Craftsman 580676642 Owner's manual

Category
High-pressure cleaners
Type
Owner's manual

This manual is also suitable for

Operator'sManual
®
PRESSURE
3.75 GROSSHORSEPOWER
2,000 PSi
2.0 GPM
ModeJ Ho. 580.676642
PRESSUREWASHER
CUSTOMERHELPLIHE
HOURS:Non. - Frio8 aomoto 5 p.m. (CT)
WAReING
Beforeusing this product,
readthis manualand follow all
SafetyRules and Operating Instructions.
Sears Canada, Inc.
Visit ourCraftsmanwebsite:wwwosearsoca
Part No. 199586GS Draft - (11/01/2006)
AVERTiSSEMENT
Avant d'utiliser ce produit, veuillezlire le
manuelet suivre toutes les directives
relatives&la s6curit6et& I'utilisation.
Safety
Assembly
Operation
Maintenance
Parts
Fran_ais, p. 32
WARRANTY..................................... 2
SAFETYRULES................................. 2-5
FEATURES& CONTROLS........................... 6
ASSEMBLY.................................... 7-9
OPERATION................................. 10-13
SPECIFICATIONS................................ 14
MAINTENANCE............................... 15-20
STORAGE...................................... 21
TROUBLESHOOTING............................. 22
NOTES........................................ 23
REPLACEMENTPARTS......................... 24-29
EMISSIONCONTROLWARRANTY................ 30-31
FRAN_AIS................................... 32-56
HOWTOORDERPARTS.................. BACKCOVER
ONE-YEARFULLWARRAHTYOHCRAFTSMAHPRESSUREWASHER
If this pressure washerfails dueto a defectin material or workmanship within oneyear from the date of purchase, return it to
any Searsstore, other Craftsmanoutlet, or SearsParts & RepairCenterin the UnitedStates or Canadafor free repair (or
replacementif repair proves impossible).
All warranty coverageappliesfor only 90 days from date of purchase if this pressure washer is everusedfor commercial or
rental purposes.
This warranty gives you specific legal rights, and you may also haveother rights which vary from state to state.
Sears, Roebuck and Co., Hoffman Estates, IL 60179
Sears Canada Inc., Toronto, Ontario, Canada MSB 288
,_ Thisisthesafety alert symbol,it isused toalert youto potentialpersonalinjuryhazards.
Obeyall safetymessagesthatfollow thissymbol to avoid possibleinjuryor death.
Hazard Symbols and Meanings
_] Read this manualcarefully and becomefamiliar
with yourpressurewasher. Know itsapplications,
its limitations, and any hazardsinvolved.
Thesafety alert symbol (_) is usedwith a signal word
(DANGER,CAUTION,WARNING),a pictorial and/or a safety
messageto alert you to hazards.DANGERindicatesa hazard
which, if not avoided, will result in deathor serious injury.
WARNINGindicatesa hazardwhich, if not avoided, could
result in deathor serious injury. CAUTIONindicatesa hazard
which, if not avoided, might result in minor or moderate
injury. NOTICEindicatesa situation that could result in
equipment damage.Follow safety messagesto avoid or
reducethe risk of injury or death.
© SearsBrands, LLC
Operator'sManual ToxicFumes
Z 5-
SlipperySurface Fall
Fire
MovingParts
Explosion
FlyingObjects
ElectricalShock
FluidInjection
HotSurface
Kickback
WARHJHG
The engine exhaustfrom this productcontainschemicals
knowntothe State of Californiato causecancer,birth
defects, or otherreproductiveharm.
WARHJHG
Operatepressure washer ONLYoutdoors.
Keepexhaust gas from entering aconfined areathrough
windows, doors, ventilation intakesor other openings.
DO NOTstart or run pressure washer indoors or in an enclosed
area, evenif windows anddoors areopen.
Use a respirator or maskwhenever there is a chancethat vapors
may be inhaled.
Readall instructions packedwith mask soyou are certain mask
will provide necessaryprotection against inhaling harmful
vapors.
WARNING
Operatepressure washer from a stable surface.
The cleaningarea should haveadequate slopes and drainageto
reducethe possibility of afall due to slippery surfaces.
Be extremelycareful if you must usethe pressure washer from
a ladder, scaffolding or any other similar location.
Firmly grasp spray gun with both hands when using high
pressure spray to avoid injury when gun kicks back.
WARHING
WHENADDING OR DRAININGFUEL
Turn pressure washer OFFand let it cool at least 2 minutes
before removing fuel cap. Loosen cap slowly to relievepressure
in tank.
Fill or drain fuel tank outdoors.
DONOToverfill tank. Allow space for fuel expansion.
If fuel spills, wait until it evaporatesbefore starting engine.
Keepfuel awayfrom sparks, open flames, pilot lights, heat,and
other ignition sources.
DONOTlight a cigaretteor smoke.
JHENSTARTINGEQUIPMENT
. Ensurespark plug, muffler, fuel capand air cleanerare in place.
. DONOTcrank engine with spark plug removed.
WHENOPERATINGEQUIPMENT
. DONOTtip engineor equipment at anglewhich causes fuel to
spill.
. DONOTspray flammable liquids.
WHENTRANSPORTINGOR REPAIRINGEQUIPMENT
. Transport/repair with fuel tank EMPTYor with fuel shutoff valve
OFF.
. Disconnect spark plug wire.
WHENSTORINGFUELOR EQUIPMENTWiTH FUELIN TANK
Store awayfrom furnaces, stoves, water heaters, clothes dryers
or other appliancesthat have pilot light or other ignition source
becausethey can ignite fuel vapors.
WARHIHG
NEVERpull starter cord without first relieving spray gun
pressure.
When starting engine, pull cord slowly until resistanceis felt
andthen pull rapidly to avoid kickback.
After eachstarting attempt, where enginefails to run, always
point gun in safedirection andsqueezespray gun trigger to
release high pressure. Engagespray guntrigger lock.
Firmly grasp spray gun with both hands when using high
pressure spray to avoid injury when gun kicks back.
WARHIHG
DO NOTtouch hot parts and AVOIDhot exhaust gases.
Allow equipment to cool before touching.
Keepat least 5ft. (152 cm) clearanceon all sides of pressure
washer including overhead.
