Bradley Aerada 1200 Series Installation guide

Aerada 1200 Series
Bradley
Brand
Bradley
Model
Aerada 1200 Series
Category
Sanitary ware
Type
Installation guide

This manual is also suitable for

Installation
P.O. Box 309
Menomonee Falls, WI 53052 USA
800 BRADLEY (800 272 3539)
+1 262 251 6000
bradleycorp.com
IMPORTANT
Read this entire installation manual to ensure proper installation. When finished with the installation, file
this manual with the owner or maintenance department. Compliance and conformity to local codes and
ordinances is the responsibility of the installer.
Pressurized plumbing fixtures shall be installed in accordance with manufacturer´s recommendations. The
supply piping to these devices shall be securely anchored to the building structure to prevent installed
device from unnecessary movement when operated by the user. Care shall be exercised when installing the
device to prevent marring the exposed significant surface.
Separate parts from packaging and make sure all parts are accounted for before discarding packaging
material. If any parts are missing, do not begin installation until you obtain the missing parts.
Make sure that all water supply lines have been flushed and then completely turned off before beginning
installation. Do not use pipe dope. Debris in supply lines can cause valves to malfunction. Possible valve
contamination could occur which will void any warranty. Teflon tape is the recommended sealant.
Product warranties may be found under “Products” on our web site at www.bradleycorp.com.
Aerada™ 1200 Series
CS Faucet
S53-325 Battery-Operated Capacitive
Sensing Gooseneck Faucet
Centershank with 4-inch Trim Plate
(Optional: 8-inch or No Trim Plate)
Table of Contents
Supplies Required.................. 2
Installation ..................... 4
Manual Settings ................... 6
Adjustments....................................9
Troubleshooting ................................10
Care and Maintenance ..........................12
Multi-Faucet Transformer Wiring ...................14
215-1641 Rev. E; ECN 16-02-002
© 2016 Bradley
Page 1 of 13 9/7/2016
2
S53-325 Installation
9/7/2016
Bradley • 215-1641 Rev. E; ECN 16-02-002
Components for Model S53-325
Spout Gasket
(269-1951)
Top Spacer
(269-1952)
Top Gasket
(269-1953)
4" Trim Plate Kit
(269-1955) included
8" Trim Plate Kit
(269-1956) Optional
3-in-1 Washer
(269-1911)
Shank Nuts
Black
Sensor Wire
Valve Control
Module
Drain
Grounding
Wire
Sensor
Washer
Earth
Grounding
Wire
Grounding Kit
(269-1889)
Insulator
Spacer (Red)
M4 x 25mm
Screw
Sink Ground
Kit (includes
ground wires,
spout lock
washer and
nut and sensor
washer)
Battery Box
(S08-386)
5'
ref.
3' ref.
Optional AC Adapters
(In Lieu of Battery Box)
Single Unit Adapter
(153-443)
6-Unit Adapter Box
(153-444)
Wire Assembly for
6-Unit Adapter Box
(269-1841)
Order One Per Faucet)
Valve Control Module Kit (153-447) includes:
• Control Module
• Grounding Kit
• Dirt Filter
• 1/2" NPS x 1/2" NPS x 12" hose included
• (4) Alkaline Batteries included
.5 GPM Aerator Kit - 269-2482
1.5 GPM Aerator Kit - 269-1957
3
Installation S53-325
Bradley • 215-1641 Rev. E; ECN 16-02-002 9/7/2016
1
Attach Faucet and Trim Plate to the Deck
A
Drill two 3/8" (9.5mm)
diameter holes. Drill 1"
(25mm) diameter hole.
B
Attach trim plate studs
and secure trim plate
to sink using metal
washers and hex nuts.
Sink/Counter Top
Trim Plate Studs
Optional Trim Plate Removal
A
Remove and discard long
trim plate screws and white
plastic screw spacers.
B
After removing trim
plate, re-attach gaskets
and faucet spacer using
shorter M4 x 12mm screws
(supplied). Do not re-install
screw spacers.
