Toro XLS 380 Lawn Tractor User manual

Category
Lawnmowers
Type
User manual
FormNo.3372-729RevB
XLS380LawnTractor
ModelNo.71254—SerialNo.311000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)
ThisproductcomplieswithallrelevantEuropean
directives.Fordetails,seetheseparateproductspecic
DeclarationofConformity(DOC)sheet.
Introduction
Thisrotary-blade,ridinglawnmowerisintendedto
beusedbyresidentialhomeownersorprofessional,
hiredoperators.Itisdesignedprimarilyforcutting
grassonwell-maintainedlawnsonresidential
orcommercialproperties.Itisnotdesignedfor
cuttingbrushorforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor
productandaccessoryinformation,helpndingadealer,
ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,
oradditionalinformation,contactanAuthorized
ServiceDealerorToroCustomerServiceandhave
themodelandserialnumbersofyourproductready.
Figure1identiesthelocationofthemodelandserial
numbersontheproduct.Writethenumbersinthe
spaceprovided.
Figure1
1.Modelandserialnumberlocation(undertheseat)
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjury
ordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................3
SafeOperationPracticesforRide-on(Riding)
RotaryLawnMowers........................................3
ToroRidingMowerSafety....................................5
SoundPressure.....................................................5
SoundPower........................................................5
Vibration..............................................................5
SlopeIndicator.....................................................6
SafetyandInstructionalDecals.............................7
ProductOverview......................................................10
Controls.............................................................10
Specications.....................................................11
Operation...................................................................11
GasolineandOil................................................11
PositioningtheSeat............................................12
OperatingtheHeadlights....................................13
OperatingtheBladeControl(PTO)....................13
SettingtheHeight-of-Cut...................................13
AdjustingtheAnti-scalpWheels.........................13
StartingtheEngine.............................................13
StoppingtheEngine...........................................14
UsingtheSafetyInterlockSystem.......................14
TestingtheSafetyInterlockSystem.....................15
PushingtheTractorManually.............................15
DrivingForwardorBackward.............................16
StoppingtheTractor...........................................16
SideDischargingtheGrass.................................17
OperatingTips...................................................17
Maintenance...............................................................18
RecommendedMaintenanceSchedule(s)................18
Lubrication.............................................................18
GreasingandLubricatingtheTractor..................18
EngineMaintenance...............................................19
ServicingtheEngineOil.....................................19
ServicingtheAirCleaner....................................21
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
ServicingtheSparkPlug.....................................22
FuelSystemMaintenance.......................................23
DrainingtheFuelTank.......................................23
ReplacingtheFuelFilter.....................................24
ElectricalSystemMaintenance................................24
ServicingtheBattery...........................................24
ServicingtheFuse..............................................26
CoolingSystemMaintenance..................................27
CleaningtheCoolingSystem...............................27
BladeMaintenance.................................................27
ServicingtheBlades............................................27
LevelingtheMowerfromSide-to-Side................29
AdjustingtheFront-to-RearBladeSlope.............30
CheckingtheTirePressure.................................31
ServicingtheHeadlights.....................................31
Cleaning.................................................................32
WashingtheUndersideoftheMower..................32
Storage.......................................................................33
Troubleshooting.........................................................34
Schematics.................................................................36
Safety
SafeOperationPracticesfor
Ride-on(Riding)RotaryLawn
Mowers
Readandunderstandthecontentsofthismanualbefore
operatingthetractor.
ThefollowinginstructionsarefromtheCENstandard
EN836:1997.
Thisproductiscapableofamputatinghandsandfeet
andofthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
Training
Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
Neverallowchildrenorpeopleunfamiliarwith
theseinstructionstousethelawnmower.Local
regulationscanrestricttheageoftheoperator.
Nevermowwhilepeople,especiallychildren,orpets
arenearby.
Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtootherpeopleor
theirproperty.
Donotcarrypassengers.
Alldriversshouldseekandobtainprofessional
andpracticalinstruction.Suchinstructionshould
emphasize:
theneedforcareandconcentrationwhen
workingwithride-onmachines;
controlofaride-onmachineslidingonaslope
willnotberegainedbytheapplicationofthe
brake.Themainreasonsforlossofcontrolare:
insufcientwheelgrip;
beingdriventoofast;
inadequatebraking;
thetypeofmachineisunsuitableforitstask;
lackofawarenessoftheeffectofground
conditions,especiallyslopes;
incorrecthitchingandloaddistribution.