Codeof FederalRegulation (CFR)Title 36 Parks,Forests,and
Public Property require equipment powered by an internal
combustion engine to have aspark arrester, maintainedin
effective working order, complying to USDAForestservice
standard 5100-1C or later revision. Inthe State of California a
spark arrester is required under section 4442 of the California
Public resources code. Other statesmay havesimilar laws.
WARHIHG
DONOTallow CHILDRENto operate pressure washer.
NEVERrepairhigh pressure hose.Replaceit.
NEVERrepairleaking connections with sealant of any kind.
Replaceo-ring or seal.
NEVERconnect high pressure hoseto nozzleextension.
Keephigh pressure hose connectedto pump and spray gun
while system is pressurized.
ALWAYS point gun in safe direction and squeezespray gun
trigger, to releasehigh pressure, everytime you stop engine.
Engagetrigger lock when not in use.
NEVERaim spray gun at people, animals or plants.
DONOTsecure spray gun in open position.
DONOTleave spray gun unattendedwhile machine is running.
NEVERusea spraygun which does not havea trigger lock or
trigger guard in place andin working order.
Always becertain spray gun, nozzlesand accessories are
correctly attached.
WARHIHG
WHENADJUSTINGORMAKINGREPAIRSTO YOURPRESSURE
WASHER
o Disconnectthe spark plug wire from the spark plugand place
the wire where it cannot contact spark plug.
WHENTESTINGFORENGINESPARK
Useapproved spark plug tester.
DONOTcheck for sparkwith spark plug removed.
WARHIHG
NEVERoperate pressure washer without protective housing or
covers.
DO NOTwear looseclothing, jewelryor anything that may be
caught instarter or other rotating parts.
Tie up long hair and remove jewelry.
WARHIHG
Alwayswear safety goggles when using this equipment or in
vicinity of where equipment is in use.
Beforestarting the pressure washer, be sureyou are wearing
adequatesafety goggles.
NEVERsubstitute safety glasses for safetygoggles.
CAUTION
DO NOTsecure spray gun in open position.
DO NOTleavespray gun unattendedwhile machine is running.
NEVERusea spray gun which does not havea trigger lock or
trigger guard in place andin working order.
Always becertain spray gun, nozzlesand accessories are
correctly attached.
HOTICE
DONOTpoint spray gun at glass when in jet spray mode.
NEVERaim spray gun at plants.
If you havequestions about intended use, ask dealer or contact
Sears.
NEVERoperate units with broken or missing parts, or without
protective housing or covers.
DONOT by-pass any safety device on this machine.
DONOTtamper with governed speed.
DONOToperate pressurewasher above rated pressure.
DONOT modify pressure washer in any way.
Beforestarting pressure washer in cold weather, check all parts
of the equipmentto besure ice has not formed there.
NEVERmovemachine by pulling on high pressure hose. Use
handle provided on unit.
Checkfuel system for leaksor signs of deterioration, such as
chafed or spongy hose, loose or missing clamps, or damaged
tank or cap. Correct all defects before operating pressure
washer.
This equipment is designedto be usedwith Sears authorized
parts ONLY. If equipment is usedwith parts that DO NOT
comply with minimum specifications, userassumes all risks
andliabilities.
KNOWYOURPRESSUREWASHER
i[_-_ i Read the Operator'sManual and safety rulesbeforeoperatingyourpressurewasher.
.....................I Comparethe illustrations with your )ressurewasher to familiarizeyourself with the locations of various controls and
adjustments. Savethis manualfor future reference.
RecoilStarter _ , ',
Oil FillCap/Dipstick_
DetergentSiphoning
Tube/Filter
/
/
/
/ /
/ /
/ /
/ /
/ /
/ /
/
Air Filter
Throttle Control Lever
High Pressure Outlet
& Water Inlet
//
//
/
/
/
//' //
/' /'
/ /'
/ //
/
//
Air Filter-- Protects engine by filtering dust and debris out
of intake air.
Automatic Cool DownSystem -- Cycleswater through
pump when water reaches125°-155°F. Warm water will
dischargefrompumponto ground. Thissystemprevents
internalpumpdamage.
DetergentSiphoning Tube/Filter-- Useto siphon pressure
washer safe detergentsinto the low pressure stream.
FuelTank-- Filltank with regular unleadedfuel. Always
leaveroom for fuel expansion.
High Pressure Outlet -- Connectionfor high pressure hose.
Oil Fill Cap/Dipstick -- Checkand fill engine with oil here.
Seepage 17 for oil recommendationsand filling instructions.
Primer Bulb -- Preparesa cold engine for starting.
Pump-- Developshigh water pressure.
Primer Bulb
FuelTank
Pump equipped with
Automatic Cool Down System
Recoil Starter -- Usedfor starting the engine manually.
ThrottleControl Lever-- Setsengine in starting mode for
recoil starter and stops running engine.
Water Inlet -- Connectionfor garden hose.
Items Hot Shown:
AdjustableNozzle-- Adjust for high or low pressure;
narrow or fan spray.
HighPressureHose-- Connectone end to the spray gun
and other end to the high pressure outlet.
NozzleExtension-- Attachto spray gun to useadjustable
nozzle.
Spray Gun-- Controls the application of water onto cleaning
surface with trigger device. Includestrigger lock.
Your pressure washer requires some assembly and is ready
for useonly after it has been properly servicedwith the
recommendedoil and fuel.
If you haveany problemswith the assembly of your
pressurewasher, please call the pressurewasher helpline
at 1-800-222-3136.
IMPORTANT:Any attempt to run the engine before it has
been servicedwith the recommendedoil will result in an
engine failure.
Attach Handle
1. Placeplastic adapters in hinges on handleextension as
shown.
Unpack the Pressure Washer
1. Removeeverything from carton exceptpressure washer.
2. Opencarton completely bycutting eachcorner from top
to bottom.
3. Removepressure washer from carton.
CARTONCONTENTS
Checkall contents.If anyparts are missingor damaged,call
thepressurewasherhelplineat 1-800-222-3136.
