CURT 120763 Installation guide

Type
Installation guide

CURT 120763 is a weight carrying hitch specifically made for FORD TRANSIT CONNECT. It has a gross load capacity of 3,500 lbs. trailer weight and 350 lbs. tongue weight. The hitch is designed for use with ballmount # D-55001/45501 and has a hitch weight of 39 lbs. It is easy to install with no drilling required. The estimated installation time is 30 minutes for professionals and 60 minutes for novices. The hitch comes with a warranty against defects in material and workmanship at the time of retail purchase by the original purchaser.

CURT 120763 is a weight carrying hitch specifically made for FORD TRANSIT CONNECT. It has a gross load capacity of 3,500 lbs. trailer weight and 350 lbs. tongue weight. The hitch is designed for use with ballmount # D-55001/45501 and has a hitch weight of 39 lbs. It is easy to install with no drilling required. The estimated installation time is 30 minutes for professionals and 60 minutes for novices. The hitch comes with a warranty against defects in material and workmanship at the time of retail purchase by the original purchaser.

GROSS LOAD CAPACITY WHEN USED AS A WEIGHT CARRYING HITCH: LBS. TRAILER WEIGHT & LBS. TONGUE WEIGHT.
*
**
**
**
**
**
*D
DD
DO
OO
O
N
NN
NO
OO
OT
TT
T
E
EE
EX
XX
XC
CC
CE
EE
EE
EE
ED
DD
D
V
VV
VE
EE
EH
HH
HI
II
IC
CC
CL
LL
LE
EE
E
M
MM
MA
AA
AN
NN
NU
UU
UF
FF
FA
AA
AC
CC
CT
TT
TU
UU
UR
RR
RE
EE
ER
RR
R'
''
'S
SS
S
R
RR
RE
EE
EC
CC
CO
OO
OM
MM
MM
MM
ME
EE
EN
NN
ND
DD
DE
EE
ED
DD
D
T
TT
TO
OO
OW
WW
WI
II
IN
NN
NG
GG
G
C
CC
CA
AA
AP
PP
PA
AA
AC
CC
CI
II
IT
TT
TY
YY
Y.
..
.*
**
**
**
**
**
*
WARNING: ALL NON-TRAILER LOADS APPLIED TO THIS PRODUCT MUST BE SUPPORTED BY AUXILIARY STABILIZING STRAPS.
*
**
**
**
*
F
FF
FA
AA
AI
II
IL
LL
LU
UU
UR
RR
RE
EE
E
T
TT
TO
OO
O
P
PP
PR
RR
RO
OO
OP
PP
PE
EE
ER
RR
RL
LL
LY
YY
Y
S
SS
SU
UU
UP
PP
PP
PP
PO
OO
OR
RR
RT
TT
T
N
NN
NO
OO
ON
NN
N-
--
-T
TT
TR
RR
RA
AA
AI
II
IL
LL
LE
EE
ER
RR
R
L
LL
LO
OO
OA
AA
AD
DD
DS
SS
S
W
WW
WI
II
IL
LL
LL
LL
L
V
VV
VO
OO
OI
II
ID
DD
D
P
PP
PR
RR
RO
OO
OD
DD
DU
UU
UC
CC
CT
TT
T
W
WW
WA
AA
AR
RR
RR
RR
RA
AA
AN
NN
NT
TT
TY
YY
Y*
**
**
**
*
HAVING INSTALLATION QUESTIONS? CALL TECHNICAL SUPPORT AT
1-800-798-0813
HITCH WEIGHT: LBS.
INSTALL TIME
PROFESSIONAL: MINUTES
NOVICE (DIY): MINUTES
INSTALL NOTES:
P
PP
PE
EE
ER
RR
RI
II
IO
OO
OD
DD
DI
II
IC
CC
CA
AA
AL
LL
LL
LL
LY
YY
Y
C
CC
CH
HH
HE
EE
EC
CC
CK
KK
K
T
TT
TH
HH
HI
II
IS
SS
S
R
RR
RE
EE
EC
CC
CE
EE
EI
II
IV
VV
VE
EE
ER
RR
R
H
HH
HI
II
IT
TT
TC
CC
CH
HH
H
T
TT
TO
OO
O
E
EE
EN
NN
NS
SS
SU
UU
UR
RR
RE
EE
E
T
TT
TH
HH
HA
AA
AT
TT
T
A
AA
AL
LL
LL
LL
L
F
FF
FA
AA
AS
SS
ST
TT
TE
EE
EN
NN
NE
EE
ER
RR
RS
SS
S
A
AA
AR
RR
RE
EE
E
T
TT
TI
II
IG
GG
GH
HH
HT
TT
T
A
AA
AN
NN
ND
DD
D
T
TT
TH
HH
HA
AA
AT
TT
T
A
AA
AL
LL
LL
LL
L
S
SS
ST
TT
TR
RR
RU
UU
UC
CC
CT
TT
TU
UU
UR
RR
RA
AA
AL
LL
L
C
CC
CO
OO
OM
MM
MP
PP
PO
OO
ON
NN
NE
EE
EN
NN
NT
TT
TS
SS
S
A
AA
AR
RR
RE
EE
E
S
SS
SO
OO
OU
UU
UN
NN
ND
DD
D.
..
.
Curt Manufacturing Inc., warrants this product to be free of defects in material and/or workmanship at the time of retail purchase by the original purchaser. If the product is found to be defective,
Curt Manufacturing Inc., may repair or replace the product, at their option, when the product is returned, prepaid, with proof of purchase. Alteration to, misuse of, or improper installation of
this product voids the warranty. Curt Manufacturing Inc.'s liability is limited to repair or replacement of products found to be defective, and specifically excludes liability for incidental or
consequential loss or damage.
3,500 350
39
30
FORD TRANSIT CONNECT
8/27/09
12076
60
PAGE 1 of 2
Parts List
DESCRIPTION
PART NUMBER
QTY
ITEM
HEX BOLTM12-1.75 x 40mm41
CONICAL TOOTHED WASHER1/2"
4
2
