

NEVERsubstitute safety glasses for safetygoggles.

ChecMist Before Starting Enoine

Reviewthe unit's assemblyto ensureyou haveperformed all

of the following:

1. Makesure handle is in placeand secure.

2. Checkthat oil hasbeenadded to proper levelin engine

crankcase.

3. Add proper fuel to fuel tank.

4. Checkfor properly tightenedhoseconnections (high

pressureand watersupply) andthere are no kinks, cuts,

or damageto high pressurehose.

5. Provideproper water supply (notto exceedIO0°F).

6. Be sureto read "Safety Rules"and "Operation" sections

before using pressure washer.

7. If starting unit after storage, see"Storage" section on

page21.

HOWTO USEYOURPRESSUREWASHER

If you haveany problems operatingyour pressure washer,

pleasecallthe pressure washer helpline at 1-800-222-3136.

Pressure Washer Location

ClearancesandAirMovement

I A WARNING 1

Keepatleast5ft. (152cm)clearanceonall sidesofpressure

washerincludingoverhead.

Placepressure washer outdoors in an areathat will not

accumulate deadlyexhaustgas. DONOTplace pressure

washer where exhaustgascould accumulate and enter inside

or be drawn into a potentially occupied building. Ensure

exhaustgas is kept awayfrom any windows, doors,

ventilation intakes or other openings that canallow exhaust

gasto collect in a confined area. Prevailingwinds and air

currents should be taken into considerationwhen positioning

_ressurewasher.

_, WARHIHG

OperatepressurewasherONLYoutdoors.

Keepexhaustgasfromenteringaconfinedareathrough

windows,doors,ventilationintakesor otheropenings.

DONOTstartor runpressurewasherindoorsor in anenclosed

area,evenifwindowsanddoorsareopen.

_ '7"_-- ExhaustPort

To Start Your Pressure Washer

To start your pressure washer for the first time, follow these

instructions step-by-step. This starting information also

applies wheneverif you havelet the pressure washer sit idle

for at least a day.

1. Placepressurewashernearan outsidewater source

capableof supplyingwater ata flow rategreaterthan

3.0gallons per minuteand no lessthan 20 PSiat pressure

washerend of gardenhose.DONOTsiphonsupply water.

2. Checkthat high pressurehoseistightly connectedto

spray gun and pump. See"AssemblingYour Pressure

Washer"for illustrations.

3. Makesure unit is in a level position.

4. Connectgarden hoseto water inlet on pressure washer

pump.

NOTICE

o Damageto equipmentwill resultfrom failureto followthis

instruction.

5. Turn ONwater, point gun in a safe direction and squeeze

trigger to purge pump system of air and impurities.

6. Attach nozzleextensionto spray gun. Tighten by hand.

7. Engagetrigger lock on spray gun trigger.

Trigger Lock

Move throttle leverto "Fast" position, shown here as a

rabbit.

Fast

Stop

Throttle

Leverin

STOP

position

Testart the enginefor theveryfirsttime:

9. Push primer bulb firmly 5 times, waiting 2 seconds

betweeneach push.

Tostartenginethereafter:

9. Press primer bulb firmly 3 times, waiting 2 seconds

betweeneach push. Fora warm engine, DONOTpress

primer bulb.

10. Whenstarting engine, position yourself as

recommendedand grasp starter grip handle and pull

slowly until you feelsome resistance.Thenpull rapidly

to start engine.

11. Return starter grip handleslowly. DONOTlet rope "snap

back"against starter.

A WARNING

NEVERpullstartercordwithoutfirstrelievingspraygunpressure.

Whenstartingengine,pullcordslowlyuntilresistanceisfelt

andthenpull rapidlytoavoidkickback.

Aftereachstartingattempt,whereenginefailsto run,always

pointgunin safedirectionandsqueezesprayguntriggerto

releasehighpressure.Engagesprayguntriggerlock.

Firmlygraspspraygunwith bothhandswhenusinghigh

pressurespraytoavoidinjurywhengunkicksback.

WARHIHG

DONOTallow CHILDRENto operate pressure washer.

Keephigh pressure hose connectedto pump and spray gun

while system is pressurized.

NEVERaim spray gun at people, animals or plants.

DONOTsecure spray gun in open position.

DONOTleave spray gun unattendedwhile machine is running.

NEVERusea spraygun which does not havea trigger lock or

trigger guard in place and in working order.

