Vacon VACON NXP Air cooled Installation guide

vacon nxp

ac drives

ip00 modules

frames fr10 to fr14

installation manual

2 • vacon

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INDEX

Document code: DPD00888A

Date: 17.01.2012

1. GENERAL .................................................................................................................................. 4

1.1 Type code ................................................................................................................................ 5

2. PRODUCT HANDLING ............................................................................................................... 6

2.1 Product type designation codes ............................................................................................. 6

2.2 Receipt of delivery .................................................................................................................. 6

2.2.1 Frames FR10 to FR12 ..................................................................................................... 6

2.2.2 Frames FR13 and FR14 ................................................................................................... 8

2.3 Receiving, unpacking and storing the product....................................................................... 9

2.4 Lifting the modules ................................................................................................................ 9

2.5 Lifting AC chokes ................................................................................................................. 10

3. REQUIREMENTS ..................................................................................................................... 11

3.1 Environmental requirements ............................................................................................... 11

3.2 Cabinets................................................................................................................................ 11

3.2.1 Cabinet installation for frames FR10 to FR12 .............................................................. 11

3.2.2 Cabinets for frames FR13 and FR14 ............................................................................. 12

4. INSTALLING AC CHOKES ........................................................................................................ 15

4.1 Installing AC chokes: Frames FR10 to FR12 ....................................................................... 16

4.2 Installing AC chokes: Frames FR13 and FR14 ..................................................................... 17

5. INSTALLING POWER MODULE ................................................................................................ 18

5.1 Preparing the enclosure ...................................................................................................... 18

5.1.1 Mounting dimensions for frames FR10 to FR12 ........................................................... 18

5.1.2 Mounting dimensions for frames FR13 and FR14 ........................................................ 19

5.2 Mounting the modules ......................................................................................................... 20

5.2.1 Mounting the power modules for frames FR10 to FR12 ............................................... 20

5.2.2 Mounting the modules for frames FR13 and FR14 ....................................................... 21

5.3 Grounding the power modules ............................................................................................. 21

6. INTERNAL CONNECTIONS ...................................................................................................... 23

6.1 Connecting internal power cables, FR10 to FR12 ................................................................ 23

6.2 Establishing internal busbar or cable connections, FR13 and FR14 ................................... 24

7. INSTALLING CONTROL UNIT .................................................................................................. 26

7.1 Mounting the control unit ..................................................................................................... 26

7.2 Connecting power supply and internal control cables ........................................................ 28

7.2.1 Frames FR10 and FR11 ................................................................................................. 28

7.2.2 Frame FR12 ................................................................................................................... 30

7.2.3 Frame FR13 ................................................................................................................... 31

7.2.4 Frame FR14 ................................................................................................................... 32

7.2.5 Control connections from NFE units to inverter module(s) ......................................... 32

8. PREPARING FOR EXTERNAL POWER CONNECTIONS ............................................................. 36

8.1 Installing mounting plate and input terminals in frames FR10 to FR12 ............................. 36

8.2 Routing the supply busbars in frames FR13 and FR14 ........................................................ 37

8.3 Installing fuses ..................................................................................................................... 38

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8.3.1 Fuse installation instructions ....................................................................................... 40

8.4 Installing EMC grounding, FR10 to FR12 ............................................................................. 41

8.5 Installation of ferrite rings (option) on the motor cable ...................................................... 41

8.6 Connecting input and output power ..................................................................................... 42

9. AIR COOLING AND VENTILATION ............................................................................................ 43

9.1 Arranging ventilation of the enclosure ................................................................................ 43

9.2 Steering the internal air flow ............................................................................................... 45

9.3 Heat dissipation .................................................................................................................... 46

9.4 Temperatures measured during test run ............................................................................ 47

10. APPENDICES .......................................................................................................................... 48

10.1 Dimensional drawings, Power modules .............................................................................. 48

10.2 Dimensional drawings, AC chokes ....................................................................................... 53

10.3 Control unit .......................................................................................................................... 55

10.4 Optic fibre cables, signal listing and connections ............................................................... 56

10.4.1 FR10, FR11 and FR13 .............................................................................................. 56

10.4.2 FR12 and FR14 ........................................................................................................ 57

10.5 Additional fuse recommendations (Ferraz Chawmut) ......................................................... 58

4 • vacon GENERAL

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1. GENERAL

This manual provides instructions for the installation of NXP FR10 to FR14 frequency converters in a

cabinet, switchgear, or any other enclosure. If you wish to receive your Vacon NXP drive cabinet-

mounted by the factory contact your nearest distributor.