Preparation
Whilemowing,alwayswearsubstantialfootwearand
longtrousers.Donotoperatetheequipmentwhen
barefootorwearingopensandals.
3
Thoroughlyinspecttheareawheretheequipment
istobeusedandremoveallobjectswhichmaybe
thrownbythemachine.
Warning—Fuelishighlyammable.
Storefuelincontainersspecicallydesignedfor
thispurpose.
Refueloutdoorsonlyanddonotsmokewhile
refuelling.
Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoraddfuelwhile
theengineisrunningorwhentheengineishot.
Iffuelisspilled,donotattempttostartthe
enginebutmovethemachineawayfromthe
areaofspillageandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.
Replaceallfueltanksandcontainercapssecurely.
Replacefaultysilencers.
Beforeusing,alwaysvisuallyinspecttoseethatthe
blades,bladeboltsandcutterassemblyarenotworn
ordamaged.Replacewornordamagedbladesand
boltsinsetstopreservebalance.
Onmulti-bladedmachines,takecareasrotatingone
bladecancauseotherbladestorotate.
Operation
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
Mowonlyindaylightoringoodarticiallight.
Beforeattemptingtostarttheengine,disengageall
bladeattachmentclutchesandshiftintoneutral.
Donotuseonslopesofmorethan
10°whenmowingonsidehills;
15°whenmowinguphill;
15°whenmowingdownhill.
Rememberthereisnosuchthingasasafeslope.
Travelongrassslopesrequiresparticularcare.To
guardagainstoverturning:
donotstoporstartsuddenlywhengoingupor
downhill;
applypressuretothetractioncontrolslowly,
especiallywhentravellingdownhill;
machinespeedsshouldbekeptlowonslopes
andduringtightturns;
stayalertforhumpsandhollowsandother
hiddenhazards;
nevermowacrossthefaceoftheslope,unless
thelawnmowerisdesignedforthispurpose.
Usecarewhenpullingloadsorusingheavy
equipment.
Useonlyapproveddrawbarhitchpoints.
Limitloadstothoseyoucansafelycontrol.
Donotturnsharply.Usecarewhenreversing.
Usecounterweight(s)orwheelweightswhen
suggestedintheinstructionhandbook.
Lightningcancausesevereinjuryordeath.Ifyousee
lightningorhearthunderinthearea,donotoperate
themachine;seekshelter.
Watchoutfortrafcwhencrossingornearroadways.
Stopthebladesrotatingbeforecrossingsurfaces
otherthangrass.
Whenusinganyattachments,neverdirectdischarge
ofmaterialtowardbystandersnorallowanyonenear
themachinewhileinoperation.
Neveroperatethemachinewithdamagedguardsor
withoutsafetyprotectivedevicesinplace.
Donotchangetheenginegovernorsettingsor
overspeedtheengine.Operatingtheengineat
excessivespeedcanincreasethehazardofpersonal
injury.
Beforeleavingtheoperator’sposition:
disengagethepowertake-offandlowerthe
attachments;
removeyourfootfromthetractioncontrolpedal;
stoptheengineandremovethekey.
Disengagedrivetoattachments,stoptheengine,
anddisconnectthesparkplugwire(s)orremovethe
ignitionkey
beforeclearingblockagesoruncloggingchute;
beforechecking,cleaningorworkingonthelawn
mower;
afterstrikingaforeignobject.Inspectthelawn
mowerfordamageandmakerepairsbefore
restartingandoperatingtheequipment;
ifthemachinestartstovibrateabnormally(check
immediately).
Disengagedrivetoattachmentswhentransporting
ornotinuse.
Stoptheengineanddisengagedrivetoattachment
beforerefuelling;
beforeremovingthegrasscatcher;
4
beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperator’s
position.
Reducethethrottlesettingduringenginerun-out
and,iftheengineisprovidedwithashut-offvalve,
turnthefueloffattheconclusionofmowing.