Always becertain spray gun, nozzlesand accessories are

correctly attached.

NOTE:Always keepthe throttle lever in the "Fast" position

when operatingthe pressure washer.

A WARNING

DONOTtouch hot parts and AVOID hot exhaust gases.

Allow equipmentto cool beforetouching.

Keepat least5 ft. (152 cm) clearanceon all sidesof pressure

washer including overhead.

Codeof FederalRegulation (CFR)Title 36 Parks, Forests,and

Public Property require equipment powered by an internal

combustion engine to havea spark arrester, maintained in

effectiveworking order, complying to USDAForestservice

standard 5100-1C or later revision. In the Stateof Californiaa

spark arrester is required under section 4442 ofthe California

Public resources code.Other states may havesimilar laws.

How to Stop Your Pressure Washer

1. Releasespray gun trigger and letengine idle for two

minutes.

2. Move throttle leveron engineto "Slow" position, then

"Stop" position.

Fast

Stop

Throttle

Leverin

STOP

position

3. ALWAYSpoint gun in a safe direction and squeezespray

gun trigger to releaseretainedhigh water pressure.

INIPORTANT:Spraygun traps high water pressure,even

when engine is stopped and water is disconnected.

,A WARNING

Keephigh pressure hose connectedto pump and spray gun

while system is pressurized.

ALWAYSpoint gun in safe direction and squeezespray gun

trigger, to releasehigh pressure, everytime you stop engine.

Engagetrigger lock when not in use.

Engage trigger lock on spray gun when not in use.

HowTo Use the Adjustable Hozzle

You should now know howto STARTand STOPyour

pressure washer.The information in this section will tell you

howto adjust the spray pattern and to apply pressure washer

specific detergents.

A WARNING

NEVERadjustspraypatternwhenspraying.

NEVERputhandsinfrontof nozzleto adjustspraypattern.

Slide nozzlebackwardto achievehigh pressure. Slide

nozzleforward whenyou wish to adjust spray to low

pressure mode.

Point nozzledown towards a firm surface, disengage

trigger lock, and press trigger to test pattern.

3. Twistingnozzleadjustsspraypatternfromafanpattern

toanarrowpattern.

UsageTips

• Formost effective cleaning,keepspray nozzlefrom 8 to

24 inches away from cleaning surface.

• Ifyou get spray nozzletoo close, especially using high

pressure mode,you may damagesurface being cleaned.

• DONOTget closerthan 6 inches whencleaning tires.

Using the Turbo Hozzle

Theturbo nozzlespins a 0° nozzlestream in a circular

pattern, providing an intense wide-spray pattern for scouring

large surfaceareasfast and efficient.

A turbo nozzlecan easily cut through heavyoil and grease

stains on concrete, brick and plastic and strip paint from

various surfaces. DONOTusethe turbo nozzleon delicate

materials,especiallywood. Always start the turbo nozzleat a

distance, gradually getting closer to the surface until you get

the cleaningforce you want. Always keepthe turbo nozzlein

a constant motion. NEVERdwell on a single spot. Passover

stubborn stains repeatedlyuntil they are gone usingeven

strokes.

I wAR.I.G

Always makesure the surfaceyou will cleanwill not be

damagedby the high pressure spray bytesting in a hidden area.

Toattachtheturbonozzletothe spraygun:

1. Engagetrigger lock on spray gun trigger.

2. Removenozzleextension from spray gun, if attached.

3. Attach turbo nozzleextensionto spray gun. Tightenby

hand.

4. Disengagetrigger lock on spray gun trigger.

5. Formost effectivecleaning, keepturbo nozzlefrom 8 to

24 inchesaway from cleaningsurface. If you get turbo

nozzletoo close, you may damagecleaning surface.

NOTE:Detergentcannot be applied with turbo nozzle.

Applying Detergent with Adjustable Nozzle

A CnUTlOe

UseONLYpressurewashersafedetergents/soaps.

To apply detergent, fellow thesesteps:

1. Reviewuseof adjustable nozzle.

2. Preparedetergent solution as required byjob.

3. Placefilter end of detergentsiphoning tube into

detergentcontainer.

NOTE:Makesure the filter is fully submerged in detergent

while applying detergent.

NOTICE

j Wheninsertingthefilterintoa detergentsolutionbottle,route

tubesoasto keepit frominadvertentlycontactinghotmuffler.

