ESAB PAB User manual

Instruction manual

0465 589 001 GB 20190528

Valid for: serial no. 342-xxx-xxxx

PAB

TABLE OF CONTENTS

0465 589 001 © ESAB AB 2019

1

SAFETY ....................................................................................................... 4

2

INTRODUCTION.......................................................................................... 7

2.1 Equipment ............................................................................................... 7

3

TECHNICAL DATA ...................................................................................... 8

4

INSTALLATION............................................................................................ 9

4.1 LAF/TAF................................................................................................... 9

4.2 Aristo 1000 AC/DC.................................................................................. 15

4.3 Initial setup.............................................................................................. 21

5

OPERATION ................................................................................................ 23

5.1 Connections and control devices ......................................................... 23

6

MAINTENANCE........................................................................................... 24

6.1 Inspection and cleaning......................................................................... 24

7

ORDERING SPARE PARTS ........................................................................ 25

DIAGRAM ............................................................................................................ 26

ORDERING NUMBERS....................................................................................... 28

ACCESSORIES ................................................................................................... 29

Rights reserved to alter specifications without notice.

1 SAFETY

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1 SAFETY



NOTE: The unit is tested by ESAB in a general set-up. The responsibility for safety and

function, of the specific set-up, lies with the integrator.



Users of ESAB equipment have the ultimate responsibility for ensuring that anyone who

works on or near the equipment observes all the relevant safety precautions. Safety

precautions must meet the requirements that apply to this type of equipment. The following

recommendations should be observed in addition to the standard regulations that apply to

the workplace.

All work must be carried out by trained personnel well-acquainted with the operation of the

equipment. Incorrect operation of the equipment may lead to hazardous situations which can

result in injury to the operator and damage to the equipment.

1. Anyone who uses the equipment must be familiar with:

○ its operation

○ location of emergency stops

○ its function

○ relevant safety precautions

○ welding and cutting or other applicable operation of the equipment

2. The operator must ensure that:

○ no unauthorised person is stationed within the working area of the equipment

when it is started up

○ no-one is unprotected when the arc is struck or work is started with the

equipment

3. The workplace must:

○ be suitable for the purpose

○ be free from drafts

4. Personal safety equipment:

○ Always wear recommended personal safety equipment, such as safety glasses,

flame-proof clothing, safety gloves

○ Do not wear loose-fitting items, such as scarves, bracelets, rings, etc., which

could become trapped or cause burns

5. General precautions:

○ Make sure the return cable is connected securely

○ Work on high voltage equipment may only be carried out by a qualified

electrician

○ Appropriate fire extinguishing equipment must be clearly marked and close at

hand

○ Lubrication and maintenance must not be carried out on the equipment during

operation



CAUTION!

This product is solely intended for arc welding.

1 SAFETY

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WARNING!

Arc welding and cutting can be injurious to yourself and others. Take precautions

when welding and cutting. Ask for your employer's safety practices which should be

based on manufacturers' hazard data.

ELECTRIC SHOCK - Can kill

• Install and earth the unit in accordance with applicable standards

• Do not touch live electrical parts or electrodes with bare skin, wet gloves or

wet clothing

• Insulate yourself from earth and the workpiece

• Ensure your working stance is safe

FUMES AND GASES - Can be dangerous to health

• Keep your head out of the fumes

• Use ventilation, extraction at the arc, or both, to take fumes and gases away

from your breathing zone and the general area

ARC RAYS - Can injure eyes and burn skin

• Protect your eyes and body. Use the correct welding screen and filter lens and

wear protective clothing

• Protect bystanders with suitable screens or curtains

FIRE HAZARD

• Sparks (spatter) can cause fire. Make sure therefore that there are no

inflammable materials nearby

NOISE - Excessive noise can damage hearing

• Protect your ears. Use earmuffs or other hearing protection.

• Warn bystanders of the risk

MALFUNCTION - Call for expert assistance in the event of malfunction.

Read and understand the instruction manual before installing or operating.

PROTECT YOURSELF AND OTHERS!

CAUTION!

Class A equipment is not intended for use in residential

locations where the electrical power is provided by the

public low-voltage supply system. There may be

potential difficulties in ensuring electromagnetic

compatibility of class A equipment in those locations,

due to conducted as well as radiated disturbances.

CAUTION!

Read and understand the instruction manual before

installing or operating.

1 SAFETY

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NOTE!

Dispose of electronic equipment at the recycling

facility!

In observance of European Directive 2012/19/EC on

Waste Electrical and Electronic Equipment and its

implementation in accordance with national law,

electrical and/or electronic equipment that has reached

the end of its life must be disposed of at a recycling

facility.

As the person responsible for the equipment, it is your

responsibility to obtain information on approved

collection stations.

For further information contact the nearest ESAB dealer.

ESAB has an assortment of welding accessories and personal protection equipment

for purchase. For ordering information contact your local ESAB dealer or visit us on

our website.

