Cembre TC055 User manual

Type
User manual
OPERATION AND MAINTENANCE MANUAL
NOTICE Dโ€™UTILISATION ET ENTRETIEN
BEDIENUNGSANLEITUNG
MANUAL DE USO Y MANTENIMIENTO
MANUALE Dโ€™USO E MANUTENZIONE
TC055
HYDRAULIC CUTTING HEAD
TETE COUPE-CABLE HYDRAULIQUE
HYDRAULISCHER SCHNEIDKOPF
CABEZA HIDRAULICA DE CORTE
TESTA OLEODINAMICA DA TAGLIO
This manual is the property of
Cembre
:
any reproduction is forbidden without written permission.
Ce manuel est la proprietรฉ de
Cembre
:
toute reproduction est interdite sauf autorisation รฉcrite.
Der Firma Cembre bleibt das Eigentumsrecht der Bedienungsanleitung vorbehalten.
Ohne vorherige schriftliche Genehmigung darf die Bedienungsanleitung weder vollstรคndig noch teilweise vervielfรคltigt werden.
Este manual es propiedad de
Cembre
.
Toda reproducciรณn estรก prohibida sin autorizaciรณn escrita.
Questo manuale รจ di proprietร  della
Cembre
:
ogni riproduzione รฉ vietata se non autorizzata per scritto.
ENGLISH
FRANร‡AIS
DEUTSCH
ESPAร‘OL
ITALIANO
12 M 098
Cembre Ltd.
Dunton Park
Kingsbury Road, Curdworth - Sutton Coldfield
West Midlands B76 9EB (Great Britain)
Tel.: 01675 470440 - Fax: 01675 470220
www.cembre.co.uk
Cembre S.p.A.
Via Serenissima, 9
25135 Brescia (Italia)
Telefono: 030 36921
Telefax: 030 3365766
www.cembre.it
Cembre S.a.r.l.
22 Avenue Ferdinand de Lesseps
91420 Morangis (France)
Tรฉl.: 01 60 49 11 90 - Fax: 01 60 49 29 10
B.P. 37 - 91421 Morangis Cรฉdex
www.cembre.fr
Cembre Espaรฑa S.L.
Calle Verano, 6 y 8 - P.I. Las Monjas
28850 Torrejรณn de Ardoz - Madrid (Espaรฑa)
Telรฉfono: 91 4852580
Telefax: 91 4852581
www.cembre.es
Cembre AS
Fossnes Senter
N-3160 Stokke (Norway)
Phone: (47) 33361765
Telefax: (47) 33361766
www.cembre.no
Cembre GmbH
HeidemannstraรŸe 166
80939 Mรผnchen (Deutschland)
Telefon: 089/3580676
Telefax: 089/35806777
www.cembre.de
Cembre Inc.
Raritan Center Business Park
181 Fieldcrest Avenue
Edison, New Jersey 08837 (USA)
Tel.: (732) 225-7415 - Fax: (732) 225-7414
www.cembreinc.com
www.cembre. com
cod. 6261121
Cer๏ฟฝ๏ฌed Environmental
Management System
Cer๏ฟฝ๏ฌed Occupa๏ฟฝonal
Health & Safety
Management System
Cer๏ฟฝ๏ฌed Quality
Management System
1
Head type
Tรชte type
Typ Kopf
Cabeza tipo
Tipo di testa
WARNING LABELS - ETIQUETTES SIGNALETIQUES - WARNSCHILDER -
ETIQUETAS DE ATENCION - ETICHETTE Dโ€™AVVERTENZA
TYPE
2
4
1
2
3
MAX.
PRESSURE
700 bar (10,000 psi)
3
Max.pressure
Max. pression
Max. Arbeitsdruck
Presiรณn mรกxima
Pressione massima
4
Year
Annรฉe
Jahr
Aรฑo
Anno
max cutting diam.
รธ maxi de coupe
max. Schneid. รธ
รธ max de corte
รธ max di taglio
ร˜ MAX.
mm
โ€“ Before using the tool, carefully read the instructions in this manual.
โ€“ Avant dโ€™utiliser cet outil, lire attentivement les instructions de cette notice.
โ€“ Vor Inbetriebnahme unbedingt die Bedienungsanleitung durchlesen.