4. Slideadjustable nozzleforward to low pressure mode.

Detergentcannot be applied with nozzlein high pressure

position.

5. Makesure garden hose is connectedto water inlet.

Checkthat high pressure hose is connectedto spray gun

and pump. Turn on water.

NOTICE

Starting the engine without all the hosesconnected andwithout

the water turned ONwill damagethe pump.

Damageto equipment resulting from failure to follow this

instruction will void warranty.

6. Engagetrigger lock on spray gun and start engine

following instructions "How to Start Your Pressure

Washer".

7. Apply detergentto a dry surface, starting at lower

portion of area to be washedand work upward, using

long, even, overlapping strokes.

8. Allow detergentto "soakin"for 3-5 minutes before

washing and rinsing. Reapplyas neededto prevent

surfacefrom drying. DONOTallow detergentto dry on

(prevents streaking).

IMPORTANT:You must flush the detergent siphoning system

after each useby placing the filter into a bucket of clean

water,then run the pressure washer in low pressure for

1-2 minutes.

Pressure Washer Rinsing

FerRinsing:

1. Slide nozzlebackwardto high pressure, press trigger

and wait for detergentto clear.

NOTE:You canalso stop detergentflow by removing

detergent siphoning tube from container.

2. Keepspray gun a safe distancefrom areayou plan to

spray.

WARNING

Operatepressurewasherfrom astablesurface.

Beextremelycarefulif youmustusethepressurewasherfrom

a ladder,scaffoldingoranyothersimilarlocation.

Firmlygraspspraygunwith bothhandswhenusinghigh

pressuresprayto avoidinjurywhengunkicksback.

3. Apply a high pressure spray to a small area,then check

surfacefor damage.If no damageis found, it is okay to

continue cleaning.

4. Start at top of area to be rinsed, working down with

same overlappingstrokes asyou usedfor washing and

applying detergent.

Cleaning Detergent Siphoning Tube

If you usedthe detergentsiphoning tube, you must flush it

with cleanwater beforestopping the engine.

1. Placedetergent siphoning tube/filter ina bucketfull of

clean water.

2. Engagetrigger lock on spray gun.

3. Slideadjustable nozzleforward to low pressure position.

4. Flushfor 1-2 minutes.

5. Shut off engine following instructions "How to Stop

PressureWasher" and turn off water supply.

A WARNING

Keephigh pressure hose connectedto pump and spray gun

while system is pressurized.

ALWAYS point gun in safe direction and squeezespray gun

trigger, to releasehigh pressure, everytime you stop engine.

Engagetrigger lock when not in use.

6. ALWAYSpoint gun in a safe direction and squeezespray

gun trigger to releaseretained high water pressure.

iMPORTANT:Spraygun traps high water pressure,evenwhen

engineis stoppedand water is disconnected.

Automatic Cool Down System

(Thermal Relief)

If you run the engine on your pressure washer for

3-5 minutes without pressing the trigger on the spray gun,

circulating water in the pump can reachtemperatures above

125°F(51°C). Thesystem engagesto cool the pump by

dischargingthewarm water ontothe ground.

ENGINETECHNICALINFORMATION

This is a single cylinder, L-head,air cooled engine. It is a low

emissions engine.

Inthe Stateof California, ModelSeries90000 engines are

certified by the CaliforniaAir ResourcesBoardto meet

emissions standardsfor 125 hours. Suchcertification does

not grant the purchaser,owner or operator of this engine any

additional warranties with respectto the performance or

operational life of this engine.Theengine is warranted solely

according to the product and emissions warranties stated

elsewherein this manual.

Power Ratings

* The gross power rating for individual gasengine models is

labeledin accordancewith SAE(Societyof Automotive

Engineers)codeJ1940 (Small Engine Power & Torque

Rating Procedure),and rating performance hasbeen

obtained andcorrected in accordancewith SAEJ1995

(Revision2002-05). Actual gross engine power will be lower

and is affected by, among other things, ambient operating

conditions and engine-to-enginevariability. Givenboth the

wide array of products on which enginesare placedand the

variety of environmental issues applicableto operatingthe

equipment,the gasengine will not developthe rated gross

power when used in a given pieceof powerequipment

(actual"on-site"or net horsepower). This difference is due to

a variety of factors including, but not limited to, accessories

(air cleaner,exhaust, charging, cooling, carburetor, fuel

pump, etc.), application limitations, ambient operating

conditions (temperature, humidity, altitude), and engine-to-

engine variability. Dueto manufacturing and capacity

limitations, Briggs & Stratton may substitute an engine of

higher rated powerfor this Seriesengine.