Vacon NX drives of frames FR10 to FR12 embody 1 (FR10 and FR11) or 2 (FR12) power modules.

NX frames FR13 and FR14 are built of 2 to 4 non-regenerative front-end (NFE) units and 1 (FR13) or 2

(FR14) inverter units. Parallelly mounted chokes are also included in the delivery.

The NXP modules are available as both 6-pulse (standard) and 12-pulse (optional) supply versions.

The NXP product series frames FR10…FR14 comprise the following frequency converters:

Type code

(partial)

Frame size

Nominal

current [I

l

]

Type code

(partial)

Frame size

Nominal

current [I

l

]

Voltage range 400–500V Voltage range 525–690V

NXP 0385 5 FR10 385A NXP 0261 6 FR10 261A

NXP 0460 5 FR10 460A NXP 0325 6 FR10 325A

NXP 0520 5 FR10 520A NXP 0385 6 FR10 385A

NXP 0590 5 FR11 590A NXP 0416 6 FR10 416A*

NXP 0650 5

FR11

650A

NXP 0460 6

FR11

460A

NXP 0730 5 FR11 730A NXP 0502 6 FR11 502A

NXP 0820 5 FR12 820A NXP 0590 6 FR11 590A*

NXP 0920 5 FR12 920A NXP 0650 6 FR12 650A

NXP 1030 5 FR12 1030A NXP 0750 6 FR12 750A

NXP 1150 5 FR13 1150A NXP 0820 6 FR12 820A*

NXP 1300 5 FR13 1300A NXP 0920 6 FR13 920A

NXP 1450 5

FR13

1450A

NXP 1030 6

FR13

1030A

NXP 1770 5 FR14 1770A NXP 1180 6 FR13 1180A*

NXP 2150 5 FR14 2150A NXP 1500 6 FR14 1500A

NXP 1900 6 FR14 1900A

NXP 2250 6 FR14 2250A*

Table 1. Vacon NXP frequency converters, frames FR10…FR14

*Max ambient temperature +35ºC

The frequency converters can be installed in any enclosure that fulfils the requirements specified in

chapter 3

. In the illustrations in this manual, Rittal TS8 is used as an example enclosure.

Installing NX FR10…FR14 frequency converters in an enclosure involves the following steps:

• Installing the AC choke(s) (chapter 4)

• Installing and grounding of power module(s) (chapter 5)

• Establishing the internal power connections between

a) the AC choke(s) and the power module (frames FR10…FR12) (chapter 6.1) or

b) the AC chokes, the NFE units and the inverter units (frames FR13 and FR14)

• Installing the control unit (chapter 7)

• Preparing for input and output power connections (chapter 8)

• Arranging air-cooling and ventilation (chapter 9).

General instructions for product handling are given in chapter 2. Dimensional drawings are found in

chapter 10.

For more information about the use of the products, refer to the NXC User's manual downloadable at

www.vacon.com. For detailed drawings of the converters installed in Rittal TS8 cabinets, please contact

your local Vacon partner.

GENERAL vacon • 5

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NOTE: The installation of the frequency converters must be done by certified electricians.

Safety regulations for electrical work must be followed during the installation work.

NOTE: Safe operation and full service lifetime of the product can be guaranteed only if the

installation instructions in this manual are followed.

NOTE: The product warranty is not valid if the product is handled in a way that does not comply

with the instructions in this manual and the product's User's Manual.

1.1 Type code

NXP 0000

A 0 N 0 SSF A1A20000C3

5

Option boards; each slot is represented by two characters where:

A = basic I/O board, B = expander I/O board,

C = fieldbus board, D = special board

Hardware modifications; Supply - Mounting - Boards

SSF = 6-pulse connection; air-cooled; standard board

TSF = 12-pulse connection; air-cooled; standard board

Brake chopper

0 = No brake chopper

1 = With integrated brake chopper

EMC emission level:

N = No EMC em

ission protection; requires cabinet assembly to

comply with level L

T = fulfils standard EN61800-3 for IT networks

Enclosure class:

0 = IP00 (module only)

Control keypad:

A = standard (alpha-numeric)

Product range: NXP

Nominal current (low overload)

e.g. 1300 = 1300A etc.