โ€“ Antes de utilizar la herramienta, leer atentamente las instrucciones contenidas en este manual.
โ€“ Prima di utilizzare lโ€™utensile, leggere attentamente le istruzioni contenute in questo manuale.
โ€“ Keep hands clear of cutting blades.
โ€“ Au cours de la coupe, tenir les mains loin des lames.
โ€“ Wรคhrend des Schneidens die Hรคnde von den Messern fernhalten.
โ€“ Durante el corte, tener las manos alejadas de las cuchillas.
โ€“ Durante il taglio, tenere le mani lontane dalle lame.
2
โ€“ Always wear safety glasses and gloves when operating this tool.
โ€“ Porter toujours les lunettes de protection et les gants de travail.
โ€“ Immer mit Schutzbrille und Handschuhen bedienen.
โ€“ Trabajar siempre con las gafas y guantes de seguridad.
โ€“ Operare sempre con visiera protettiva e guanti da lavoro.
3
4
1 2 3
1
4
1 22
2530 G.T
Made in Italy
TC055
55
6. CUTTING RANGE CAPACITE DE COUPE SCHNEIDBEREICH
CAPACIDAD DE CORTE CAPACITร€ DI TAGLIO
MAX CUTTING DIAMETER
DIAMETRE EXTERIEUR MAX. SECTIONNABLE
MAX. SCHNEIDDURCHMESSER
DIAMETRO MAX DE CORTE
DIAMETRO ESTERNO MAX TAGLIABILE
Steel Acier
Stahl Acero Acciaio
โ‰ค 30
โ‰ค 16
โ‰ค 25
โ‰ค 60
โ‰ค 41
โ‰ค 20
โ‰ค 34
55
โ‰ค 42
Multi-strand steel (strands qty. โ‰ฅ 200)
Acier extra-souple ( โ‰ฅ 200 brins)
Mehrdrรคhtiger Stahl ( Draht โ‰ฅ 200)
Acero ๏ฌ‚ex ( โ‰ฅ 200 Hilos)
Acciaio extra๏ฌ‚ex ( Nยฐ๏ฌli elem.โ‰ฅ 200)
โ‰ค 180 22
Steel Acier
Stahl Acero Acciaio
โ‰ค 180
ACSR Aluminium-Acier
Aluminium/Stahl ACSR
Alluminio/Acciaio
โ‰ค 180
Copper Cuivre
Kupfer Cobre Rame
55
55
Aluminium Aluminium
Aluminium Aluminio Alluminio
Almelec Almelec
Alu-Legierung Almelec Aldrey
Copper Cuivre
Kupfer Cobre Rame
Aluminium Aluminium
Aluminium Aluminio Alluminio
(*) TYPICAL EXAMPLES - A TITRE Dโ€™ EXEMPLES - EINIGE BEDEUTENDE ANWENDUNGEN - ALGUNOS EJEMPLOS INDICATIVOS - ESEMPI INDICATIVI
(*)
ROPES & CONDUCTORS CABLE
SEILE & LEITER CABLES Y CONDUCTORES FUNE
RODS ROND MASSIF
STANGEN VARILLAS TONDO
(daN/mm
2
) (lbs/sq.in.)