PRODUCTSPECIFICATIONS

Pressure Washer Specifications

Pressure ................................. 2,000 PSI

Flow Rate ................................. 2.0 GPM

Detergent............................ Use asdirected

Water SupplyTemperature .......... Not to exceed IO0°F

Shipping Weight ............................. 48 Ibs.

Engine Specifications

Gross* Horsepower ................. 3.75 at 3600 rpm

Bore .......................... 2.562 in. (65.09 ram)

Stroke .......................... 1.75 in. (44.45 ram)

Displacement ..................... 9.02 in. (147.8 cc)

SparkPlug

Type: ............ Briggs & Stratton 802592 or 5095D

SetGapTo: ................... O.030inch(0.76mm)

Armature Air Gap: ........ 0.006-0.010 in. (0.15-0.25mm)

Valveclearancewith valvesprings installed and piston 1/4 in.

(6 mm) past top dead center (check whenengine is cold).

Intake ................. 0.005-0.007 in. (0.13-0.18 ram)

Exhaust ............... 0.007-0.009 in. (0.18-0.23 mm)

FuelCapacity .................. 1.0 Quarts (0.95 Liters)

Oil Capacity .................... 20 Ounces(0.6 Liters)

NOTE:Forpractical operation, the horsepower loading should

not exceed85% of ratedhorsepower. Engine power will

decrease3-1/2% for each 1,000feet (300 meters) abovesea

leveland 1% for each 10° F (5.6° C)above 77° F (25° C).It

will operatesatisfactorily at an angle up to 15°.

OWNER'SRESPONSIBILITIES

Followthe hourly or calendarintervals,whichever occurs first.

More frequent service is required when operating inadverse conditions noted below.

MAINTENANCESCHEDULE

MAINTENANCETASK

PRESSUREWASHER

ChecWcleanwater inlet screen

Cheek high pressure bose

Check detergent hose

Check spray gun and assembly for leaks

Purge pump of air and contaminants

Prepare pump for storage below 32°F

ENGINE

Before

Each Use

OPERATINGiNTERVALS

Every25

Hours or

Yearly

Every50

Hours or

Yearly

I very 100

Hours or

Yearly

See Storage on page 21.

100-300

Hours

SERVICEDATES

FILL IN DATESASYOU COMPLETE

REGULARSERVICE

Check oil level

Clean debris

Change engine oil

Service air cleaner

Service spark plug

Service spark attester

Clean cooling system

Clean combustion chamber

Preparefor storage

If unit is to remain idle for longer than 30 days.

Cleanif clogged. Replaceif perforated or torn.

2 Change oil after the first (5) operating hours and every 50 hours or yearly thereafter. Changesooner when operating under dirty or dusty conditions.

3 Replacemore often under dirty or dusty conditions.

GENERALRECOMMENDATIONS

Regular maintenancewill improve the performanceand

extendthe life of the pressure washer.Seeany qualified

Searsdealerfor service.

Thepressurewasher warranty doesnot cover items that have

beensubjectedto operatorabuseor negligence.To receive

full valuefrom the warranty, the operator must maintain

pressure washeras instructed in this manualincluding proper

storage asdetailedin "Storage" on page21.

Someadjustments will needto be madeperiodically to

properly maintain your pressure washer.

All service and adjustments should be madeat least once

eachseason.Follow the requirementsin the "Maintenance

Schedule" chartabove.

NOTE:Oncea year you should clean or replacethe spark

plug and replacethe air filter. A new spark plug and clean air

filter assure proper fuel-air mixture and helpyour engine run

better and last longer.

EMiSSiONCONTROL

Maintenance, replacementor repair of the emission control

devicesand systems may be performed by any non-road

engine repair establishment or individual.

Before Each Use

1. Checkengine oil level.

2. Cleandebris.

3. Checkwater inlet screenfor damage.

4. Checkin-line filter for damage.

5. Checkhigh pressure hosefor leaks.

6. Checkdetergent siphoning tube/filter for damage.

7. Checkgun and nozzleextensionassembly for leaks.

8. Rinseout garden hoseto flush out debris.

PRESSUREWASHERMAINTENANCE

Clean Debris

Daily or beforeuse, clean accumulated debrisfrom pressure

washer. Keeplinkage, spring and controls clean. Keeparea

around and behind muffler free from anycombustible debris.