Nominal mains voltage (3-phase):

5 = 380–500Vac, 6 = 525–690Vac

Figure 1. NXP IP00 drives type code

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2. PRODUCT HANDLING

2.1 Product type designation codes

Product type designation codes are found on the power module and the control unit. For an explanation

of the type designation codes, refer to the NXP/C User's Manual.

2.2 Receipt of delivery

2.2.1

Frames FR10 to FR12

The standard delivery includes:

• Power module(s) with one integrated control unit; The power module in FR12 with the integrated

control unit is referred to as

Power module 1

the other one as

Power module 2

later in this manual

• AC choke(s)

•

FR12 units only:

optical cable set for internal control connections between control unit and power

modules

• IP00 Module Installation Manual

• NXP/C User's Manual.

Summary (check the type code of the components):

Mains voltage 380-500V

6-pulse units

Mains voltage 380-500V

12-pulse units

FC type

# of chokes

FC type

# of chokes

NXP0385 5 1*CHK0400 NXP0385 5 2*CHK0261

NXP0460 5 1*CHK0520 NXP0460 5 2*CHK0261

NXP0520 5 1*CHK0520 NXP0520 5 2*CHK0261

NXP0590 5 2*CHK0400 NXP0590 5 2*CHK0400

NXP0650 5 2*CHK0400 NXP0650 5 2*CHK0400

NXP0730 5 2*CHK0400 NXP0730 5 2*CHK0400

NXP0820 5 2*CHK0520 NXP0820 5 2*CHK0520

NXP0920 5 2*CHK0520 NXP0920 5 2*CHK0520

NXP1030 5 2*CHK0520 NXP1030 5 2*CHK0520

Table 2. Summary of components for FR10 and FR12, 380-500 V

Mains voltage 525-690V

6-pulse units

Mains voltage 525-690V

12-pulse units

FC type

# of chokes

FC type

# of chokes

NXP0261 6 1*CHK0261 NXP0261 6 2*CHK0261

NXP0325 6 1*CHK0400 NXP0325 6 2*CHK0261

NXP0385 6 1*CHK0400 NXP0385 6 2*CHK0261

NXP0416 6 1*CHK0400 NXP0416 6 2*CHK0261

NXP0460 6 1*CHK0520 NXP0460 6 2*CHK0400

NXP0502 6 1*CHK0520 NXP0502 6 2*CHK0400

NXP0590 6

2*CHK0400

NXP0590 6

2*CHK0400

NXP0650 6 2*CHK0400 NXP0650 6 2*CHK0400

NXP0750 6 2*CHK0400 NXP0750 6 2*CHK0400

NXP0820 6 2*CHK0400 NXP0820 6 2*CHK0400

Table 3. Summary of components for FR10 to FR12, 520-690 V

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The following optional equipment is delivered on request:

• Door installation kit NXDRA02B for installing the control panel on the enclosure door.

• Control unit with fixing plate. See also chapter 7.

• Cable set, including seven optical cables and a 24V connecting cable, readily connected to the

power module and the control unit. Standard length: 2.3m

AC choke

Power module

Control unit

Fibre optic cables and

24V connecting cable

Power module

Control

unit

Figure 2. Parts included in delivery; Left: AC choke, Middle: Power module (1 or 2) with separate control unit,

Right: Power module with integrated control unit (FR10 to FR12 only)

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2.2.2

Frames FR13 and FR14

The standard delivery includes:

• 1 or 2 NXI inverter modules

• 2 to 4 NXN non-generative front-end (NFE) units with 2 or 3 modules mounted in brackets

• Control unit with fixing plate. See also chapter 7.

• AC choke per each NFE unit

•

FR14 only:

dU/dt filter (optional; 1 per inverter module)

• Cable set for NFE's and inverter modules

• Optical cable set for internal control connections between control unit and power modules

• IP00 Module Installation Manual

• NXP/C User's Manual.