โ‰ค 59,450
โ‰ค 29,000
โ‰ค 49,300
โ‰ค 261,000
20
22
34
38,5
50
โ‰ค 43,000
โ‰ค 23,200
โ‰ค 36,250
โ‰ค 87,000
โ‰ค 60,900
โ‰ค 261,000
(mm) (inches)
2-3/16โ€
2-3/16โ€
2-3/16โ€
7 x 0.118 = รธ out. 0.354
19 x 0.083 = รธ out. 0.413
19 x 0.091 = รธ out. 0.453
(*)
โ‰ค 261,000 0.866
0.787
0.866
1.338
1.515
1.968
Guy wire
(GW15-9/16-188)
(ge๏ฌ‚ochtene Zugstangen)
7 x 4,77 :
รธ
=14,30 7 x 0.188 :
รธ
=0.562
Extra high
strength grade
(besonders hohe Zugefstigkeit)
MATERIAL
MATIERE
WERKSTOFF
MATERIAL
MATERIALE
TENSILE STRENGTH
CHARGE DE RUPTURE A LA TRACTION
ZUGFESTIGKEIT
CARGA DE ROTURA
CARICO DI ROTTURA A TRAZIONE
7 x 3,0 : รธ = 9,0
19 x 2,1 : รธ = 10,5
19 x 2,3 : รธ = 11,5
26 x 2,50 + 7 x 1,95 : รธ = 15,85
26 x 3,06 + 7 x 2,38 : รธ = 19,38
26 x 3,60 + 7 x 2,80 : รธ = 22,80
26 x 4,44 + 7 x 3,45 : รธ = 28,14
54 x 3,50 + 19 x 2,10 : รธ = 31,50
54 x 4,36 + 19 x 2,62 : รธ = 39,20
83 x 4,60 + 16 x 2,80 : รธ = 50,00
50 (*)
26 x 0.098 + 7 x 0.077 : รธ out 0.624
26 x 0.120 + 7 x 0.094 : รธ out 0.763
26 x 0.142 + 7 x 0.110 : รธ out 0.897
26 x 0.175 + 7 x 0.136 : รธ out 1.108
54 x 0.138 + 19 x 0.082 : รธ out 1.240
54 x 0.172 + 19 x 0.103 : รธ out 1.543
83 x 0.181 + 16 x 0.110 : รธ out 1.968
1.968 (*)
xxxx
HYDRAULIC CUTTING HEAD
TC055
WARNING
โ€ข๎€ƒ Wear๎€ƒeye๎€ƒprotection.๎€ƒMetal๎€ƒchips๎€ƒcan๎€ƒ๎ƒy๎€ƒfrom๎€ƒblades๎€ƒwhen๎€ƒcutting.
โ€ข๎€ƒ Do๎€ƒnot๎€ƒcut๎€ƒshort,๎€ƒunsecured๎€ƒpieces๎€ƒof๎€ƒsteel๎€ƒrod๎€ƒor๎€ƒrope๎€ƒas๎€ƒthey๎€ƒmay๎€ƒ๎ƒy๎€ƒoff๎€ƒdanger-
ously, causing injury to the operator or persons nearby.
โ€ข๎€ƒ Inspect๎€ƒthe๎€ƒblades๎€ƒbefore๎€ƒeach๎€ƒuse.๎€ƒDo๎€ƒnot๎€ƒuse๎€ƒdamaged๎€ƒblades.
โ€ข๎€ƒ Damaged๎€ƒblades๎€ƒcan๎€ƒbreak๎€ƒand๎€ƒcause๎€ƒinjury๎€ƒor๎€ƒdamage๎€ƒto๎€ƒthe๎€ƒtool.
โ€ข๎€ƒ Work๎€ƒin๎€ƒa๎€ƒclean,๎€ƒuncluttered๎€ƒarea.๎€ƒKeep๎€ƒpersons๎€ƒaway๎€ƒfrom๎€ƒimmediate๎€ƒwork๎€ƒarea.
โ€ข๎€ƒ Use๎€ƒthis๎€ƒcutting๎€ƒtool๎€ƒfor๎€ƒthe๎€ƒmanufacturerโ€™s๎€ƒintended๎€ƒpurpose๎€ƒonly.
โ€ข๎€ƒ Do๎€ƒnot๎€ƒcut๎€ƒlive๎€ƒcables๎€ƒor๎€ƒconductors.
1. GENERAL CHARACTERISTICS
โ€“ Application range: suitable for cutting steel ropes and conductors with max. overall
diameter of 55 mm (2-3/16โ€), see TABLE page 22.
โ€“ Max operating pressure: ...........................................................700 bar (10,000 psi)
โ€“ Oil necessary (displacement): .................................................... 109 cm
3
(6.7 cu. in.)
โ€“ Dimensions: length .................................................................... 357 mm (14 in.)
width ......................................................................134 mm (5.27 in.)
โ€“ Weight: ........................................................................................ 6,6 kg (14.5 lbs)
2. INSTRUCTIONS FOR USE
2.1) Setting
The head is equipped with a โ€œself-lockโ€ quick male coupler suitable for connection to a
hydraulic, pneumatic or electric pump from the Cembre range.
โ€“ Insert the conductor between the blades at the desired cutting point. For a running
conductor, remove the locking pin (4) and open the tool head.