Inspect cooling air slots and openings on the pressure

washer. Theseopenings must be kept cleanand

unobstructed.

Pressurewasher parts should be kept clean to reducethe

risk of overheatingand ignition of accumulated debris.

• Useadamp cloth to wipe exterior surfaces clean.

• Useasoft bristle brush to loosen caked on dirt, oil, etc.

DONOTinsertanyobjectsthroughcoolingslots.

* Usea vacuumcleanerto pick up loosedirt anddebris.

Check and Clean Inlet Screen

Examinethe screen on the pump's water inlet. Cleanif it is

clogged or replaceif it is torn.

Check High Pressure Hose

High pressure hoses can developleaksfrom wear, kinking,

or abuse, inspect hose beforeeach use.Checkfor cuts,

leaks,abrasions, bulging of cover, or damageor movement

of couplings. If any of these conditions exist, replacehose

immediately.

I A WARNING

NEVERrepair high pressure hose. Replaceit.

Replacement hose rating MUSTexceedmaximum pressure

rating of unit.

Check Detergent Siphoning Tube

Examinethe filter on the detergenttube and cleanif clogged.

Thetube should fit tightly on the barbedfitting. Examinethe

tube for leaks or tears. Replacethe filter or tube if either is

damaged.

Check Gunand Hozzle Extension

Examinehoseconnection to gun and make sure it is secure.

Testtrigger by pressing it and making sure it springs back

into placewhen you releaseit. Engagesafety latch andtest

trigger. You should not be able to press trigger. Replacegun

immediately if it fails any of these tests.

Check In-Line Filter

Referto the illustration and service the in-line filter if it

becomesclogged, as follows:

in-line Filter

Nozzleextension

1. Detachnozzleextensionfrom gun and removeo-ring and

screenfrom nozzleextension. Flushscreen, gun, and

nozzleextensionwith cleanwater to clear debris.

2. Placein-line filter screen into threaded end of nozzle

extension. Direction does not matter. Push screen in with

eraserend of pencil until it restsfiat at bottom of

opening.Take carenot to bend screen.

3. Placeo-ring into recess. Push o-ring snugly against in-

line filter screen.

4. Assemblenozzleextensionto spray gun, as described

earlier in manual.

Hozzle Maintenance

A pulsing sensationfelt while squeezingthe spray gun

trigger may be caused by excessivepump pressure. The

principal cause of excessivepump pressure is a orifice

clogged or restricted with foreign materials, such asdirt, etc.

Tocorrect the problem, immediately cleanthe orifice

following these instructions:

1. Shut off engine and turn off water supply.

2. ALWAYSpoint gun in a safe direction and squeezespray

gun trigger to releaseretainedhigh water pressure.

WARHIHG

Keephigh pressure hose connectedto pump and spray gun

while system is pressurized.

ALWAYS point gun in safe direction and squeezespray gun

trigger, to releasehigh pressure, everytime you stop engine.

Engagetrigger lock when not in use.

Removenozzleextensionfrom spray gun.

Twist nozzleclockwiseto stream position. Using a 2ram

(5/64) allen wrench, removeorifice from end of nozzle

extension.

Removein-line filter from other end of nozzleextension.

Usea small paperclip to freeany foreign material

clogging or restricting orifice.

Using a garden hose, remove additional debris by back

flushing water through nozzle extension. Back flush

between 30 to 60 seconds. Turn adjustable nozzle

extension to stream spray and move nozzle from low to

high while flushing.

8. Reinstallorificeandin-linefilterintonozzleextension.

DONOTovertightenorificewithallenwrench.

9. Reconnectnozzleextensiontospraygun.

10.Makesuregardenhoseisconnectedtowaterinlet.

Checkthathighpressurehoseisconnectedtospraygun

andpump.Turnonwater.

11.Engagetriggerlockonspraygunandstartengine

followinginstructions"HowtoStartYourPressure

Washer".

12.Testpressurewasherbyoperatingnozzleinhighand

lowpositions.

O-Ring Maintenance

Purchasean O-Ring/MaintenanceKit, item number 191922GS,

atyour localSearssevicecenter.It is not includedwith the

pressurewasher.This kit includes replacemento-rings, rubber

washerand water inletfilter. Referto the instruction sheet

providedin thekit to serviceyour unit's o-rings.

i A WARNING

NEVERrepairleakingconnectionswith sealantof anykind.