* The main unit
* Handle
* Highpressure hose
* Spraygun
* Nozzleextension with adjustable nozzle
* Turbo nozzle
* Wheelkit
* Engineoil
* Parts bag (which includes items listed below)
Operator's manual
Safetygoggles
Becomefamiliar with eachpiecebefore assemblingthe
pressure washer. Comparecontents against the view on page
6. if any parts are missing or damaged,call the pressure
washer helpline at 1-800-222-3136.
ASSEMBLINGYOURPRESSUREWASHER
Your Craftsmanpressure washer was mostly assembledat
the factory. However,you wiil needto perform these tasks
beforeyou can operateyour pressure washer:
1. Attach handleto main unit.
2. Install wheel kit.
3. Add oil to engine crankcase.
4. Add fuel to fuel tank.
5. Connecthigh pressurehoseto spraygun and pump.
6. Connectwater supply to pump.
NOTE:Make sure lip on plastic adapters is facing up in
hinges.
2. Clamp handleextension onto pressure washer handle
and insert T-bolts into holes of clamp. Tighten by hand.
Install Wheel Kit
Thewheel kit is designedto greatly improve the portability of
your pressure washer.
NOTE:Wheelkit is not intended for over-the-road use.
installthewheelkit asfollows:
1. Placethebottom ofthe pressurewasherframe ona flat,
evensurface,such as blocksto easeassembly.
2. Spread axlebrackets apartand placeover front vibration
mounts on the pressure washer frame as shown.
\
\
\
Squeezeaxle brackets back to original shape.
\
,
Slide axlethrough holes in both axlebrackets,as shown.
%
5. With raised hub inward, slide wheels over axle on each
side of pressure washer frame.
6. Install retainingclips into grooves on axleto retain
wheels.
7. Removethe temporary blocks.
Add Engine Oil
1. Placepressure washer on a flat, levelsurface.
2. Cleanarea around oil fill and remove yellow oil fill
cap/dipstick.
NOTE:Seethe section "Oil" on page 17 to review oil
recommendations.Verify provided oil bottle is the correct
viscosity for current ambient temperature.
3. Using oil funnel (optional), slowly pour contents of
provided oil bottle into oil fill opening.
I NOTICE 1
,
DO NOTattempt to crank or start the engine before it has been
properly servicedwith the recommended oil. This may result in
an engine failure.
Replace oil fill cap/dipstick and fully tighten.
Add Fuel
Fuelmustmeettheserequirements:
Clean,fresh, unleadedgasoline.
A minimum of 87 octane/87 AKI (91 RON).Highaltitude
use,see"High AIItitude" on page9.
Gasolinewith up to 10% ethanol (gasohol) or up to 15%
MTBE(methyl tertiary butyl ether) is acceptable.
I NOTICE 1
DO NOTuse unapprovedgasoline such as E85.
DO NOTmix oil in fuel.
DO NOTmodify engine to run on alternatefuels.
WARHING
WHENADDINGFUEL
TurnpressurewasherOFFandletit coolatleast2 minutes
beforeremovingfuelcap.Loosencapslowlyto relievepressure
intank.
Fillfueltankoutdoors.
DONOToverfilltank.Allowspaceforfuelexpansion.
If fuelspills,waituntilitevaporatesbeforestartingengine.
Keepfuelawayfrom sparks,openflames,pilotlights,heat,and
otherignitionsources.
DONOTlighta cigaretteorsmoke.
To protect the fuel system from gum formation, mix in a fuel
stabilizer when adding fuel. See Storage.All fuel is notthe
same. If you experiencestarting or performance problems
after using fuel, switch to a different fuel provider or change
brands. This engine is certified to operateon gasoline. The
emission control system for this engine is EM (Engine
Modifications).
1. Cleanareaaround fuel fill cap, removecap.
2. Slowly add regular unleadedfuel to fuel tank. Becareful
not to overfill. Allow about 1.5" (38 mm) of tank space
for fuel expansion.
Tank
3. Install fuel cap and let any spilled fuel evaporatebefore
starting engine.
CAUTION! Alcohol-blendedfuels (calledgasohol, ethanol or
methanol) canattract moisture, which leadsto separationand
formation of acids during storage.Acidic gas candamagethe
fuel system ofan engine while in storage.
To avoid engine performance issues,the fuel system should
betreated with a fuel preserver or emptied beforestorage of
30 days or longer. To protectthe fuel system from gum
formation, use Briggs & Stratton FRESHSTARTTM fuel
stabilizer plus, or FRESHSTARTTM continuous fuel preserver
(concentrated liquid cartridge). If fuel preserver is not used,
drain the fuel tank, start the engine and let it run until the fuel
linesand carburetor are empty. Usefresh fuel next season.
See"Storage" on page21 for additional information.
NEVERuseengine or carburetor cleaner products in the fuel
tank as permanent damagemay occur.
HighAltitude
At higher altitudes (over5,000 feet), 85 octane/85AKI
(89 RON)gasoline is recommended. High-altitude usemay
require a carburetor jet kit to improve performanceand
decreasefuel consumption. Seeany Searsor qualified dealer
for more information.
Connect Hose and Water Supplyto Pump
* Damageto equipmentwill resultfrom failureto followthis
instruction.
NOTE:Removeand discard the shipping caps from the
pump's high pressure outlet and water inlet beforeattaching
hoses.
1. Uncoil high pressure hoseand attach one end of hoseto
baseof spray gun. Tighten by hand.
WARHJHG
,
NEVERconnect high pressure hoseto nozzleextension.
Keephigh pressure hose connectedto pump and spray gun
while system is pressurized.
Always becertain spray gun, nozzlesand accessories are
correctly attached.
Attach other end of high pressure hoseto high pressure
outlet on pump. Tighten by hand.
S
Beforeconnecting garden hoseto water inlet, inspect
inlet screen.Cleanscreen if it contains debris or have it
replacedif damaged. Referto section "O-Ring
Maintenance"if inlet screenis damaged.DONOTrun
pressurewasher if inletscreen isdamaged.
Inspect inlet
screen. DO
NOTuseif
damaged;
cleanif dirty.
4. Run water through your garden hose for 30 secondsto
cleanout any debris.
IMPORTANT:DONOTsiphon standing water for the water
supply. UseONLYcold water (lessthan I O0°F).
5. Connectgarden hose (not to exceed50 feet in length) to
water inlet. Tighten by hand.