Mains voltage 380-500V

Summary (check the type code of the components):

6-pulse units

FC type

Inverter unit

# of NXN

units

# of chokes

NXP1150 5

1*NXI1150 5

2*NXN0650 5

2*CHK0650 6

NXP1300 5 1*NXI1300 5 3*NXN0650 5 3*CHK0520 6

NXP1450 5 1*NXI1450 5 3*NXN0650 5 3*CHK0520 6

NXP1770 5 2*NXI1150 5 4*NXN0650 5 4*CHK0520 6

NXP2150 5 2*NXI1150 5 4*NXN0650 5 4*CHK0650 6

Mains voltage 380-500V

12-pulse units

FC type

Inverter unit

# of NXN

units

# of chokes

NXP1150 5 1*NXI1150 5 2*NXN0650 5 2*CHK0650 6

NXP1300 5 1*NXI1300 5 4*NXN0650 5 4*CHK0520 6

NXP1450 5 1*NXI1450 5 4*NXN0650 5 4*CHK0520 6

NXP1770 5 2*NXI1150 5 4*NXN0650 5 4*CHK0520 6

NXP2150 5 2*NXI1150 5 4*NXN0650 5 4*CHK0650 6

Table 4. Summary of components for FR13 and FR14, 380-500 V

Mains voltage 525-690V

6-pulse units

FC type

Inverter unit

# of NXN

units

# of chokes

NXP0920 6 1*NXI0920 6 2*NXN0650 6 2*CHK0520 6

NXP1030 6 1*NXI1030 6 2*NXN0650 6 2*CHK0520 6

NXP1180 6 1*NXI1180 6 2*NXN0650 6 2*CHK0650 6

NXP1500 6 2*NXI0920 6 3*NXN0650 6 3*CHK0520 6

NXP1900 6 2*NXI0920 6 4*NXN0650 6 4*CHK0520 6

NXP2250 6 2*NXI1180 6 4*NXN0650 6 4*CHK0650 6

Mains voltage 525-690V

12-pulse units

FC type

Inverter unit

# of NXN

units

# of chokes

NXP0920 6 1*NXI0920 6 2*NXN0650 6 2*CHK0520 6

NXP1030 6 1*NXI1030 6 2*NXN0650 6 2*CHK0520 6

NXP1180 6

1*NXI1180 6

2*NXN0650 6

2*CHK0650 6

NXP1500 6 2*NXI0920 6 4*NXN0650 6 4*CHK0520 6

NXP1900 6 2*NXI0920 6 4*NXN0650 6 4*CHK0520 6

NXP2250 6 2*NXI1180 6 4*NXN0650 6 4*CHK0650 6

Table 5. Summary of components for FR13 and FR14, 520-690 V

The following optional equipment is delivered on request:

• Door installation kit NXDRA02B for installing the control panel on the enclosure door.

• Cable set, including seven optical cables and a 24V connecting cable, readily connected to the

power module and the control unit. Standard length: 2.3m

PRODUCT HANDLING vacon • 9

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2.3 Receiving, unpacking and storing the product

The product is delivered packed in a plywood case, which can be recycled or destroyed by burning.

Instructions for receiving, handling and storing the product, as well as the general warranty terms can

be found in the NXP/C User’s manual.

2.4 Lifting the modules

The modules can be lifted by the holes on top. Place the lifting hooks symmetrically in at least two

holes. The maximum allowed lifting angle is 45 degrees.

The lifting equipment must be able to carry the weight of the module. For frames FR10 to FR12, see

Figure 3 and for frames FR13 and FR14 see chapter 3.2.2.

FR10: 123 kg

FR11: 210 kg

FR12: 2*123 kg

max 45°

figure28.fh8

2*NXN: 140 kg

3*NXN: 210 kg

1*NXI: 300 kg

Figure 3. Lifting the power module

NOTE! The power module can temporarily rest on the cooling fan assembly, but shocks or non-

vertical forces may cause damage to the fans.

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2.5 Lifting AC chokes

The AC choke can be lifted by the two eyebolts on top of the unit. The weight of the AC choke varies

from 53 kg to 130 kg depending on the type (see Figure 4).

Figure 4. Lifting the AC choke

figure3.fh8

Choke Weight

CHK0261 53 kg

CHK0400 84 kg

CHK0520 115 kg

CHK0650 130 kg

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3. REQUIREMENTS

3.1 Environmental requirements

Refer to Vacon NXP/C User's Manual (document code ud01011) for information on required operating

temperature, humidity, etc. The User's Manual also states the free space required around the

enclosure.