MaintenanceandStorage
Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
Neverstoretheequipmentwithfuelinthetank
insideabuildingwherefumescanreachanopen
ameorspark.
Allowtheenginetocoolbeforestoringinany
enclosure.
Toreducetherehazard,keeptheengine,silencer,
batterycompartmentandfuelstorageareafreeof
grass,leaves,orexcessivegrease.
Checkthegrasscatcherfrequentlyforwearor
deterioration.
Replacewornordamagedpartsforsafety.
Ifthefueltankhastobedrained,thisshouldbe
doneoutdoors.
Onmulti-bladedmachines,takecareasrotatingone
bladecancauseotherbladestorotate.
Whenmachineistobeparked,storedorleft
unattended,lowerthecuttingmeansunlessapositive
mechanicallockisused.
ToroRidingMowerSafety
Thefollowingparagraphcontainssafetyinformation
specictoToroproductsthatisnotincludedinthe
CENstandard.
UseonlyToro-approvedattachments.Thewarranty
maybevoidedifyouusethetractorwithunapproved
attachments.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’s
earof88dBA,whichincludesanUncertaintyValue(K)
of1dBA.Thesoundpressurelevelwasdetermined
accordingtotheproceduresoutlinedinEN836.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof100
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Thesoundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
Vibration
Hand-Arm
Measuredvibrationlevelforlefthand=5.1m/s
2
Measuredvibrationlevelforrighthand=4.9m/s
2
UncertaintyValue(K)=2.0m/s
2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN836.
WholeBody
Measuredvibrationlevel=0.93m/s
2
UncertaintyValue(K)=0.47m/s
2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN836.
5
SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
6
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
93-6674
1.Crushinghazard,hand—readtheinstructionsbefore
servicingorperformingmaintenance.
99-5340
1.KeyChoice—turntoenablereversemowing.
100-7449
1.Pulltheleverouttopush
themachine.
3.Readtheinstructions
beforeservicingor
performingmaintenance.
2.Pushtheleverintorideon
themachine.
4.Donottowthemachine.
119-2730
1.Crushinghazard,bystanders—donotturnthekeywhile
childrenarepresent;keepchildrenasafedistancefrom
themachine.
7
120-1120
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard,mowerdeck—keepdeectorin
place.
3.Cutting/dismembermenthazardofhandorfoot,mower
blade;entanglementhazardofhand,belt—stayawayfrom
movingparts,keepallguardsandshieldsinplace.
120-1121
1.Disengage
2.Engage
3.Powertake-off(PTO)
4.Tractiondrive—todriveinreverse,pressthebottomofthe
tractioncontrolpedalrearwardanddown;todriveforward,
pressthetopofthetractioncontrolpedalforwardanddown.
5.Warning—readtheOperator’sManual.
6.Warning—removetheignitionkeyandreadtheinstructions
beforeservicingorperformingmaintenance.
7.Tippinghazard—donotmowacrossslopesgreaterthan
10degrees,donotmowupanddownslopesgreaterthan
15degrees.
8.Crushing/dismembermentofabystander;thrownobject
hazard—keepbystandersasafedistancefromthemachine.
120-1130
1.Beltroutinganddirection2.Enginepulley
120-1136
1.Choke3.Continuousvariable
setting
2.Fast
4.Slow
8
120-1138
1.Headlights
4.Engine—Start
2.Engine—Stop
5.Mowinginreverseenabled
3.Engine—Run
121-0965
1.Height-of-cut
3.Low
2.High
9
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
ProductOverview
Controls
Becomefamiliarwiththecontrols(Figure4)beforeyou
starttheengineandoperatethetractor.
Figure4
1.Height-of-cutlever3.Bladecontrol(PTO)knob
2.Steeringwheel
4.Tractioncontrolpedal
10
Figure5
1.Throttlelever3.Ignitionswitch
2.Lightswitch—on/off4.Operating-in-reverselight
Figure6
1.Oildipstick/Filltube
3.Aircleaner
2.Fueltankcap
Specications
ModelWeightLengthWidthHeight
71254425lb
(193kg)
71in
(180cm)
45in
(114cm)
40in
(102cm)
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
GasolineandOil
RecommendedGasoline
Useunleadedregulargasolinesuitableforautomotive
use(87pumpoctaneminimum).Youmayuseleaded
regulargasolineifunleadedregularisnotavailable.