CAUTJOH
* ThereMUSTbeatleasttenfeetof unrestrictedgardenhose
betweenthepressurewasherinletandanydevice,suchasa
vacuumbreakeror checkvalve.
. Damageto equipmentresultingfromfailuretofollowthis
instructionwillvoidwarranty.
6. Turn ONwater and squeezetrigger on gun to purge
pump system of air and impurities.
A WARNING
Always wear safetygoggles when using this equipment or in
vicinity of where equipment is in use.
Beforestarting the pressure washer, be sureyou arewearing
adequatesafety goggles.
NEVERsubstitute safety glasses for safetygoggles.
ChecMist Before Starting Enoine
Reviewthe unit's assemblyto ensureyou haveperformed all
of the following:
1. Makesure handle is in placeand secure.
2. Checkthat oil hasbeenadded to proper levelin engine
crankcase.
3. Add proper fuel to fuel tank.
4. Checkfor properly tightenedhoseconnections (high
pressureand watersupply) andthere are no kinks, cuts,
or damageto high pressurehose.
5. Provideproper water supply (notto exceedIO0°F).
6. Be sureto read "Safety Rules"and "Operation" sections
before using pressure washer.
7. If starting unit after storage, see"Storage" section on
page21.
HOWTO USEYOURPRESSUREWASHER
If you haveany problems operatingyour pressure washer,
pleasecallthe pressure washer helpline at 1-800-222-3136.
Pressure Washer Location
ClearancesandAirMovement
I A WARNING 1
Keepatleast5ft. (152cm)clearanceonall sidesofpressure
washerincludingoverhead.
Placepressure washer outdoors in an areathat will not
accumulate deadlyexhaustgas. DONOTplace pressure
washer where exhaustgascould accumulate and enter inside
or be drawn into a potentially occupied building. Ensure
exhaustgas is kept awayfrom any windows, doors,
ventilation intakes or other openings that canallow exhaust
gasto collect in a confined area. Prevailingwinds and air
currents should be taken into considerationwhen positioning
_ressurewasher.
_, WARHIHG
OperatepressurewasherONLYoutdoors.
Keepexhaustgasfromenteringaconfinedareathrough
windows,doors,ventilationintakesor otheropenings.
DONOTstartor runpressurewasherindoorsor in anenclosed
area,evenifwindowsanddoorsareopen.
_ '7"_-- ExhaustPort
To Start Your Pressure Washer
To start your pressure washer for the first time, follow these
instructions step-by-step. This starting information also
applies wheneverif you havelet the pressure washer sit idle
for at least a day.
1. Placepressurewashernearan outsidewater source
capableof supplyingwater ata flow rategreaterthan
3.0gallons per minuteand no lessthan 20 PSiat pressure
washerend of gardenhose.DONOTsiphonsupply water.
2. Checkthat high pressurehoseistightly connectedto
spray gun and pump. See"AssemblingYour Pressure
Washer"for illustrations.
3. Makesure unit is in a level position.
4. Connectgarden hoseto water inlet on pressure washer
pump.
NOTICE
o Damageto equipmentwill resultfrom failureto followthis
instruction.
5. Turn ONwater, point gun in a safe direction and squeeze
trigger to purge pump system of air and impurities.
6. Attach nozzleextensionto spray gun. Tighten by hand.
7. Engagetrigger lock on spray gun trigger.
Trigger Lock
10
,
Move throttle leverto "Fast" position, shown here as a
rabbit.
Fast
Stop
J
Throttle
Leverin
STOP
position
Testart the enginefor theveryfirsttime:
9. Push primer bulb firmly 5 times, waiting 2 seconds
betweeneach push.
Tostartenginethereafter:
9. Press primer bulb firmly 3 times, waiting 2 seconds
betweeneach push. Fora warm engine, DONOTpress
primer bulb.
10. Whenstarting engine, position yourself as
recommendedand grasp starter grip handle and pull
slowly until you feelsome resistance.Thenpull rapidly
to start engine.
11. Return starter grip handleslowly. DONOTlet rope "snap
back"against starter.
A WARNING
NEVERpullstartercordwithoutfirstrelievingspraygunpressure.
Whenstartingengine,pullcordslowlyuntilresistanceisfelt
andthenpull rapidlytoavoidkickback.
Aftereachstartingattempt,whereenginefailsto run,always
pointgunin safedirectionandsqueezesprayguntriggerto
releasehighpressure.Engagesprayguntriggerlock.
Firmlygraspspraygunwith bothhandswhenusinghigh
pressurespraytoavoidinjurywhengunkicksback.
WARHIHG
DONOTallow CHILDRENto operate pressure washer.
Keephigh pressure hose connectedto pump and spray gun
while system is pressurized.
NEVERaim spray gun at people, animals or plants.
DONOTsecure spray gun in open position.
DONOTleave spray gun unattendedwhile machine is running.
NEVERusea spraygun which does not havea trigger lock or
trigger guard in place and in working order.
Always becertain spray gun, nozzlesand accessories are
correctly attached.
NOTE:Always keepthe throttle lever in the "Fast" position
when operatingthe pressure washer.
A WARNING
DONOTtouch hot parts and AVOID hot exhaust gases.
Allow equipmentto cool beforetouching.
Keepat least5 ft. (152 cm) clearanceon all sidesof pressure
washer including overhead.
Codeof FederalRegulation (CFR)Title 36 Parks, Forests,and
Public Property require equipment powered by an internal
combustion engine to havea spark arrester, maintained in
effectiveworking order, complying to USDAForestservice
standard 5100-1C or later revision. In the Stateof Californiaa
spark arrester is required under section 4442 ofthe California
Public resources code.Other states may havesimilar laws.
11
How to Stop Your Pressure Washer
1. Releasespray gun trigger and letengine idle for two
minutes.
2. Move throttle leveron engineto "Slow" position, then
"Stop" position.
Fast
Stop
J
Throttle
Leverin
STOP
position
3. ALWAYSpoint gun in a safe direction and squeezespray
gun trigger to releaseretainedhigh water pressure.
INIPORTANT:Spraygun traps high water pressure,even
when engine is stopped and water is disconnected.
,A WARNING
,
Keephigh pressure hose connectedto pump and spray gun
while system is pressurized.
ALWAYSpoint gun in safe direction and squeezespray gun
trigger, to releasehigh pressure, everytime you stop engine.