NOTE! EN60439-1 specifies the ambient temperature for enclosed products at 35°C (24h aver-

age)/40°C (maximum). The ventilation and cooling of the installation room must be suffi-

cient to keep the temperature below this level.

For information on the heat dissipation of the product and the required cooling air, refer to section 9.3

and the Vacon NXP/C User's Manual.

3.2 Cabinets

3.2.1

Cabinet installation for frames FR10 to FR12

Vacon IP00 power modules of frames FR10…FR12 can be installed in cabinets. The cabinets have to

meet the following requirements.

Width: Min. 600 mm

Depth: Min. 600 mm (or min. 490 mm if the control unit is installed in

another position than at the front of the power unit)

Height: Min. 1800 mm if the AC choke is installed beneath the power

module, otherwise min. 1500 mm

Mechanical requirements: The cabinet must be able to support a total equipment weight of 275

kg (if the power module and the AC choke are installed in the same

cabinet).

Protection class: This manual applies to IP21.

Construction: According to EN60439-1

Ventilation openings: Refer to section 9.1.

Table 6. Cabinet data for FR10

Width: Min. 800 mm

Depth: See Table 6.

Height: See Table 6.

Mechanical requirements: The cabinet must be able to support a total equipment weight of 350

kg (if the power module and the AC choke are installed in the same

cabinet).

Protection class: This manual applies to IP21.

Construction: According to EN60439-1

Ventilation openings: Refer to section 9.1.

Table 7. Cabinet data for FR11

Width: Min. 1200 mm

Depth: See Table 6.

Height:

See Table 6.

Mechanical requirements: The cabinet must be able to support a total equipment weight of 550

kg (if the power modules and the AC chokes are installed in the

same cabinet).

Protection class: This manual applies to IP21.

Construction: According to EN60439-1

Ventilation openings: Refer to section 9.1.

Table 8. Cabinet data for FR12

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Cabinet A

DC busbars

1 1

2 2

4

Cabinet B

DC busbars

3

3.2.2

Cabinets for frames FR13 and FR14

The power section of frames FR13 and FR14 comprise 2 to 4 non-generative front-end (NFE) units, AC

chokes, inverter units and dU/dt-filters (required for FR14). Several cabinets are, therefore, needed.

Example installations as well as cabinet requirements are presented below:

1 = NFE units 2 = AC chokes 3 = FI13 (inverter unit) 4 = dU/dt-filter

This installation applies to

converter types:

NXP1150 5

NXP0920 6

NXP1030 6

NXP1180 6

Required cabinet width: Min. 600 mm (Cabinet A) + 800 mm (Cabinet B)

Required cabinet height: Min. 2200 mm

Required weight carrying

capacity:

NXP1150 5: 480 kg (Cab.A); 540 kg (Cab.B)

NXP0920 6: 450 kg (Cab.A); 540 kg (Cab.B)

NXP1030 6: 450 kg (Cab.A); 540 kg (Cab.B)

NXP1180 6: 480 kg (Cab.A); 540 kg (Cab.B)

Protection class:

This manual applies to IP21.

Construction: According to EN60439-1

Ventilation openings: Refer to section 9.1.

Table 9. Cabinet data

This installation applies to

converter types:

NXP1300 5 (6-pulse)

NXP1450 5 (6-pulse)

Required cabinet width: Min. 800 mm (Cab.A) + 800 mm (Cab. B)

Required cabinet height: Min. 2200 mm

Required weight carrying

capacity:

635 kg (Cab.A); 590 kg (Cab.B)

Protection class: This manual applies to IP21.

Construction:

According to EN60439-1

Ventilation openings: Refer to section 9.1.

Table 10. Cabinet data

Cabinet A

1 1 1

22 2

DC busbars

4

Cabinet B

DC busbars

3

REQUIREMENTS vacon • 13

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This installation applies

to converter types:

NXP1300 5 (12-pulse)

NXP1450 5 (12-pulse)

Required cabinet width:

Min. 600 mm (Cab.A) + 800 mm (Cab.

B) + 600 mm (Cab.C)

Required cabinet height: Min. 2200 mm

Required weight carrying

capacity:

450 kg (Cab.A and C); 540 kg (Cab.B)

Protection class:

This manual applies to IP21.

Construction: According to EN60439-1

Ventilation openings: Refer to section 9.1.