MUST LOWER SPARE FOR ACCESS TO FRAME WELDNUTS
(REMOVING FROM CABLES TO EASE INSTALLATION)
EXISTING WELDNUTS
IN FRAME
(BOTH SIDES)
DESIGNED FOR USE WITH
BALLMOUNT # D-55001 / 45501
1
2
LOWER EXHAUST FOR INSTALLATION
VEHICLE FRAME
- NO DRILLING REQUIRED
- LOWER EXHAUST
- LOWER SPARE TIRE
RE-ATTACH WIRE
FASTENER TO THIS
HOLE
EXISTING WIRE
FASTENER
LOCATION
FUEL LINES
HAVING INSTALLATION QUESTIONS? CALL TECHNICAL SUPPORT AT
1-800-798-0813
INSTALLATION STEPS
P
PP
PE
EE
ER
RR
RI
II
IO
OO
OD
DD
DI
II
IC
CC
CA
AA
AL
LL
LL
LL
LY
YY
Y
C
CC
CH
HH
HE
EE
EC
CC
CK
KK
K
T
TT
TH
HH
HI
II
IS
SS
S
R
RR
RE
EE
EC
CC
CE
EE
EI
II
IV
VV
VE
EE
ER
RR
R
H
HH
HI
II
IT
TT
TC
CC
CH
HH
H
T
TT
TO
OO
O
E
EE
EN
NN
NS
SS
SU
UU
UR
RR
RE
EE
E
T
TT
TH
HH
HA
AA
AT
TT
T
A
AA
AL
LL
LL
LL
L
F
FF
FA
AA
AS
SS
ST
TT
TE
EE
EN
NN
NE
EE
ER
RR
RS
SS
S
A
AA
AR
RR
RE
EE
E
T
TT
TI
II
IG
GG
GH
HH
HT
TT
T
A
AA
AN
NN
ND
DD
D
T
TT
TH
HH
HA
AA
AT
TT
T
A
AA
AL
LL
LL
LL
L
S
SS
ST
TT
TR
RR
RU
UU
UC
CC
CT
TT
TU
UU
UR
RR
RA
AA
AL
LL
L
C
CC
CO
OO
OM
MM
MP
PP
PO
OO
ON
NN
NE
EE
EN
NN
NT
TT
TS
SS
S
A
AA
AR
RR
RE
EE
E
S
SS
SO
OO
OU
UU
UN
NN
ND
DD
D.
..
.
Curt Manufacturing Inc., warrants this product to be free of defects in material and/or workmanship at the time of retail purchase by the original purchaser. If the product is found to be defective,
Curt Manufacturing Inc., may repair or replace the product, at their option, when the product is returned, prepaid, with proof of purchase. Alteration to, misuse of, or improper installation of
this product voids the warranty. Curt Manufacturing Inc.'s liability is limited to repair or replacement of products found to be defective, and specifically excludes liability for incidental or
consequential loss or damage.
FORD TRANSIT CONNECT
8/13/09
12076
PAGE 2 of 2
BUMPER COVER
BUMPER BEAM
INSTALLED HITCH POSITION
1) Lower rearmost exhaust hanger by twisting the hanger 90° in the frame and lower through the slot in the
frame. (See ehaust hanger removal image)
2) Lower the spare tire, to ease installation remove spare tire from vehicle. (Spare tire will be re-installed
in step 7)
(Note: Refer to vehicle manual for spare tire removal)
3) Using a screw driver, on the passenger side, pry the wire fastener from the frame rail.
Caution: before and while raising hitch into position, be sure not to pinch any wires or fuel lines between
the hitch and the frame rails.
4) To raise hitch into position, raise the passenger side mounting plate up to the inside of the frame while
sliding the hitch over the exhaust. Then raise the driver side mounting plate to the inside of the frame.
5) Loosely secure hitch with M12-1.75 hex bolts and 1/2" conical toothed washers through existing
weldnuts in side of frame rails. Attach the wire fastener (removed in step 3) to passenger side mounting
plate where shown.
6) Torque all 12mm fasteners to 88 lb-ft.
7) Re-install exhaust hanger (reverse of removal) and re-install spare tire (spare tire may touch hitch when
fully raised).
TOOLS REQUIRED
SOCKET WRENCH
TORQUE WRENCH
19mm SOCKET
SCREW DRIVER
EXHAUST HANGER REMOVAL
  • Page 1 1
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CURT 120763 Installation guide

Type
Installation guide

CURT 120763 is a weight carrying hitch specifically made for FORD TRANSIT CONNECT. It has a gross load capacity of 3,500 lbs. trailer weight and 350 lbs. tongue weight. The hitch is designed for use with ballmount # D-55001/45501 and has a hitch weight of 39 lbs. It is easy to install with no drilling required. The estimated installation time is 30 minutes for professionals and 60 minutes for novices. The hitch comes with a warranty against defects in material and workmanship at the time of retail purchase by the original purchaser.

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