Fully retract the lower blade (24) before attempting to open the tool head.
ENGLISH
21 2
English
---------------------------------------------------------------------------------------------------------------------
The items marked "K" are those
Cembre
recommend replacing if the tool is disassembled.
When ordering spare parts always specify the following:
- code number of item
- name of item
- type of tool
- serial number of tool
Franรงais
---------------------------------------------------------------------------------------------------------------------
Les รฉlรฉments accompagnรฉs dโ€™un "K" sont ceux que
Cembre
recommande de remplacer en cas de
dรฉmontage de lโ€™outil.
Lors de la commande de piรจces dรฉtachรฉes, veuillez indiquer toujours les รฉlรฉments suivants:
- numรฉro de code article de la piรจce
- dรฉsignation de la piรจce
- type de l'outil
- numรฉro de sรฉrie de l'outil
Deutsch
---------------------------------------------------------------------------------------------------------------------
Die mit โ€œKโ€ gekennzeichneten Ersatzteile sollten, nach einer Empfehlung von
Cembre
, bei einer
Wartung des Werkzeuges unbedingt gewechselt werden.
Geben Sie bitte bei der Bestellung aller Ersatzteile folgende Informationen an:
-๎€ƒArtikelnummer๎€ƒdes๎€ƒErsatzteils
- Beschreibung des Ersatzteils
-๎€ƒWerkzeugtyp
-๎€ƒSeriennr.๎€ƒdes๎€ƒWerkzeuges
Espaรฑol
----------------------------------------------------------------------------------------------------------------------
Los elementos indicados con "K" son aquellos que
Cembre
aconseja cambiar en el caso de un
posible desmontaje de la herramienta.
Al pedir piezas de repuesto, indicar siempre los elementos siguientes:
- nรบmero de cรณdigo del elemento
- descripciรณn del elemento
- tipo de herramienta
- nรบmero de serie de la herramienta
Italiano
------------------------------------------------------------------------------------------------------------------------
I particolari indicati con "K" sono quelli che la
Cembre
consiglia di cambiare sempre nel caso di un
eventuale smontaggio dellโ€™utensile.
Per ordinare parti di ricambio, speci๎ƒ€care sempre i seguenti punti:
- numero di codice del componente
- denominazione del componente
- tipo di utensile
- numero di matricola dell'utensile
โ€“ With the conductor on the lower blade (24), close the tool head and fully insert the
locking pin (4).
Before๎€ƒcarrying๎€ƒout๎€ƒfurther๎€ƒcutting๎€ƒoperations๎€ƒmake๎€ƒsure๎€ƒthe๎€ƒlocking๎€ƒpin๎€ƒ(4)๎€ƒis๎€ƒcom-
pletely inserted: a partial insertion may damage the tool head.
2.2) Blade advancement
Operate the pump to advance the lower blade.
Make sure the blades are exactly positioned on the desired cutting point; otherwise retract
the lower blade, as ยง 2.4 and re-position the cutting head.
2.3) Cutting
Continue operating the pump to close the blades and progressively cut the conductor.
2.4) Blade opening
To open the blades, fully discharge the oil pressure from the pump.
3. MAINTENANCE
The oil pressure inside the head must always be completely released before discon-
necting the head from the hose.
All maintenance operations must be performed with the head disconnected from
the hydraulic pump hose.
The head is robust and requires very little daily maintenance.
Compliance with the following points should help to maintain the optimum performance
of the head.
3.1) Careful cleaning
Dust, sand and dirt are a danger for any hydraulic device.
Avoid putting the head on muddy or dusty ground as dirt particles may score the ram and
create oil leaks.
Every day, after use, the head must be wiped with a clean cloth, taking care to remove
any residual particles, especially around the moving parts.
3.2) Replacement of the automatic coupler
To replace the automatic coupler, proceed as follows:
โ€“ Remove the old coupler.
โ€“ Carefully clean the thread to remove the old sealant.
โ€“ Apply Te๎ƒon tape to the thread.
โ€“ Fit the new automatic coupler and tighten to 30 Nm (22 lbf ft).