Replaceo-ringor seal.

Pump Oil Maintenance

This modeldoes not require any pump oil maintenance.The

pump is pre-iubricated and sealed, requiring no additional

lubrication for the life of the pump.

ENGINEMAINTENANCE

A WARNING

WHENADJUSTINGORMAKINGREPAIRSTOYOURPRESSURE

WASHER

* Disconnectthesparkplugwirefromthesparkplugandplace

thewirewhereit cannotcontactsparkplug.

WHENTESTINGFORENGINESPARK

Useapprovedsparkplugtester.

DONOTcheckfor sparkwith sparkplug removed.

Oil

OilRecommendations

NOTE:Usea high quality detergent oil classified "For Service

SF,SO,SH, SJ" or higher. DONOTusespecial additives.

1. Choosea viscosity according to the table below:

104 F_

-22

40 C

o 30

_ 0

-10

-20

-30

NOTE:Synthetic oil meetingILSACGF-2,APIcertification

mark and APIservice symbol with "SJ/CFENERGY

i CONSERVING"or higher, is an acceptableoil at all

temperatures. Useof synthetic oil does not alter requiredoil

changeintervals.

SAE38: 40°rand higher (5°C and higher) is good for all

purpose useabove40°F, usebelow 40°Fwill cause hard

starting.

10W-30:0 to IO0°F(-18 to 38°C) is better for varying

temperature conditions. This viscosity improves cold weather

starting, but may increase oil consumption above80°F

(27°C).

*Check oil levelfrequently at higher temperatures.

Synthetic 5W-38:-20 to 120°F(-30 to 40 °C) provides the

best protection at all temperatures aswell as improved

starting with less oil consumption.

5W-30: 40°rand below (5°C and below) is recommendedfor

winter useand works best in cold conditions.

CheckingOilLevel

Oil levelshould be checkedprior to each useor at least every

5 hours of operation. Keepoil levelmaintained.

1. Makesure pressure washer is on a level surface.

2. Removeoil dipstick and wipe dipstick with cleancloth.

Replaceand tighten dipstick. Removeand and check oil

level.

3. Verify oil is at "Full" mark on dipstick. Replaceand

tighten dipstick.

AddingEngineOil

1. Make sure pressure washer is on a level surface.

2. Checkoil levelas described in "Checking Oil Level".

3. If needed,slowly pour oil into oil fill openingto the

"Full" mark on dipstick. DONOToverfill.

J NOTICE

DONOToverfill.

If overtheFULLmarkon dipstick,drainoil to reduceoil levelto

FULLmarkon dipstick.

Replaceand tighten dipstick.

ChangingEngineOil

Changeengine oil after the first 5 hours and every 50 hours

thereafter. If you are usingyour pressure washer under

extremely dirty or dusty conditions, or in extremely hot

weather,change oil more often.

i A CA.TIO.

Usedmotoroil hasbeenshownto causeskincancerin certain

laboratoryanimals.

Thoroughlywashexposedareaswith soapandwater.

KEEPOUTOFREACHOFCHILDREN.DON'T

POLLUTE.CONSERVERESOURCES.RETURN

USEDOILTOCOLLECTIONCENTERS.

Changeoil while engine is still warm from running,as

follows:

1. Drain fueltank by running pressure washer until fuel

tank is empty.

2. Disconnectspark plug wire and keepit away from spark

plug.

3. Cleanarea around oil fill, remove oil fill cap/dipstick.

Wipe dipstick clean.

4. Tipyour pressure washer to drain oil from oil fill into a

suitable container making sure you tip your unit away

from spark plug. When crankcaseis empty, return

pressure washer to upright position.

5. Slowly pour recommended oil (about 20 oz.) into oil fill

opening. Pauseto permit oil to settle. Fillto "Full" mark

on dipstick.

6. Wipe dipstick cleaneachtime oil levelis checked. DO

NOToverfill.

7. Replaceand tighten dipstick.

8. Wipe up any remaining oil.

9. Reconnectspark plug wire to spark plug.

Service Air Cleaner

Your engine will not run properly and may be damagedif you

run it with a dirty air cleaner.

Servicethe air cleaneronceevery 25 hours of operation or

onceeachyear, whichever comesfirst. Servicemore often if

operating under dirty or dusty conditions. Replacementsare

availableat local Searsservice center.

your

Toservicetheair cleaner,follow thesesteps:

1. Removescrew.

j 2. Carefullyremove air cleanerassembly to prevent debrisfrom falling into carburetor.