Gasket and Faucet Spacers
Trim Plate
Red Plastic Screw Spacers
Long Trim Plate Screws
Short Trim Plate Screws
4
S53-325 Installation
9/7/2016
Bradley • 215-1641 Rev. E; ECN 16-02-002
2
Attach Activation Hardware to Faucet Shank
A
Attach grounding
hardware to shank in
the order shown.
B
Attach activation
hardware to shank in
the order shown.
3-in-1 Washer
Brass Mounting Nut
Sensor Wire Connection Washer
Brass Mounting Nut
3
Connect the Valve Control Module
A
Place rubber washer
into white top nut fitting.
Tab on 3-in-1 washer must be
positioned 180 degrees opposite
tab on sensor connection washer.
B
Hand tighten valve
control module to faucet
shank.
5
Installation S53-325
Bradley • 215-1641 Rev. E; ECN 16-02-002 9/7/2016
4
Connect Sensor Wire
A
Connect sensor wire to
sensor wire connection
washer.
Sensor Wire Connection Washer
Black Sensor Wire
5
Connect Sink Ground Wire
A
Connect sink/drain
ground wire to sink
grounding tab washer.
B
Connect this end of sink
ground wire to one tab
on U-tab connection.
C
Place ring on terminal
side on one of the
threaded studs and
fasten with lock washer
and nut.
D
Attach drain wire clamp
to sink drain.
Ring Terminal Side
Sink Ground Wire
U-Tab Connection
Sink Grounding
Tab Washer
For applications without a trim
plate, cut off the ring terminal
side and discard. The remaining
portion of wire can be taped to
the sink ground wire using electric
tape. For applications using trim
plate, refer to Step C.
6
S53-325 Installation
9/7/2016
Bradley • 215-1641 Rev. E; ECN 16-02-002
6
Install Earth Ground Assembly
A
Connect earth
grounding clamp to cold
water supply between
shut off valve and wall
plate.
B
Connect earth
grounding connector to
remaining terminal on
U-tab connector.
Be sure to attach directly to the
copper pipe and not to the shut
off valve.
7
Install and Connect Battery Pack
A
Remove battery box
cover by unscrewing (2)
phillips screws.
B
Secure battery
compartment to wall
using wall anchors
or double-sided tape.
Insert (4) d-cell alkaline
batteries and replace
cover.
C
Connect battery box
connector (or AC power
connector) to valve
control module power
connection.
Valve Control Module
Power Connection
Battery Box
Connector (or AC
Power connector)
For installations using optional
AC power source, connect power
source as shown in Step C.
7
Installation S53-325
Bradley • 215-1641 Rev. E; ECN 16-02-002 9/7/2016
Troubleshooting Guide
Problem Cause Solution
Faucet not working (no
flashing red indicator located
inside clear cover of valve
control box).
Batteries not inserted correctly. Remove cover from battery box and check that the batteries have been inserted
to the correct orientation and are making connections to the contacts. Refer to the
battery icons located on the base of the battery box tray.
Improper or poor connection to
power supply.
Check that the connection from the battery box is fully inserted into the female
connector on the valve control box and assure the connector round thumbnut is
fully fastened.
Faucet not working and no
water flows when activated
(red indicator is flashing).
Low batteries. If red indicator is flashing 5 times every 4 seconds, replace with new alkaline
batteries.
Water source valves turned off. Open water source valves and check that there is water flow.
Sensor shorted to ground or unit
unable to calibrate.
If red indicator is flashing once or multiple times every 4 seconds, there is a
problem with the installation and the sensor is shorted. To verify the control box is
working correctly, carefully disconnect the black sensor wire from the connection
washer. With the wire disconnected, touch the connector at the end of the black
wire with your fingers. The sensor should activate and water should come on. Let
go of the connector and the water should shut off. If the unit works as described
above and it malfunctions when you reconnect the black sensor wire to the spout
assembly, then there is an error in the spout and cover plate installation. If the
faucet does not activate as described when touching the sensor connector, then
you have a grounding issue or there is a broken sensor wire (see troubleshooting
below).