Table 11. Cabinet data

This installation applies to converter type: NXP1500 6 (6-pulse)

Required cabinet width: Min. 800 mm (Cab.A) + 800 mm (Cab. B) + 800 mm (Cab. C)

Required cabinet height: Min. 2200 mm

Required weight carrying capacity: 635 kg (Cab.A); 540 kg (Cab.B); 540 kg (Cab. C)

Protection class: This manual applies to IP21.

Construction: According to EN60439-1

Ventilation openings: Refer to section 9.1.

Table 12. Cabinet data

Cabinet A

DC busbars

1 1

2 2

Cabinet C

DC busbars

1 1

2 2

4

Cabinet B

DC busbars

3

Cabinet A

1 1 1

22 2

DC busbars DC busbars

4

Cabinet C

4

Cabinet B

DC busbars

3

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This installation applies to converter

types:

NXP1770 5

NXP2150 5

NXP1500 6 (12-pulse)

NXP1900 6

NXP2250 6

Required cabinet width: Min. 600 mm (Cab.A and D) + 800 mm (Cab. B and C)

Required cabinet height:

Min. 2200 mm

Required weight carrying capacity: NXP1500 6 (12-pulse): 450 kg (Cab.A and D); 540 kg (Cab.B and C)

NXP1770 5: 450 kg (Cab.A and D); 540 kg (Cab.B and C)

NXP1900 6: 450 kg (Cab.A and D); 540 kg (Cab.B and C)

NXP2150 5: 480 kg (Cab.A and D); 540 kg (Cab.B and C)

NXP2250 6: 480 kg (Cab.A and D); 540 kg (Cab.B and C)

Protection class: This manual applies to IP21.

Construction: According to EN60439-1

Ventilation openings: Refer to section 9.1.

Table 13. Cabinet data

Cabinet A

DC busbarsDC busbars

1 1

2 2

Cabinet D

1 1

2 2

DC busbars

4

Cabinet C

4

Cabinet B

DC busbars

3

INSTALLING AC CHOKES vacon • 15

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4. INSTALLING AC CHOKES

Type code

(partial)

Frame size

Choke type

(6-pulse)

Choke type

(12-pulse)

Voltage range 400–500V

NXP 0385 5 FR10 CHK0400 2*CHK0261

NXP 0460 5 FR10 CHK0520 2*CHK0261

NXP 0520 5 FR10 CHK0520 2*CHK0261

NXP 0590 5 FR11 2*CHK0400 2*CHK0400

NXP 0650 5 FR11 2*CHK0400 2*CHK0400

NXP 0730 5 FR11 2*CHK0400 2*CHK0400

NXP 0820 5 FR12 2*CHK0520 2*CHK0520

NXP 0920 5 FR12 2*CHK0520 2*CHK0520

NXP 1030 5 FR12 2*CHK0520 2*CHK0520

NXP 1150 5 FR13 2*CHK0650 2*CHK0650

NXP 1300 5 FR13 3*CHK0520 4*CHK0520

NXP 1450 5 FR13 3*CHK0520 4*CHK0520

NXP 1770 5 FR14 4*CHK0520 4*CHK0520

NXP 2150 5 FR14 4*CHK0650 4*CHK0650

Voltage range 525–690V

NXP 0261 6 FR10 CHK0261 2*CHK0261

NXP 0325 6 FR10 CHK0400 2*CHK0261

NXP 0385 6 FR10 CHK0400 2*CHK0261

NXP 0416 6 FR10 CHK0400 2*CHK0261

NXP 0460 6

FR11

CHK0520

2*CHK0400

NXP 0502 6

FR11

CHK0520

2*CHK0400

NXP 0590 6 FR11 2*CHK0400 2*CHK0400

NXP 0650 6 FR12 2*CHK0400 2*CHK0400

NXP 0750 6 FR12 2*CHK0400 2*CHK0400

NXP 0820 6 FR12 2*CHK0400 2*CHK0400

NXP 0920 6 FR13 2*CHK0520 2*CHK0520

NXP 1030 6 FR13 2*CHK0520 2*CHK0520

NXP 1180 6

FR13

2*CHK0650

NXP 1500 6 FR14 3*CHK0520 4*CHK0520

NXP 1900 6 FR14 4*CHK0520 4*CHK0520

NXP 2250 6 FR14 4*CHK0650 4*CHK0650

Table 14. Choke types

16 • vacon INSTALLING AC CHOKES

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4.1 Installing AC chokes: Frames FR10 to FR12

The recommended location for the AC choke is the bottom part of the enclosure, where it should be

installed close to the rear wall. For a possible later installation of a fuse switch, it may be practical

to install the AC choke somewhat to the left.