Important:Neverusemethanol,gasoline
containingmethanol,orgasoholcontainingmore
than10%ethanolbecausethefuelsystemcouldbe
damaged.Donotmixoilwithgasoline.
11
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
Fillthefueltankoutdoorsinanopenareawhen
theengineiscold.Wipeupanygasolinethat
spills.
Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis1/4to
1/2inch(6to13mm)belowthebottomofthe
llerneck.Thisemptyspaceinthetankallows
thegasolinetoexpand.
Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwhereasparkmay
ignitethegasolinefumes.
Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.
Neverbuymorethana30-daysupplyof
gasoline.
Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsideavehicle
oronatruckortrailerbedbecauseinterior
carpetsorplastictruckbedlinersmayinsulate
thecontainerandslowthelossofanystatic
charge.
Whenpractical,removegas-powered
equipmentfromthetruckortrailerandrefuel
theequipmentwithitswheelsontheground.
Ifthisisnotpossible,refuelsuchequipmenton
atruckortrailerfromaportablecontainer,not
fromagasolinedispensernozzle.
Ifyoumustuseagasolinedispenser,keepthe
nozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingis
complete.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthetractorto
providethefollowingbenets:
Itkeepsgasolinefreshduringstorageforupto90
days.Forlongerstorage,drainthefueltank.
Itcleanstheenginewhileitruns.
Iteliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting.
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountoffuelstabilizer/conditioner
tothegasoline.
Note:Afuelstabilizer/conditionerismosteffective
whenitismixedwithfreshgasoline.Tominimizethe
chanceofvarnishdepositsinthefuelsystem,useafuel
stabilizer/conditioneratalltimes.
FillingtheFuelTank
1.Stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
2.Cleanaroundthefueltankcapandremovethecap.
3.Addunleadedregulargasolinetothefueltankuntil
thelevelis1/4to1/2inch(6to13mm)belowthe
bottomofthellerneck.Donotllthefueltank
completelyfull.
Note:Thisspaceinthetankallowsgasolineto
expand.
4.Installthefueltankcapsecurely.
5.Wipeupanygasolinethatspills.
CheckingtheEngineOilLevel
ServiceInterval:Beforeeachuseordaily
Beforeyoustarttheengineandusethetractor,check
theoillevelintheenginecrankcase;refertoChecking
theOilLevel.
PositioningtheSeat
Theseatcanmoveforwardandbackward.Positionthe
seatwhereyouhavethebestcontrolofthetractorand
aremostcomfortable.
1.Raisetheseatandloosentheadjustmentknobs
(
Figure7).
Figure7
1.Adjustmentknobs
2.Movetheseattothedesiredpositionandtighten
theknobs.
12
OperatingtheHeadlights
Adash-mountedOn/Offswitch(Figure4)controlsthe
headlights.Thelightsonlyshinewhiletheengineis
runningandtheswitchisOn.
OperatingtheBladeControl
(PTO)
Thebladecontrol(PTO)engagesanddisengagespower
totheelectricclutch.
EngagingthePowerTakeOff(PTO)
1.Removeyourfootfromthetractorcontrolpedal
tostopthetractor.
2.Pullthebladecontrol(PTO)knobtotheOn
position(
Figure8).
Figure8
1.On—engaged2.Off—disengaged
DisengagingtheBladeControl(PTO)
1.Removeyourfootfromthetractorcontrolpedal
tostopthetractor.
2.Pushthebladecontrol(PTO)tooff(Figure8).
SettingtheHeight-of-Cut
Usetheheight-of-cutlevertoraiseandlowerthe
mowertothedesiredcuttingheight.Youcansetthe
height-of-cutto1of6positionsfromapproximately
1-1/2to4-1/2inches(38to116mm).
1.Parkthemachineonalevelsurface.
2.Disengagethebladecontrol(PTO).
3.Stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
4.Pullontheheight-of-cutleveronthetractorand
moveittothedesiredposition(Figure9).
Note:Allcuttingheightsareapproximate.