Improper ground connection. There is improper earth grounding if the faucet activates when you touch any
of the steel braided supply hoses, the brass fitting on the valve box or the
mixing valve. Verify that the ground clamp has been installed and recheck the
connections. Verify the clamp is tightly fastened directly to the copper pipe for a
proper ground connection. Reset the unit following procedure below.*
Broken or corrupt sensor wire or
defective valve box electronics.
If the connector has broken off of the black sensor wire or the valve box appears to
be defective please contact Bradley Technical Service. Do not attempt to repair the
valve box or sensor wire.
Intermittent cycling and/
or water runs on after
activation.
Poor sensor washer and wire
connection.
Verify the brass nuts that fasten the connection washer are fully tightened.
Reconnect the sensor wire to the washer. Reset the unit following procedure
below.*
Insufficient ground connection. Verify that the earth ground clamp has been installed and recheck the connections.
Verify the clamp is tightly fastened directly to the copper pope for a robust ground
connection. Reset the unit following procedure bellow.*
Intermittent cycling and/or
faucet activation is overly
sensitive.
Isolation parts are not installed or
not installed correctly.
If the faucet activates when you touch the sink, the unit installation is improper.
Check that isolation components are used and installed correctly. Verify the sink
ground connection is in place and installed properly.
Water stays on or runs on
after you pull your hand
away.
Drain grounding not connected or
assembled.
Check that the drain ground is assembled to the threaded portion of the metal
drain ring (not on the pipe) and is connected to the tab on the valve control box.
Reset the unit following the procedure below.*
Water stays on. There is sensor short to ground
or unit is not calibrating.
Reset the unit following the procedure below.* If water continues to run, there is an
error in the installation and grounding scheme (see above).
Dial set to the "open" position
or not turned to the full "auto"
position.
Turn the knob on the side of the valve control box fully to the "auto" position (until
it hits the stop) and actuate the faucet by placing your hand near the spout. Water
should stop running and unit will return to the normal idle operation mode once
you remove your hand from the spout.
Water is dripping from spout
when not activated.
Debris or particulate matter is
trapped in valve.
Turn off water source valves. Remove aerator from end of the spout and examine
for dirt and particulates. Inspect and clean input dirt filter. Reinsert filter and turn
water source back on. Activate faucet several times without the aerator installed
to flush any debris from the valve mechanism until dripping has ceased. Reinstall
aerator.
Dial not turned to the full "auto"
position.
Turn the knob on the side of the valve control box fully to the "auto" position (until
it hits the stop) and activate the faucet several times by placing your hand near the
spout. Water should stop running or dripping and unit will return to the normal idle
operation mode once hand is removed from the spout.
*How to rest the Unit: Disconnect power source for 10 seconds. The valve will close and the water will stop running. After 10 seconds, reconnect
power supply. let until recalibrate for another 20 seconds and verify faucet activation.
8
S53-325 Installation
9/7/2016
Bradley • 215-1641 Rev. E; ECN 16-02-002
Operating Modes Description
Cleaning Mode The faucet is inactive for 90 seconds.
Normal Mode The faucet is activated if it senses a hand presence. This is the default operating mode of the
faucet.
Metering Mode (10 s) The faucet will shut off after 10 seconds regardless of hand presence detected.
Scrub Mode (60 s) The faucet will shut off 60 seconds after the detection of the last hand presence.
Scrub Mode (180 s) The faucet will shut off 180 seconds after the detection of the last hand presence.
Sensor Range Adjustment Change the detection distance of the infrared sensor. The default sensor range is
approximately 1” beyond the spout.
Reset All settings will be reset to original factory settings.
In order to set the operating modes, the faucet needs to be placed into "Manual Setting" mode. At this time,
operating modes can be changed within the next 30 minutes.
The following is a functional diagram to show the different settings available for manual faucet adjustment. See
detailed instructions on pages 5 through 7.