Engagetrigger lock when not in use.
Engage trigger lock on spray gun when not in use.
HowTo Use the Adjustable Hozzle
You should now know howto STARTand STOPyour
pressure washer.The information in this section will tell you
howto adjust the spray pattern and to apply pressure washer
specific detergents.
A WARNING
NEVERadjustspraypatternwhenspraying.
NEVERputhandsinfrontof nozzleto adjustspraypattern.
Slide nozzlebackwardto achievehigh pressure. Slide
nozzleforward whenyou wish to adjust spray to low
pressure mode.
Point nozzledown towards a firm surface, disengage
trigger lock, and press trigger to test pattern.
12
3. Twistingnozzleadjustsspraypatternfromafanpattern
toanarrowpattern.
UsageTips
Formost effective cleaning,keepspray nozzlefrom 8 to
24 inches away from cleaning surface.
Ifyou get spray nozzletoo close, especially using high
pressure mode,you may damagesurface being cleaned.
DONOTget closerthan 6 inches whencleaning tires.
Using the Turbo Hozzle
Theturbo nozzlespins a nozzlestream in a circular
pattern, providing an intense wide-spray pattern for scouring
large surfaceareasfast and efficient.
A turbo nozzlecan easily cut through heavyoil and grease
stains on concrete, brick and plastic and strip paint from
various surfaces. DONOTusethe turbo nozzleon delicate
materials,especiallywood. Always start the turbo nozzleat a
distance, gradually getting closer to the surface until you get
the cleaningforce you want. Always keepthe turbo nozzlein
a constant motion. NEVERdwell on a single spot. Passover
stubborn stains repeatedlyuntil they are gone usingeven
strokes.
I wAR.I.G
Always makesure the surfaceyou will cleanwill not be
damagedby the high pressure spray bytesting in a hidden area.
Toattachtheturbonozzletothe spraygun:
1. Engagetrigger lock on spray gun trigger.
2. Removenozzleextension from spray gun, if attached.
3. Attach turbo nozzleextensionto spray gun. Tightenby
hand.
4. Disengagetrigger lock on spray gun trigger.
5. Formost effectivecleaning, keepturbo nozzlefrom 8 to
24 inchesaway from cleaningsurface. If you get turbo
nozzletoo close, you may damagecleaning surface.
NOTE:Detergentcannot be applied with turbo nozzle.
Applying Detergent with Adjustable Nozzle
A CnUTlOe
UseONLYpressurewashersafedetergents/soaps.
To apply detergent, fellow thesesteps:
1. Reviewuseof adjustable nozzle.
2. Preparedetergent solution as required byjob.
3. Placefilter end of detergentsiphoning tube into
detergentcontainer.
NOTE:Makesure the filter is fully submerged in detergent
while applying detergent.
NOTICE
j Wheninsertingthefilterintoa detergentsolutionbottle,route
tubesoasto keepit frominadvertentlycontactinghotmuffler.
4. Slideadjustable nozzleforward to low pressure mode.
Detergentcannot be applied with nozzlein high pressure
position.
5. Makesure garden hose is connectedto water inlet.
Checkthat high pressure hose is connectedto spray gun
and pump. Turn on water.
NOTICE
Starting the engine without all the hosesconnected andwithout
the water turned ONwill damagethe pump.
Damageto equipment resulting from failure to follow this
instruction will void warranty.
13
6. Engagetrigger lock on spray gun and start engine
following instructions "How to Start Your Pressure
Washer".
7. Apply detergentto a dry surface, starting at lower
portion of area to be washedand work upward, using
long, even, overlapping strokes.
8. Allow detergentto "soakin"for 3-5 minutes before
washing and rinsing. Reapplyas neededto prevent
surfacefrom drying. DONOTallow detergentto dry on
(prevents streaking).
IMPORTANT:You must flush the detergent siphoning system
after each useby placing the filter into a bucket of clean
water,then run the pressure washer in low pressure for
1-2 minutes.
Pressure Washer Rinsing
FerRinsing:
1. Slide nozzlebackwardto high pressure, press trigger
and wait for detergentto clear.
NOTE:You canalso stop detergentflow by removing
detergent siphoning tube from container.
2. Keepspray gun a safe distancefrom areayou plan to
spray.
WARNING
Operatepressurewasherfrom astablesurface.
Beextremelycarefulif youmustusethepressurewasherfrom
a ladder,scaffoldingoranyothersimilarlocation.
Firmlygraspspraygunwith bothhandswhenusinghigh
pressuresprayto avoidinjurywhengunkicksback.
3. Apply a high pressure spray to a small area,then check
surfacefor damage.If no damageis found, it is okay to
continue cleaning.
4. Start at top of area to be rinsed, working down with
same overlappingstrokes asyou usedfor washing and
applying detergent.
Cleaning Detergent Siphoning Tube
If you usedthe detergentsiphoning tube, you must flush it
with cleanwater beforestopping the engine.
1. Placedetergent siphoning tube/filter ina bucketfull of
clean water.
2. Engagetrigger lock on spray gun.
3. Slideadjustable nozzleforward to low pressure position.
4. Flushfor 1-2 minutes.
5. Shut off engine following instructions "How to Stop
PressureWasher" and turn off water supply.
A WARNING
Keephigh pressure hose connectedto pump and spray gun
while system is pressurized.
ALWAYS point gun in safe direction and squeezespray gun
trigger, to releasehigh pressure, everytime you stop engine.
Engagetrigger lock when not in use.
6. ALWAYSpoint gun in a safe direction and squeezespray
gun trigger to releaseretained high water pressure.
iMPORTANT:Spraygun traps high water pressure,evenwhen
engineis stoppedand water is disconnected.
Automatic Cool Down System
(Thermal Relief)
If you run the engine on your pressure washer for
3-5 minutes without pressing the trigger on the spray gun,
circulating water in the pump can reachtemperatures above
125°F(51°C). Thesystem engagesto cool the pump by
dischargingthewarm water ontothe ground.
14
ENGINETECHNICALINFORMATION
This is a single cylinder, L-head,air cooled engine. It is a low
emissions engine.