Fasten the choke on an assembly plate or using mounting rails.

Figure 5. Installing AC choke

NOTE! An upper support plate must be installed above the choke if the cabinet is transported in

horizontal position. A possible fixed support plate must be equipped with air circulation

holes. See

Figure 36 on page 45.

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4

4.2 Installing AC chokes: Frames FR13 and FR14

Check the needed amount and type of chokes e.g. in Table 14 and in chapter 3.2.2. Place the chokes

on the bottom of the enclosure as shown in Figure 6.

Fasten the choke on an assembly plate or using mounting rails.

NOTE! An upper support plate must be installed above the choke if the cabinet is transported in

horizontal position. The support plate must be equipped with air circulation holes. See

Figure 36 on page 45.

figure29.fh8

Terminals pointing

outwards

Terminals pointing

outwards

Figure 6. Installing AC choke (2 chokes); frames FR13 and FR14

Figure 7. Installing AC choke (3 chokes); frames FR13 and FR14

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5

5. INSTALLING POWER MODULE

5.1 Preparing the enclosure

To facilitate a possible future replacement of boards as well as other service work, it is recom-

mended that the power module be mounted on rails.

5.1.1

Mounting dimensions for frames FR10 to FR12

Fasten mounting rails to the sides of the cabinet at distances given under F (from the top) and G

(from the bottom) in the table below. Leave a space (A) between the module and the walls on both

sides for the internal cooling air circulation.

Figure 8. Preparing the enclosure for the power module

The power module should be fastened to the rear side of the enclosure as shown in Figure 10. For

this purpose, install two fixing bars on the rear wall of the cabinet at appropriate levels.

Note the following dimensions that are essential for placing the power module. All dimensions in

mm

:

A

B

C

D

E

F

G

50* 100 1120 550 (290) 116 (44) 918 850 (590)

Table 15.

A = Minimum distance to the side walls or adjacent components. * = Note that the two cabinets, in

which the modules of frame FR12 are installed, require no clearance between them.

B = Minimum distance from the top of the cabinet; This space is needed for the power cables (see

Figure 14).

A

E

B

C

D

A

F

G

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C = Module height

D = Minimum distance from the bottom of the enclosure if the AC choke is installed at the bottom

of the enclosure. If the choke is installed in another location, the distance must not, however,

be smaller than what is given in parentheses

E = Minimum distance from the cabinet door; This is to enable the control unit to be installed in

front of the power module. The number in parentheses designates the minimum distance from

the door if the control unit is installed in any other location.

F = Minimum distance from the mounting rails to top of the cabinet.

G = Minimum distance from the mounting rails to the bottom of the cabinet. If the choke is

installed in another location, the distance must not, however, be smaller than what is given in

parentheses

See also the dimensional drawings in chapter 10.

5.1.2

Mounting dimensions for frames FR13 and FR14

Figure 9. Preparing the enclosure for the modules

Note the following dimensions that are essential for placing the modules. All dimensions in

mm

:

A

B

C

175 1050 600 (300)

Table 16. Dimensions

A = Minimum distance from the top of the cabinet; This space is needed for the fuses and busbars

B = Module height

C = Minimum distance from the bottom of the enclosure if the AC choke is installed at the bottom

of the enclosure. If the choke is installed in another location, the distance must not, however,

be smaller than what is given in parentheses

See also the dimensional drawings in chapter 10.

figure31.fh8

A

B

C

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5.2 Mounting the modules

5.2.1

Mounting the power modules for frames FR10 to FR12

NOTE! If the space around the power module is narrow, lead the internal power cables along

the wall and fasten them in brackets before mounting the power module. See chapter

6.1.

Fasten the power module to the rear wall of the enclosure utilising the fixing holes in the frame.

Figure 10. Mounting the power module, FR10

NOTE! If the power module is installed before the AC choke, the centre of gravity is very high at

this stage. Support the enclosure thoroughly during the assembly.

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