Function Diagram of Operating Modes
Modes Water Pulses in Second(s)
5 4 1 4 1 4 1 4 1 4 1
Cleaning Mode
Normal Mode
Metering Mode (10 seconds)
Scrub Mode (60 seconds)
Scrub Mode (180 seconds)
Sensor Range Adjustment
Faucet Adjustments
Operating modes and sensor ranges can be adjusted with a manual operation through the infrared sensor.
Faucet adjustment operations apply to all models.
Operating Modes
Water is Off
Water is On
9
Installation S53-325
Bradley • 215-1641 Rev. E; ECN 16-02-002 9/7/2016
Problem Possible Cause Solution
No water flow Supply valves are closed Open supply valves
Aerator is blocked or dirty Clean or replace aerator (See "Care and Maintenance")
Inlet water line filter is dirty or
blocked
Clean or replace filter (See "Care and Maintenance")
Braided hose is kinked Eliminate braided hose kink
No external water pressure Check water pressure/Provide water pressure
Battery is drained (DC
faucets only)
Replace battery (See "Care and Maintenance")
Battery contacts are corroded
(DC faucets only)
Clean contacts or replace battery (See "Care and Maintenance")
Reverse battery insertion Insert battery correctly
Connector between
transformer and power
adapter unplugged (AC
faucets only)
Plug connector
Power adapter contacts are
corroded (AC faucets only)
Clean contacts
Connecting cable is kinked or
broken (AC faucets only)
Replace defective parts (See "Replacement Parts")
No external power supply
(AC faucets only)
Check external power supply/Provide power supply
Shut-off screw is missing or
defective
Replace shut-off screw (See "Replacement Parts")
Solenoid valve inoperable Replace solenoid valve (See "Replacement Parts")
Faucet is in cleaning mode Wait for cleaning mode to end (appr. 90 seconds)
Electronics module
inoperable
Contact Bradley technical service or replace power adapter (See
“Replacement Parts”)
Power adapter defective (AC
faucets only)
Contact Bradley technical service or replace power adapter (See
“Replacement Parts”)
Sensor distance is not
adjusted properly
Reset sensor monitoring range
Remove and re-install shut-off screw. Do not disturb sensor scanning
procedure (wait until water flow stops and LED switches off)
Infrared window scratched
or dirty
Clean window with smooth cloth
Troubleshooting
10
S53-325 Installation
9/7/2016
Bradley • 215-1641 Rev. E; ECN 16-02-002
Problem Possible Cause Solution
Water runs
continuously and stops
when object present
Connector between
electronics module and
solenoid valve plug is
reversed
Plug connector properly
Water runs
continuously
Interfering object is in
monitoring range
Remove object from monitoring area
Remove and re-install shut-off screw. Do not disturb sensor scanning
procedure (wait until water flow stops and LED switches off)
Defective electronics module Replace electronics module (See “Replacement Parts”)
Improper sensor mode Change mode or reset sensor (See “Care and Maintenance”)
External water pressure too
high
Check external water pressure
Provide pressure between 20 - 125 psi
Solenoid valve inoperable Replace solenoid valve (See “Replacement Parts”)
Water flows although
shut-off screw is
removed
Electronics module is
inoperable
Replace electronics module (See “Replacement Parts”)
Water drops on infrared
window
Clean window with smooth cloth
Faucet turns on by itself Infrared window is dirty or
scratched
Clean window with smooth cloth
Input line pressure fluctuates Install appropriate line pressure regulators
Faucet is leaking water Connections between
housing and braided hoses
are loose
Check O-rings
Replace O-rings when damaged or missing
Connection between braided
hose and inlet supply are
loose
Check rubber washers
Replace washers when damaged or missing
Connection between valve
body and solenoid valve is
loose
Check O-rings
Replace O-rings when damaged. Carefully reinstall solenoid valve and
do not overtighten.