Inthe Stateof California, ModelSeries90000 engines are
certified by the CaliforniaAir ResourcesBoardto meet
emissions standardsfor 125 hours. Suchcertification does
not grant the purchaser,owner or operator of this engine any
additional warranties with respectto the performance or
operational life of this engine.Theengine is warranted solely
according to the product and emissions warranties stated
elsewherein this manual.
Power Ratings
* The gross power rating for individual gasengine models is
labeledin accordancewith SAE(Societyof Automotive
Engineers)codeJ1940 (Small Engine Power & Torque
Rating Procedure),and rating performance hasbeen
obtained andcorrected in accordancewith SAEJ1995
(Revision2002-05). Actual gross engine power will be lower
and is affected by, among other things, ambient operating
conditions and engine-to-enginevariability. Givenboth the
wide array of products on which enginesare placedand the
variety of environmental issues applicableto operatingthe
equipment,the gasengine will not developthe rated gross
power when used in a given pieceof powerequipment
(actual"on-site"or net horsepower). This difference is due to
a variety of factors including, but not limited to, accessories
(air cleaner,exhaust, charging, cooling, carburetor, fuel
pump, etc.), application limitations, ambient operating
conditions (temperature, humidity, altitude), and engine-to-
engine variability. Dueto manufacturing and capacity
limitations, Briggs & Stratton may substitute an engine of
higher rated powerfor this Seriesengine.
PRODUCTSPECIFICATIONS
Pressure Washer Specifications
Pressure ................................. 2,000 PSI
Flow Rate ................................. 2.0 GPM
Detergent............................ Use asdirected
Water SupplyTemperature .......... Not to exceed IO0°F
Shipping Weight ............................. 48 Ibs.
Engine Specifications
Gross* Horsepower ................. 3.75 at 3600 rpm
Bore .......................... 2.562 in. (65.09 ram)
Stroke .......................... 1.75 in. (44.45 ram)
Displacement ..................... 9.02 in. (147.8 cc)
SparkPlug
Type: ............ Briggs & Stratton 802592 or 5095D
SetGapTo: ................... O.030inch(0.76mm)
Armature Air Gap: ........ 0.006-0.010 in. (0.15-0.25mm)
Valveclearancewith valvesprings installed and piston 1/4 in.
(6 mm) past top dead center (check whenengine is cold).
Intake ................. 0.005-0.007 in. (0.13-0.18 ram)
Exhaust ............... 0.007-0.009 in. (0.18-0.23 mm)
FuelCapacity .................. 1.0 Quarts (0.95 Liters)
Oil Capacity .................... 20 Ounces(0.6 Liters)
NOTE:Forpractical operation, the horsepower loading should
not exceed85% of ratedhorsepower. Engine power will
decrease3-1/2% for each 1,000feet (300 meters) abovesea
leveland 1% for each 10° F (5.6° C)above 77° F (25° C).It
will operatesatisfactorily at an angle up to 15°.
15
OWNER'SRESPONSIBILITIES
Followthe hourly or calendarintervals,whichever occurs first.
More frequent service is required when operating inadverse conditions noted below.
MAINTENANCESCHEDULE
MAINTENANCETASK
PRESSUREWASHER
ChecWcleanwater inlet screen
Cheek high pressure bose
Check detergent hose
Check spray gun and assembly for leaks
Purge pump of air and contaminants
Prepare pump for storage below 32°F
ENGINE
Before
Each Use
X1
X
X
X
X
OPERATINGiNTERVALS
I
Every25
Hours or
Yearly
Every50
Hours or
Yearly
I very 100
Hours or
Yearly
See Storage on page 21.
100-300
Hours
SERVICEDATES
FILL IN DATESASYOU COMPLETE
REGULARSERVICE
Check oil level
Clean debris
Change engine oil
Service air cleaner
Service spark plug
Service spark attester
Clean cooling system
Clean combustion chamber
Preparefor storage
X
X
X2
X_
X
X
X_
If unit is to remain idle for longer than 30 days.
Cleanif clogged. Replaceif perforated or torn.
2 Change oil after the first (5) operating hours and every 50 hours or yearly thereafter. Changesooner when operating under dirty or dusty conditions.
3 Replacemore often under dirty or dusty conditions.
GENERALRECOMMENDATIONS
Regular maintenancewill improve the performanceand
extendthe life of the pressure washer.Seeany qualified
Searsdealerfor service.
Thepressurewasher warranty doesnot cover items that have
beensubjectedto operatorabuseor negligence.To receive
full valuefrom the warranty, the operator must maintain
pressure washeras instructed in this manualincluding proper
storage asdetailedin "Storage" on page21.
Someadjustments will needto be madeperiodically to
properly maintain your pressure washer.
All service and adjustments should be madeat least once
eachseason.Follow the requirementsin the "Maintenance
Schedule" chartabove.
NOTE:Oncea year you should clean or replacethe spark
plug and replacethe air filter. A new spark plug and clean air
filter assure proper fuel-air mixture and helpyour engine run
better and last longer.
EMiSSiONCONTROL
Maintenance, replacementor repair of the emission control
devicesand systems may be performed by any non-road
engine repair establishment or individual.
Before Each Use
1. Checkengine oil level.
2. Cleandebris.
3. Checkwater inlet screenfor damage.
4. Checkin-line filter for damage.
5. Checkhigh pressure hosefor leaks.
6. Checkdetergent siphoning tube/filter for damage.
7. Checkgun and nozzleextensionassembly for leaks.
8. Rinseout garden hoseto flush out debris.
PRESSUREWASHERMAINTENANCE
Clean Debris
Daily or beforeuse, clean accumulated debrisfrom pressure
washer. Keeplinkage, spring and controls clean. Keeparea
around and behind muffler free from anycombustible debris.
Inspect cooling air slots and openings on the pressure
washer. Theseopenings must be kept cleanand
unobstructed.
Pressurewasher parts should be kept clean to reducethe
risk of overheatingand ignition of accumulated debris.
Useadamp cloth to wipe exterior surfaces clean.
Useasoft bristle brush to loosen caked on dirt, oil, etc.
16
DONOTinsertanyobjectsthroughcoolingslots.
* Usea vacuumcleanerto pick up loosedirt anddebris.
Check and Clean Inlet Screen
Examinethe screen on the pump's water inlet. Cleanif it is
clogged or replaceif it is torn.