G017604
1
2
3
4
5
6
Figure9
1.1-1/2inches(38mm)4.3inches(76mm)
2.2inches(51mm)5.3-1/2inches(89mm)
3.2-1/2inches(64mm)6.4inches(102mm)
AdjustingtheAnti-scalp
Wheels
Themoweranti-scalpwheelsguidethemowerover
unevenground.Installthemasfollowsasappropriate
foryourheight-of-cutrequirements:
Ifyouusetheheight-of-cutsettingAorB,install
thegaugewheelsinthehighestholeinthewheel
bracket.
Ifyouusetheheight-of-cutsettingCthroughF,
installthegaugewheelsinthelowestholeinthe
wheelbracket.
StartingtheEngine
1.Sitdownontheseat.
2.Pushthebladecontrol(PTO)tooff(Figure8).
3.ShiftthethrottlelevertoChoke(Figure10).
13
Figure10
1.Choke3.Slow
2.Fast4.Throttlelever
4.Turntheignitionkeyclockwiseandholditinthe
Startposition(Figure11).Whentheenginestarts,
releasethekey.
Figure11
1.Start3.Off
2.On
Important:Iftheenginedoesnotstartafter
30secondsofcontinuouscranking,turnthe
ignitionkeytoOffandletthestartermotor
cool;refertoTroubleshooting.
5.Aftertheenginestarts,slowlyshiftthethrottlelever
toFast(
Figure10).Iftheenginestallsorhesitates,
shiftthethrottleleverbacktoChokeforafew
secondsandthenshiftthethrottlelevertoFast.
Repeatthisstepasrequired.
StoppingtheEngine
1.ShiftthethrottlelevertoFast(Figure10).
2.TurntheignitionkeytoOff,waitforallmoving
partstostop,andremovethekeybeforeleavingthe
operatingposition.(
Figure11).
UsingtheSafetyInterlock
System
ServiceInterval:Beforeeachuseordaily
CAUTION
Ifthesafetyinterlockswitchesaredisconnectedor
damaged,thetractorcouldoperateunexpectedly,
causingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlockswitches
dailyandreplaceanydamagedswitchesbefore
operatingthetractor.
UnderstandingtheSafetyInterlock
System
Thesafetyinterlocksystemisdesignedtopreventthe
enginefromstartingunless:
ThetransmissionisintheOperateposition.
Yourfootisoffthetractioncontrolpedal.
Thebladecontrol(PTO)isintheDisengage
position.
Thesafetyinterlocksystemisdesignedtostopthe
engineifyoudothefollowing:
Yourisefromtheseatwhenyoupressthetraction
controlpedal.
Yourisefromtheseatwhilethebladecontrol
(PTO)isintheEngageposition.
Thesafetyinterlocksystemisdesignedtodisengagethe
bladecontrol(PTO)ifyoushiftthetransmissioninto
Reversewhilethebladecontrol(PTO)isintheEngage
position.
SettingtheKeyChoiceSwitchto
OperateinReverse
Aninterlockfeatureonthetractorpreventsthepower
take-off(PTO)fromoperatingwhenyoubackupthe
tractor.Ifyoushiftthetractioncontrolswitchinto
Reversewiththebladecontrol(PTO)engaged(i.e.,
withthemowerbladesorotherattachmentrunning),
thePTOdisengages.Donotmowinreverseunless
itisabsolutelynecessary.
Ifyouneedtousethebladecontrol(PTO)while
backingup,turnofftheinterlockfeatureusingthe
KeyChoiceswitchlocatedneartheseatbracket
(
Figure12).
14
Figure12
1.KeyChoiceswitch
DANGER
Youcouldbackoverachildorbystanderwhilethe
mowerbladesorotherattachmentisengagedand
causeseriousinjuryordeath.
Donotmowinreverseunlessitisabsolutely
necessary.
DonotinserttheKeyChoicekeyunlessitis
absolutelynecessary.
Alwayslookbackwardanddownbeforebacking
up.
UsetheKeyChoiceswitchonlyifyouare
certainnochildrenorotherbystanderswill
enterthemowingarea.
Beveryobservantafterdeactivatingthe
interlockbecausethesoundoftheengine
maypreventyoufromnoticingthatachildor
bystanderhasenteredtheworkarea.
AlwaysremoveboththeignitionandKeyChoice
keysandputtheminasafeplaceoutofthe
reachofchildrenorunauthorizeduserswhen
leavingthetractorunattended.