2 INTRODUCTION

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2 INTRODUCTION

PAB is a control unit that translates the communication between the ESAB LAF, TAF and

Aristo 1000 AC/DC power sources and automation control equipment, such as PLC. It

receives control signals and settings via Profibus or Profinet, it receives setup files through

FTP via Ethernet.

PAB is used together with ESAB's CANbus equipped power sources for welding automation,

i.e. LAF, TAF and Aristo 1000 AC/DC. For power source and wire feed unit handling, see the

relevant instruction manual.

2.1 Equipment

PAB is supplied with:

• USB memory with configuration files

• The internal cabling

• Instruction manual

• Profibus version:

○ Two D-sub adapters for mounting in the adapter plate

○ One RJ45 panel socket for mounting in the adapter plate

• Profinet version:

○ RJ45 adapter plate

○ Block off plate

○ Two RJ45 cables

Instruction manuals can be downloaded from www.esab.com.

3 TECHNICAL DATA

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3 TECHNICAL DATA

PAB

Supply voltage (from power source) 12 V DC

Weight 0.8 kg

Dimensions (l × w × h) 224 × 126 × 58 mm

4 INSTALLATION

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4 INSTALLATION

The installation must be carried out by a professional.

4.1 LAF/TAF

Installation and connection to the LAF/TAF power sources, kit 0449535881 and kit

0449535882

Make sure that the power source is disconected from mains.

If the powersource does not already have a hole in the connection plate for the adapter plate

then follow step 1A-1C below.

1A. Remove the sideplate, frontplate and the lower coverplate.

4 INSTALLATION

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1B. Remove the lower side-support attachment and bend it to the side.

4 INSTALLATION

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1C. Create a hole in the connection plate according to the correct illustration below.

For LAF 1001 only:

4 INSTALLATION

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For LAF 1251/LAF 1601 only:

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For TAF 801/TAF 1251 only:

2A (Profibus). Mount the adapter plate 0465531880 together with the two D-sub adapters

0465530001 and the RJ45 panel socket 0462018001 on the right side of the connection

plate.

2B (Profinet). Mount the adapter plate 0465531880 together with the RJ45 adapter

0465795001 in the middle, the block off plate 0802859201 on the left side, and the RJ45

panel socket 0462018001 on the right side of the connection plate.

Mount the PAB inside the LAF/TAF

• Remove the cover from the screening box for the welding power source control board.

• Fit the PAB to the welding power source control board as shown in the illustration

below.

4 INSTALLATION

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3A (Profibus). Connect the CAN internal cabling 0458357885 to the control board, the RJ45

contact on the gateway board to the RJ45 panel socket on the adapter plate and the internal

cabling with D-sub splitter from the profibus board to the D-sub adapters on the adapter

plate.

3B (Profinet). Connect the CAN internal cabling 0458357885 to the control board, the RJ45

contact on the gateway board to the RJ45 panel socket on the right RJ45 connector on the

adapter plate. Connect the middle RJ45 connector on the adapter plate to the RJ45

connector on the small Profinet board that is mounted on the PAB.

4 INSTALLATION

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4.2 Aristo 1000 AC/DC

Installation and connection to the Aristo 1000 power source, kit 0449 535 881 and kit

0449 535 882.

Make sure that the power source is disconnected from mains. The board behind the front

plate is powered even if the power source is turned off.

If the powersource does not already have a hole in the connection plate for the adapter plate

then follow step 1A-1F below.

1A. Remove the right cover plate.

4 INSTALLATION

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1B. Remove the top cover.

1C. Remove the front cover. Make sure it is not hanging in the cabling.

4 INSTALLATION

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1D. Remove the block terminal plate. Make sure it is not hanging in the cabling.

1E. Remove the cover plate that is covering the four holes.

4 INSTALLATION

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1F. Create a hole in the connection plate according to the illustration below.

4 INSTALLATION

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2. Mount the gateway board in the Aristo 1000 power source according to the illustration

below.

4 INSTALLATION

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3A (Profibus). Mount the adapter plate

0465531880 together with the two D-sub

adapters 0465530001 and the RJ45 panel

socket 0462018001 on the right side of the

connection plate.

3B (Profinet). Mount the adapter plate

0465531880 together with the RJ45 adapter

0465795001 in the middle, the block off

plate 0802859201 on the left side, and the

RJ45 panel socket 0462018001 on the right

side of the connection plate.

4A (Profibus). Connect the CAN internal cabling 0458357885 to the control board and the

ethernet internal cabling from the RJ45 contact on the gateway board to the RJ45 panel

socket on the adapter plate.

Connect the internal cabling with D-sub splitter from the profibus gateway board to the D-sub

adapters on the adapter plate.

4B (Profinet). Connect the CAN internal cabling 0458357885 to the control board, the RJ45

contact on the gateway board to the RJ45 panel socket on the right RJ45 connector on the

adapter plate.

Connect the middle RJ45 connector on theadapter plate to theRJ45 connector on the small

Profinet board that is mounted on the PAB.

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ESAB PAB User manual

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