Check High Pressure Hose
High pressure hoses can developleaksfrom wear, kinking,
or abuse, inspect hose beforeeach use.Checkfor cuts,
leaks,abrasions, bulging of cover, or damageor movement
of couplings. If any of these conditions exist, replacehose
immediately.
I A WARNING
NEVERrepair high pressure hose. Replaceit.
Replacement hose rating MUSTexceedmaximum pressure
rating of unit.
Check Detergent Siphoning Tube
Examinethe filter on the detergenttube and cleanif clogged.
Thetube should fit tightly on the barbedfitting. Examinethe
tube for leaks or tears. Replacethe filter or tube if either is
damaged.
Check Gunand Hozzle Extension
Examinehoseconnection to gun and make sure it is secure.
Testtrigger by pressing it and making sure it springs back
into placewhen you releaseit. Engagesafety latch andtest
trigger. You should not be able to press trigger. Replacegun
immediately if it fails any of these tests.
Check In-Line Filter
Referto the illustration and service the in-line filter if it
becomesclogged, as follows:
in-line Filter
Nozzleextension
1. Detachnozzleextensionfrom gun and removeo-ring and
screenfrom nozzleextension. Flushscreen, gun, and
nozzleextensionwith cleanwater to clear debris.
2. Placein-line filter screen into threaded end of nozzle
extension. Direction does not matter. Push screen in with
eraserend of pencil until it restsfiat at bottom of
opening.Take carenot to bend screen.
3. Placeo-ring into recess. Push o-ring snugly against in-
line filter screen.
I
4. Assemblenozzleextensionto spray gun, as described
earlier in manual.
Hozzle Maintenance
A pulsing sensationfelt while squeezingthe spray gun
trigger may be caused by excessivepump pressure. The
principal cause of excessivepump pressure is a orifice
clogged or restricted with foreign materials, such asdirt, etc.
Tocorrect the problem, immediately cleanthe orifice
following these instructions:
1. Shut off engine and turn off water supply.
2. ALWAYSpoint gun in a safe direction and squeezespray
gun trigger to releaseretainedhigh water pressure.
WARHIHG
,
4.
Keephigh pressure hose connectedto pump and spray gun
while system is pressurized.
ALWAYS point gun in safe direction and squeezespray gun
trigger, to releasehigh pressure, everytime you stop engine.
Engagetrigger lock when not in use.
Removenozzleextensionfrom spray gun.
Twist nozzleclockwiseto stream position. Using a 2ram
(5/64) allen wrench, removeorifice from end of nozzle
extension.
,
6.
,
Removein-line filter from other end of nozzleextension.
Usea small paperclip to freeany foreign material
clogging or restricting orifice.
Using a garden hose, remove additional debris by back
flushing water through nozzle extension. Back flush
between 30 to 60 seconds. Turn adjustable nozzle
extension to stream spray and move nozzle from low to
high while flushing.
17
8. Reinstallorificeandin-linefilterintonozzleextension.
DONOTovertightenorificewithallenwrench.
9. Reconnectnozzleextensiontospraygun.
10.Makesuregardenhoseisconnectedtowaterinlet.
Checkthathighpressurehoseisconnectedtospraygun
andpump.Turnonwater.
11.Engagetriggerlockonspraygunandstartengine
followinginstructions"HowtoStartYourPressure
Washer".
12.Testpressurewasherbyoperatingnozzleinhighand
lowpositions.
O-Ring Maintenance
Purchasean O-Ring/MaintenanceKit, item number 191922GS,
atyour localSearssevicecenter.It is not includedwith the
pressurewasher.This kit includes replacemento-rings, rubber
washerand water inletfilter. Referto the instruction sheet
providedin thekit to serviceyour unit's o-rings.
i A WARNING
NEVERrepairleakingconnectionswith sealantof anykind.
Replaceo-ringor seal.
Pump Oil Maintenance
This modeldoes not require any pump oil maintenance.The
pump is pre-iubricated and sealed, requiring no additional
lubrication for the life of the pump.
ENGINEMAINTENANCE
A WARNING
WHENADJUSTINGORMAKINGREPAIRSTOYOURPRESSURE
WASHER
* Disconnectthesparkplugwirefromthesparkplugandplace
thewirewhereit cannotcontactsparkplug.
WHENTESTINGFORENGINESPARK
Useapprovedsparkplugtester.
DONOTcheckfor sparkwith sparkplug removed.
Oil
OilRecommendations
NOTE:Usea high quality detergent oil classified "For Service
SF,SO,SH, SJ" or higher. DONOTusespecial additives.
1. Choosea viscosity according to the table below:
104 F_
86
68
50
32
14
4
-22
40 C
o 30
20
10
_ 0
-10
-20
-30
NOTE:Synthetic oil meetingILSACGF-2,APIcertification
mark and APIservice symbol with "SJ/CFENERGY
i CONSERVING"or higher, is an acceptableoil at all
temperatures. Useof synthetic oil does not alter requiredoil
changeintervals.
SAE38: 40°rand higher (5°C and higher) is good for all
purpose useabove40°F, usebelow 40°Fwill cause hard
starting.
10W-30:0 to IO0°F(-18 to 38°C) is better for varying
temperature conditions. This viscosity improves cold weather
starting, but may increase oil consumption above80°F
(27°C).
*Check oil levelfrequently at higher temperatures.
Synthetic 5W-38:-20 to 120°F(-30 to 40 °C) provides the
best protection at all temperatures aswell as improved
starting with less oil consumption.
5W-30: 40°rand below (5°C and below) is recommendedfor
winter useand works best in cold conditions.
CheckingOilLevel
Oil levelshould be checkedprior to each useor at least every
5 hours of operation. Keepoil levelmaintained.
1. Makesure pressure washer is on a level surface.
2. Removeoil dipstick and wipe dipstick with cleancloth.
Replaceand tighten dipstick. Removeand and check oil
level.
3. Verify oil is at "Full" mark on dipstick. Replaceand
tighten dipstick.
18
AddingEngineOil
1. Make sure pressure washer is on a level surface.
2. Checkoil levelas described in "Checking Oil Level".
3. If needed,slowly pour oil into oil fill openingto the
"Full" mark on dipstick. DONOToverfill.
J NOTICE
,
DONOToverfill.