1.Engagethebladecontrol(PTO).
2.InserttheKeyChoicekeyintotheswitch(Figure12).
3.TurntheKeyChoicekey.
Note:Aredlightonthefrontconsole(Figure5)
turnson,indicatingthattheinterlockisdisabled.
4.ShiftthetractioncontrolswitchintoReverseand
completeyourtask.
5.Disengagethebladecontrol(PTO)toactivatethe
interlock.
6.RemovetheKeyChoicekeyandputitinasafeplace
outofthereachofchildren.
TestingtheSafetyInterlock
System
CAUTION
Ifsafetyinterlockswitchesaredisconnectedor
damaged,thetractorcouldoperateunexpectedly,
causingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlockswitches
dailyandreplaceanydamagedswitchesbefore
operatingthetractor.
Replaceswitchesevery2yearsregardlessof
whethertheyareoperatingproperlyornot.
Testthesafetysystembeforeyouusethetractoreach
time.Ifthesafetyinterlocksystemdoesnotoperateas
describedbelow ,haveanAuthorizedServiceDealer
repairthesafetyinterlocksystemimmediately.While
sittingintheseat,performthefollowingchecks:
1.Shiftthebladecontrol(PTO)toEngageandturn
theignitionkeytoStart:Theengineshouldnot
crank.
2.Shiftthebladecontrol(PTO)toDisengage,remove
yourfootfromthetractioncontrolpedal,andstart
theengine.Whiletheengineisrunning,shiftthe
bladecontrol(PTO)switchtoEngageandmove
thetractioncontrolpedaltoReverse:Theblade
control(PTO)shoulddisengage.
3.Shiftthebladecontrol(PTO)toDisengageand
removeyourfootfromthetractioncontrolpedal.
Starttheengine,shiftthebladecontrol(PTO)
switchtoEngage,andturntheKeyChoicekeyand
releaseit:Theoperating-in-reversewarninglight
shouldilluminate.
4.Shiftthebladecontrol(PTO)toDisengage:The
operating-in-reversewarninglightshouldturnoff.
PushingtheTractorManually
Important:Alwayspushthetractormanually.
Nevertowthetractorbecauseyoumaydamage
thetransaxle.
ToPushtheTractor
1.Disengagethebladecontrol(PTO).
15
2.Stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.PullthedrivecontrolouttothePushposition.
Note:Thisdisengagesthedrivesystemandallows
thewheelstoturnfreely(
Figure13).
Figure13
1.Operateposition
2.Pushposition
ToOperatetheTractor
PushthedrivecontrolintotheOperatepositionto
engagethedrivesystem(Figure13).
Note:Thetractorwillnotstartunlessthedrivecontrol
isintheOperateposition.
DrivingForwardorBackward
Thethrottlecontrolregulatestheenginespeedas
measuredinRPM(revolutionsperminute).Shiftthe
throttlecontrolleverintotheFastpositionforbest
performance.
Togoforwardorbackward:
Placeyourfootonthetractioncontrolpedalandslowly
pressonthetopofthepedaltomoveforwardoronthe
bottomofthepedaltomovebackward(
Figure14).
Note:Thefartheryoumovethetractioncontrolpedal
ineitherdirection,thefasterthetractorwillmovein
thatdirection.
Figure14
1.Forward2.Backward
Note:Toslowdown,releasethepressureonthe
tractioncontrolpedal.
Note:Thistractorfeaturesanautomaticbrakesystem
thatengageswheneveryoutakeyourfootoffthe
tractioncontrolpedal.
Note:Toreversethetractorwiththebladecontrol
(PTO)engaged,deactivatetheoperating-in-reverse
interlockusingtheKeyChoiceswitchlocatedinfront
ofandbelowtheseat.
StoppingtheTractor
1.Releasethetractioncontrolpedal.
2.Disengagethebladecontrol(PTO).
3.TurntheignitionkeytoOfftostoptheengine.
4.Removetheignitionkeyfromtheswitch.
CAUTION
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethetractorwhileitis
unattended.
AlwaysremovetheignitionandKeyChoicekeys
whenleavingthetractorunattended,evenifjust
forafewminutes.