3. Takeair cleanerassembly apart and cleanall parts.

Wash foam air cleanerin liquid detergent and water.

Squeezedry in a cleancloth.

4. SATURATEfoam air cleaner in engine oil and squeezein

a clean cloth to remove excessoil.

5. Reinstallcleanor newfoam air cleanerin body.

6. Install air cleanersecurely on carburetor with screw.

ServiceSparkPlug

Servicethe spark plug every 100 hours of operation or

yearly, whichever occurs first.

1. Cleanareaaround spark plug.

2. Removeand inspect spark plug.

3. Replacespark plug with recommended plug if electrodes

are worn or if insulator is cracked or chipped.

4. Checkelectrode gap with wire feelergauge and set gap

at 0.030 inches (0.76ram), if necessary.

5. Install spark plug,tighten securely.

Spark Arrester Service

Your engine is not factory-equipped with a spark arrester. In

some areas,it is illegal to operatean engine without a spark

arrester. Checklocal laws and regulations. A spark arrester is

availablefrom your nearest Searsservicecenter. If you need

to order a spark arrester, contactyour localSearsservice

center.

Thesparkarrestermustbeservicedevery50hourstokeepit

functioningasdesigned.

Iftheenginehasbeenrunning,themufflerwillbeveryhot.

Allowthemufflertocoolbeforeservicingsparkarrester.

A WARNING

DONOTtouchhotpartsandAVOIDhotexhaustgases.

Allowequipmentto coolbeforetouching.

Keepatleast5ft. (152cm)clearanceonall sidesofpressure

washerincludingoverhead.

Codeof FederalRegulation(CFR)Title36 Parks,Forests,and

PublicPropertyrequireequipmentpoweredbyaninternal

combustionengineto haveasparkarrester,maintainedin

effectiveworkingorder,complyingto USDAForestservice

standard5100-1Corlaterrevision.IntheStateofCaliforniaa

sparkarresteris requiredundersection4442oftheCalifornia

Publicresourcescode.Otherstatesmayhavesimilarlaws.

* Removespark arrester screen for cleaning and

inspection.

* Replaceif screen is damaged.

Air Cooling System

Overtime debris mayaccumulatein cylindercooling fins and

cannot be observedwithout partialenginedisassembly. For

this reason,we recommendyou havean authorizedSears

servicedealercleanthe coolingsystem per recommended

intervals(see"MaintenanceSchedule"on page16). Equally

important is to keeptop of enginefree from debris. See"Clean

Debris".

Keepareaswithin heavyline clearof debris.

_o0_oo_3_

CJeanCombustion Chamber

Werecommendyou havean authorizedSearsservicedealer

removecombustion depositsfrom the cylinder,cylinder head,

top of pistonand around valvesper recommendedintervals

(see"MaintenanceSchedule"on page 16).

AFTEREACHUSE

Water should not remain in the unit for long periods of time.

Sedimentsor minerals candeposit on pump parts and

"freeze"pump action. Follow these procedures after every

use:

1. Flushdetergent siphoning tube by placing the filter into a

pail of cleanwater while running pressure washer in low

pressure mode. Flushfor one to two minutes.

2. Shut off engine,turn off water supply, point gun in a

safe direction and squeezetrigger to relievetrapped

pressure,engagetrigger lock on spray gun and let

engine cool.

A WARNING

Keephigh pressure hose connectedto pump and spray gun

while system is pressurized.

ALWAYS point gun in safe direction and squeezespray gun

trigger, to releasehigh pressure, everytime you stop engine.

Engagetrigger lock when not in use.

3. Disconnecthose from spray gun and high pressure

outlet on pump. Drainwater from hose,gun, and nozzle

extension. Usea rag to wipe off the hose.

4. Empty pump of all pumped liquids by pulling recoil

handleabout six times. This should remove most liquid

in pump.

5. Store unit in a clean, dry area.

6. If storing for morethan 30 days,see "Long Term

Storage" on next page.

A WARNING

Store awayfrom furnaces, stoves, water heaters, clothes dryers

or other appliancesthat have pilot light or other ignition source

becausethey can ignite fuel vapors.

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Craftsman 580676642 Owner's manual

Brand: Craftsman

Model: 580676642

Category: High-pressure cleaners

Type: Owner's manual

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