If overtheFULLmarkon dipstick,drainoil to reduceoil levelto
FULLmarkon dipstick.
Replaceand tighten dipstick.
ChangingEngineOil
Changeengine oil after the first 5 hours and every 50 hours
thereafter. If you are usingyour pressure washer under
extremely dirty or dusty conditions, or in extremely hot
weather,change oil more often.
i A CA.TIO.
Usedmotoroil hasbeenshownto causeskincancerin certain
laboratoryanimals.
Thoroughlywashexposedareaswith soapandwater.
KEEPOUTOFREACHOFCHILDREN.DON'T
POLLUTE.CONSERVERESOURCES.RETURN
USEDOILTOCOLLECTIONCENTERS.
Changeoil while engine is still warm from running,as
follows:
1. Drain fueltank by running pressure washer until fuel
tank is empty.
2. Disconnectspark plug wire and keepit away from spark
plug.
3. Cleanarea around oil fill, remove oil fill cap/dipstick.
Wipe dipstick clean.
4. Tipyour pressure washer to drain oil from oil fill into a
suitable container making sure you tip your unit away
from spark plug. When crankcaseis empty, return
pressure washer to upright position.
5. Slowly pour recommended oil (about 20 oz.) into oil fill
opening. Pauseto permit oil to settle. Fillto "Full" mark
on dipstick.
6. Wipe dipstick cleaneachtime oil levelis checked. DO
NOToverfill.
7. Replaceand tighten dipstick.
8. Wipe up any remaining oil.
9. Reconnectspark plug wire to spark plug.
Service Air Cleaner
Your engine will not run properly and may be damagedif you
run it with a dirty air cleaner.
Servicethe air cleaneronceevery 25 hours of operation or
onceeachyear, whichever comesfirst. Servicemore often if
operating under dirty or dusty conditions. Replacementsare
availableat local Searsservice center.
your
Toservicetheair cleaner,follow thesesteps:
1. Removescrew.
j 2. Carefullyremove air cleanerassembly to prevent debrisfrom falling into carburetor.
3. Takeair cleanerassembly apart and cleanall parts.
Wash foam air cleanerin liquid detergent and water.
Squeezedry in a cleancloth.
4. SATURATEfoam air cleaner in engine oil and squeezein
a clean cloth to remove excessoil.
5. Reinstallcleanor newfoam air cleanerin body.
6. Install air cleanersecurely on carburetor with screw.
ServiceSparkPlug
Servicethe spark plug every 100 hours of operation or
yearly, whichever occurs first.
1. Cleanareaaround spark plug.
2. Removeand inspect spark plug.
3. Replacespark plug with recommended plug if electrodes
are worn or if insulator is cracked or chipped.
4. Checkelectrode gap with wire feelergauge and set gap
at 0.030 inches (0.76ram), if necessary.
J
5. Install spark plug,tighten securely.
Spark Arrester Service
Your engine is not factory-equipped with a spark arrester. In
some areas,it is illegal to operatean engine without a spark
arrester. Checklocal laws and regulations. A spark arrester is
availablefrom your nearest Searsservicecenter. If you need
to order a spark arrester, contactyour localSearsservice
center.
19
Thesparkarrestermustbeservicedevery50hourstokeepit
functioningasdesigned.
Iftheenginehasbeenrunning,themufflerwillbeveryhot.
Allowthemufflertocoolbeforeservicingsparkarrester.
A WARNING
DONOTtouchhotpartsandAVOIDhotexhaustgases.
Allowequipmentto coolbeforetouching.
Keepatleast5ft. (152cm)clearanceonall sidesofpressure
washerincludingoverhead.
Codeof FederalRegulation(CFR)Title36 Parks,Forests,and
PublicPropertyrequireequipmentpoweredbyaninternal
combustionengineto haveasparkarrester,maintainedin
effectiveworkingorder,complyingto USDAForestservice
standard5100-1Corlaterrevision.IntheStateofCaliforniaa
sparkarresteris requiredundersection4442oftheCalifornia
Publicresourcescode.Otherstatesmayhavesimilarlaws.
* Removespark arrester screen for cleaning and
inspection.
* Replaceif screen is damaged.
Air Cooling System
Overtime debris mayaccumulatein cylindercooling fins and
cannot be observedwithout partialenginedisassembly. For
this reason,we recommendyou havean authorizedSears
servicedealercleanthe coolingsystem per recommended
intervals(see"MaintenanceSchedule"on page16). Equally
important is to keeptop of enginefree from debris. See"Clean
Debris".
Keepareaswithin heavyline clearof debris.
_o0_oo_3_
CJeanCombustion Chamber
Werecommendyou havean authorizedSearsservicedealer
removecombustion depositsfrom the cylinder,cylinder head,
top of pistonand around valvesper recommendedintervals
(see"MaintenanceSchedule"on page 16).
AFTEREACHUSE
Water should not remain in the unit for long periods of time.
Sedimentsor minerals candeposit on pump parts and
"freeze"pump action. Follow these procedures after every
use:
1. Flushdetergent siphoning tube by placing the filter into a
pail of cleanwater while running pressure washer in low
pressure mode. Flushfor one to two minutes.
2. Shut off engine,turn off water supply, point gun in a
safe direction and squeezetrigger to relievetrapped
pressure,engagetrigger lock on spray gun and let
engine cool.
A WARNING
Keephigh pressure hose connectedto pump and spray gun
while system is pressurized.
ALWAYS point gun in safe direction and squeezespray gun
trigger, to releasehigh pressure, everytime you stop engine.
Engagetrigger lock when not in use.
3. Disconnecthose from spray gun and high pressure
outlet on pump. Drainwater from hose,gun, and nozzle
extension. Usea rag to wipe off the hose.
4. Empty pump of all pumped liquids by pulling recoil
handleabout six times. This should remove most liquid
in pump.
5. Store unit in a clean, dry area.
6. If storing for morethan 30 days,see "Long Term
Storage" on next page.
A WARNING
Store awayfrom furnaces, stoves, water heaters, clothes dryers
or other appliancesthat have pilot light or other ignition source
becausethey can ignite fuel vapors.
2O
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Craftsman 580676642 Owner's manual

Category
High-pressure cleaners
Type
Owner's manual
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