16
SideDischargingtheGrass
DANGER
Withoutthegrassdeector,dischargecover,or
completegrasscatcherassemblymountedinplace,
youandothersareexposedtobladecontactand
throwndebris.Contactwithrotatingmowerblades
andthrowndebriswillcauseinjuryordeath.
Neverremovethegrassdeectorfromthe
mowerbecausethegrassdeectorroutes
materialdowntowardtheturf.Ifthe
grassdeectoriseverdamaged,replaceit
immediately.
Neverputyourhandsorfeetunderthemower.
Nevertrytocleardischargeareaormower
bladesunlessyoudisengagethebladecontrol
(PTO)androtatetheignitionkeytoOff.Also
removethekeyanddisconnectthewirefrom
thesparkplug.
Themowerhasahingedgrassdeectorthatdisperses
clippingstothesideanddowntowardtheturf.
OperatingTips
Forthebestperformance,operatetheengineat
themaximumspeed.Themowerrequiresairto
thoroughlycutgrassclippings,sodonotsetthe
height-of-cuttooloworcompletelysurroundthe
mowerinuncutgrass.Alwaysleaveonesideofthe
mowerfreefromuncutgrasstoallowtheairtobe
drawnintothemower.
Cutthegrassslightlylongerthannormaltoensure
thatthecuttingheightofthemowerdoesnotscalp
anyunevenground.Whencuttinggrasslongerthan
6inch(15cm)tall,cutthelawntwicetoensurean
acceptableappearance.
Itisbesttocutonlyabout1/3ofthegrassblade.
Donotcutmorethanthatunlessthegrassissparse
oritislatefallwhengrassgrowsmoreslowly.
Alternatethemowingdirectiontokeepthegrass
standingstraight.Thisalsohelpsdisperseclippings
andenhancesdecompositionandfertilization.
Grassgrowsatdifferentratesatdifferenttimesof
theseason.Tomaintainthesamecuttingheight,
whichisagoodpractice,mowmoreofteninearly
spring.Asthegrassgrowthrateslowsinmid
summer,mowlessfrequently.
Toimprovethequalityofcut,useaslowerground
speed.Forbestoperationonaveragelawns,operate
theengineatfullthrottlewhilecontrollingthe
groundspeed.Youshouldoperatethetractor
between2to3.5mph(3.2to5.6km/h)while
mowing.
Ifthegrassislongerthannormal,orifitcontains
ahighdegreeofmoisture,raisethecuttingheight
higherthanusual,cutthegrassatthatsetting,and
thencutthegrassagainatthelower,normalsetting.
Ifyoumuststopthetractorwhilemowing,youmay
leaveaclumpofgrassclippingsonyourlawn.To
avoidthis,dothefollowing:
Engagethebladeandmovetoapreviouslycut
area.
Dispersetheclippingsevenlybyraisingthe
mower1or2height-of-cutsettingswhiledriving
forwardwiththebladeengaged.
Usethewashoutporttocleanclippingsanddirt
fromtheundersideofthemoweraftereachuse.If
grassanddirtbuildupinsidethemower,thecutting
qualitywilleventuallybecomeunsatisfactory.
Maintainasharpbladethroughouttheseason.A
sharpbladecutsgrasscleanlywithouttearingor
shreddingthegrassblades.Tearingandshredding
thegrassturnsitbrownattheedges,whichslowsits
growthandincreasesthechanceofdisease.Every
30days,checkthebladeforsharpnessandledown
anynicks.
17
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst5hours
Changetheengineoil.
Beforeeachuseordaily
Checktheengineoillevel.
Checkthesafetysystem.
Cleanandchecktheaircleanerfoamelement.
Checkthebatteryelectrolyte.
Servicetheblades.
Washtheundersideofthemower.
Every25hours
Greaseandlubricatethetractor.Moreoftenindustyordirtyconditions.
Checkthetirepressure.
Every50hours
Replacetheaircleanerpaperelement.
Checkthesparkplug.
Every100hours
Changetheengineoil.
Changetheoillter.
Replacethesparkplug.
Replacethefuellter.
Cleanthecoolingsystem.
Beforestorage
Drainthefueltank.
Performallthemaintenanceprocedureslistedabove.
