v
Table of Contents
Introduction............................................................................................................................ iii
Section 1 - Safety
Safety Notes ....................................................................................................................................... 1
Operating Safety................................................................................................................................. 1
Engine Safety ..................................................................................................................................... 2
Service Safety .................................................................................................................................... 3
Towing Safety..................................................................................................................................... 3
Reporting Trailer Safety Defects ........................................................................................................ 4
Safety Symbol Summary .................................................................................................................... 5
Section 2 - General Information
Specifications ..................................................................................................................................... 7
Unit Dimensions .................................................................................................................... 9
Unit Serial Number Locations........................................................................................................... 10
Component Locations....................................................................................................................... 11
Control Panel - MLT4060M, MLT4060K........................................................................................... 12
Control Panel - MLT4080M, MLT4080K........................................................................................... 13
Section 3 - Operation
Light Tower Set Up........................................................................................................................... 15
Prestart Checklist ............................................................................................................................. 16
Raising the Mast............................................................................................................................... 17
Raising the Mast with Electric Winch Option .................................................................................... 18
Starting the Unit................................................................................................................................ 19
Light Operation ................................................................................................................................. 20
Derating for Altitude.......................................................................................................................... 20
Wet Stacking .................................................................................................................................... 20
Voltage Regulator Option ................................................................................................................. 21
Customer Convenience Receptacles ............................................................................................... 21
Shutting Down the Unit..................................................................................................................... 21
Automatic Shutdown......................................................................................................................... 22
Lowering the Mast - Manual ............................................................................................................. 22
Lowering the Mast - Electric Winch Option.......................................................................................22
Electronically Lowering the Mast ......................................................................................... 22
Manually Lowering the Mast................................................................................................ 23
Removing the Lights for Transportation ........................................................................................... 24
Towing the Unit................................................................................................................................. 24
Lifting the Unit................................................................................................................................... 25
Section 4 - Maintenance
Daily Walk Around Inspection........................................................................................................... 27
General Maintenance ....................................................................................................................... 27
Basic Maintenance Schedule - Mitsubishi Engine............................................................................ 28
Basic Maintenance Schedule - Kubota Engine ................................................................................ 29
Winch Use, Operation & Maintenance - Manual .............................................................................. 29
Prior to Use.......................................................................................................................... 29
Operation............................................................................................................................. 30
Maintenance ........................................................................................................................ 30
Winch Preventive Maintenance Schedule ........................................................................... 31
Jack Maintenance............................................................................................................................. 31
Side-Wind Models ............................................................................................................... 31
Top-Wind Models ................................................................................................................ 32
Trailer Wheel Bearings ..................................................................................................................... 32
Section 5 - Troubleshooting
General Troubleshooting .................................................................................................................. 33