Faucet drips, solenoid valve
does not close properly
Clean or replace solenoid valve (See “Replacement Parts”)
Temperature cannot be
adjusted properly
No, or too little hot or cold
water. Supply valves are not
fully opened
Fully open supply valves
Inlet water line filter is dirty or
blocked
Clean or replace filter (See “Care and Maintenance”)
Braided hose is kinked Eliminate braided hose kink
Backflow preventer in faucet
inlet is blocked
Unblock backflow preventer
Temperature of hot or cold
water supply is too low
Check inlet water temperature or inspect boiler
Hot water temperature not
sufficient
Reverse hot water limiter (See “Care and Maintenance”)
Braided hoses are connected
improperly (cold to hot and
hot to cold)
Correct the connections
11
Installation S53-325
Bradley • 215-1641 Rev. E; ECN 16-02-002 9/7/2016
Care and Maintenance
The following are described in this section:
• Activating Cleaning Mode
• Replacing Battery
• Cleaning or Replacing Inlet Filter
• Adjusting Water Temperature (Internal
Mixer)
• Adjusting Hot Water Limiter (External
mixer)
• Cleaning or Replacing Aerator
1
Fully cover sensor with hand until water flow stops.
This takes approximately 5 seconds.
Activating Cleaning Mode
In order to set the cleaning mode, the faucet needs to
have been set once into the "Manual Setting" mode. See
"Manual Setting" instructions. When cleaning mode is
activated, the faucet will be inoperable for 90 seconds.
2
Remove hand. Cleaning Mode is now activated.
Replacing Battery
A traditional lavatory faucet is shown as an example.
These instructions apply to all DC models. Before
replacing the batter, be sure that:
• Battery is low (LED is lit)
• New 6 V Lithium battery (CR-P2) is required
1
Remove shut-off screw.
2
Remove mixer handle (for faucets with external
mixer only).
3
Remove housing vertically.
4
Remove used battery from battery holder and
recycle.
5
Insert new battery. The LED lights up for 1
second.
6
Mount housing vertically.
12
S53-325 Installation
9/7/2016
Bradley • 215-1641 Rev. E; ECN 16-02-002
180°
95%
85%
7
Install shut-off screw.
8
Install mixer handle (for faucets with
external mixer only).
Cleaning or Replacing Inlet Filter
1
Close supply valves.
2
Disconnected braided hoses and clean or replace
filter. For a new filter, see Replacement Parts
section.
3
Connect braided hose with filter to supply valve.
Cold water = White Label Hot Water = No Label
Adjusting Hot Water Limiter
(External Mixer)
The proportion of hot water can be switched from
approximately 85% to 95% (or reverse) depending
upon inlet water pressures and temperatures. The
default setting is 85%.
CAUTION Hot water may burn skin. Hold
hand carefully under water and
remove quickly.
1
Remove mixer handle.
2
Carefully pull out hot water limiter from handle
(using pliers) and reverse by 180°.
Settings of hot water limiter (view from
placement in mixer handle)
3
Mount mixer handle. The proportion of hot
water is now changed.
13
Installation S53-325
Bradley • 215-1641 Rev. E; ECN 16-02-002 9/7/2016
232-009 (1–8 faucets)
Transformer can be used to connect up to 8
faucets. All units must be connected in parallel.
AC Connector from
Faucet
Bank Installation
Adapter Wire
Bank Installation Adapter Wire
(Incl. w/ AC Faucet)
Additional Wiring, if needed,
To be Supplied by Customer
(22 GA min; 50 ft. max. length)
Cleaning or Replacing Aerator
1
Remove shut-off screw.
2
Remove aerator with vandal resistant wrench
supplied with the faucet. Clean or replace aerator,
then reinstall.
3
Install shut-off screw.
Multi-Faucet Transformer
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
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  • Page 11 11
  • Page 12 12
  • Page 13 13

Bradley Aerada 1200 Series Installation guide

Aerada 1200 Series
Bradley
Brand
Bradley
Model
Aerada 1200 Series
Category
Sanitary ware
Type
Installation guide
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