ENGLISH
3 20
26
1
33
25
16
4
5
31
10
9
32
7
24
22
6
30
11
13
29
27
17
23
19
21
51
28
8
18
15
14
2
3
201
9
8
TABLE 1 - TABLEAU 1
- TABELLE 1 - TABLA 1 - TAVOLA 1
Serial number
Numรฉro de sรฉrie
Seriennummer
Nรบmero de serie
Numero di matricola
ENGLISH
3.3) Storage (Ref. to Fig. 1)
When not in use, the head should
be stored and transported in the
metal case, to prevent damage.
Metal case: โ€œVAL TC055โ€ size:
384x231x145 mm (15.1x9.1x5.7 in.),
weight: 3,7 kg (8.1 lbs).
4. BLADE REPLACEMENT (Ref. to Fig. 2)
After extended use, the blades may lose their cutting edge.
Replace the blades as follows:
4.1) Lower blade
โ€“ Remove locking pin (4) and open the tool head.
โ€“ Operate the pump to advance the lower blade (24) until split pins (22 and 23) are visible
on the ram (18).
โ€“ Remove split pins (22 and 23) using a drift and remove the lower blade.
โ€“ Insert the new blade and secure with spring pins.
Warning: before closing the tool head release the oil pressure and retract the lower
blade, otherwise the blade may hit the lower blade edge and damage it.
4.2) Upper blade
โ€“ With the lower blade fully retracted, the tool head closed and the locking pin (4) fully
secured, hold the tool on the blade spacer (1) or (26) in a bench vice (๎ƒ€g. 3).
โ€“ With an 6 mm wrench, unscrew 4 screws (28), remove the two holding plates (29) and
the upper blade (25) noting the position of the cutting edge bevel.
โ€“ Insert the new blade, noting the position of the cutting edge bevel.
โ€“ Fit the 2 holding plates (29) and secure with 4 screws (28) with relevant washer (30).
5. RETURN TO Cembre FOR OVERHAUL
In the case of a breakdown contact our Area Agent who will advise you on the problem
and give you the necessary instructions on how to dispatch the tool to our nearest service
Centre; if possible, attach a copy of the Test Certi๎ƒ€cate supplied by Cembre together with
the tool or, if no other references are available, indicate the approximate purchase date
and the tool serial number.
19
4
๏€๏€‚๏€ƒ๏€„๏€…๏€†๏€‡๏€…๏€…๏€…๏€…๏€…๏€…๏€…
๏€†๏€‡๏€…๏€ˆ๏€‚๏€ƒ๏€„๏€…๏€…๏€…๏€…๏€…๏€…
๏€‰๏€Š๏€‹๏€Œ๏€๏€†๏€Š๏€Œ๏€…๏€…๏€…๏€…๏€…๏€†๏€‡๏€…
๏€ˆ๏€Ž๏€ƒ๏€๏€๏€‚๏€…๏€…๏€…๏€…๏€…๏€†๏€‡๏€…
๏€ช๏€‹๏€ซ๏€…๏€…๏€…๏€…๏€…
๏€•๏€‹๏€„๏€ฐ๏€…๏€…๏€…๏€…๏€…๏€…๏€…๏€…๏€…๏€…๏€…๏€…๏€…๏€…๏€…๏€…๏€…๏€…๏€…
๏€–๏€๏€ฌ๏€ˆ๏€„๏€…๏€…๏€…๏€…๏€…๏€…๏€…๏€…๏€…๏€…๏€…๏€…๏€…๏€…๏€…๏€…๏€…๏€…๏€…๏€…
๏€’๏€ฑ๏€„๏€ฐ๏€„๏€ญ๏€‹๏€‚๏€…๏€…๏€…๏€…๏€…๏€…
The guarantee is void if parts used are not Cembre original spares.
La garantie perd tout effet en cas dโ€™emploi de piรฉces dรฉtachรฉes diffรฉrentes des piรจces dโ€™origine Cembre.
Die Garantie verfรคllt, wenn nicht Originalteile aus dem Hause Cembre in das Gerรคt eingebaut werden.
La garantรญa pierde su valor si se utilizan piezas de repuesto distintas de las originales Cembre.
La garanzia decade qualora vengano utilizzate parti di ricambio non originali Cembre.
TABLE 1 - TABLEAU 1 - TABELLE 1 - TABLA 1 - TAVOLA 1
FIG. 1
STORAGE
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Cembre TC055 User manual

Type
User manual

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