Paintanychippedsurfaces.
Checkthetirepressure.
Checkthesafetysystem.
Checkthebrakes.
Checkthesparkplug.
Checkthebatteryelectrolyte.
Chargethebatteryanddisconnectthecables.
Checkthebelt(s)forwearandcracks.
Important:Refertoyourengineoperator’smanualforadditionalmaintenanceprocedures.
CAUTION
Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure
youorotherbystanders.
Removethekeyfromtheignitionanddisconnectthewirefromthesparkplugbeforeyoudoany
maintenance.Setthewireasidesothatitdoesnotaccidentallycontactthesparkplug.
Lubrication
GreasingandLubricatingthe
Tractor
ServiceInterval:Every25hours—Greaseandlubricate
thetractor.Moreoftenindustyor
dirtyconditions.
HowtoGreasetheTractor
1.Disengagethebladecontrol(PTO).
2.Stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Cleanthegreasettingswitharag.
Note:Ensurethatyouscrapeanypaintoffthe
frontofthettings.
18
4.Connectagreaseguntoeachttingandpump
greaseintoit.
5.Wipeupanyexcessgrease.
WheretoAddGrease
Lubricatethefrontwheels,steeringspindles,andfront
axlepinsuntilthegreasebeginstooozeoutofthe
bearings(Figure15).
Figure15
1.Greasehere
EngineMaintenance
ServicingtheEngineOil
OilType:Detergentoil(APIserviceSF,SG,SH,SJ,or
higher)
CrankcaseCapacity:40oz.or1-1/4qt.(1.2l)when
youdonotchangethelter;48oz.or1-1/2qt.(1.4l)
whenyouchangethelter.
Viscosity:Seethetablebelow.
Figure16
CheckingtheOilLevel
1.Parkthetractoronalevelsurface.
2.Disengagethebladecontrol(PTO).
3.Stoptheengine,waitforallmovingpartstostop,and
removethekeybeforeleavingtheoperatingposition.
4.Openthehood.
5.Cleanaroundtheoildipstick(
Figure17)sothatdirt
cannotfallintothellholeanddamagetheengine.
19
Figure17
1.Oildipstick/llhole
3.Aircleaner
2.Fueltankcap
6.Unscrewtheoildipstickandwipetheendclean.
7.Screwtheoildipstickfullyontothellhole.
8.Unscrewthedipstickagainandlookattheend.If
theoillevelislow,slowlypouronlyenoughoilinto
thellholetoraisetheleveltotheFullmarkonthe
dipstick.
Important:Donotoverllthecrankcasewith
oilandruntheengine;enginedamagemay
result.
ChangingtheOil
ServiceInterval:Aftertherst5hours
Every100hours
1.Starttheengineandletitrunfor5minutes.
Note:Thiswarmstheoilsothatitwilldrainmore
easily.
2.Parkthetractorsothattherightsideisslightly
lowerthantheleftsidetoensurethattheoildrains
completely.
3.Disengagethebladecontrol(PTO).
4.Stoptheengine,waitforallmovingpartstostop,and
removethekeybeforeleavingtheoperatingposition.
5.Openthehood.
6.Placeadrainpanbelowtheoildrainplugand
openthedrainplugbyturningtheendnut
counterclockwise(
Figure18).
Figure18
1.Oildrainplug
7.Whentheoilhasdrainedcompletely,tightenthe
endnutontheoildrainplugbyturningitclockwise
untilitissnug.
Note:Disposeoftheusedoilatacertiedrecycling
center.
8.Changetheoillter;refertoChangingtheOilFilter.
9.Slowlypourapproximately80%ofthespecied
amountofoilintothellhole(
Figure18).Checkthe
oillevel;refertostep4ofCheckingtheOilLevel.
ChangingtheOilFilter
ServiceInterval:Every100hours
Note:Changetheoilltermorefrequentlywhenthe
operatingconditionsareextremelydustyorsandy.
1.Draintheoilfromtheengine;refertoChangingand
DrainingtheOil.
2.Removetheoldoillterandwipethelteradapter
(
Figure19)gasketsurface.
20
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Toro XLS 380 Lawn Tractor User manual

Category
Lawnmowers
Type
User manual

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