Black Widow PWC-RAMP-EXT-KIT Operating instructions

Type
Operating instructions

This manual is also suitable for

Page 1Rev. 031020
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Personal Watercraft Dock
Instructions for
Part # PWC-KIT
General Guidelines
It is the user’s responsibility to read and follow all instructions.
Keep these instructions with the product at all times and review before each use.
It is the responsibility of this product’s owner to furnish the instructions to any person that borrows or purchases the
product.
Inspect the product before use to ensure it is assembled properly and all parts are in safe working order and free of
defects.
Never modify this product in any way.
Do not exceed the 1,200 lb weight capacity.
All circumstances cannot be addressed in these instructions. Please use common sense and practice general safety
measures when using this product.
Parts and/or instructions are subject to change without notice.
Product Warranty and Liability
GENERAL PRODUCT WARRANTY: Products purchased from the Authorized Dealer (original place of purchase) or Merchant (“Deal-
er”) will be free of defects in material and workmanship at the time of receipt, and will meet the specications stated at the place of
purchase transaction or online at the Dealer’s website, under normal use and service when correctly installed, operated and maintained.
This product warranty is eective for the period of time stated below, unless otherwise stated in the product instructions or depicted in
the product advertisement. All Authorized Dealer warranties are NON-TRANSFERABLE and cover only the original end purchas-
er. This limited warranty does not cover products purchased through non-authorized dealers. Non-authorized dealer receipts are not
accepted for warranty verication.
***Warranty claims must be made directly to the original place of purchase.***
WARRANTY PERIOD: This warranty remains in force for one year from the date of the product’s accepted delivery. The Authorized
Dealer oers a one year manufacturer’s warranty for most products unless otherwise specied on the product advertisement.
WARRANTY SERVICE: The Authorized Dealer will replace any defective or malfunctioning part at no charge, including payment of the
shipping costs of parts or replacement product to and from the manufacturer. The purchaser is responsible for labor charges. If the
product does not meet specications as depicted in the advertisement, the Authorized Dealer will refund the full purchase price of the
product.
Questions regarding the warranty on a specic product and warranty claims should be directed to the Authorized Dealer with whom the
purchase transaction was made.
WARRANTY LIMITATIONS: The above warranty does not apply to products that are repaired, modied or altered by any party other
than the Authorized Dealer; are subjected to unusual physical stress or conditions (such as overloaded ramps or corrosion), natural
disaster, governmental actions, wars, strikes, labor disputes, riots, theft, vandalism, terrorism or any reason beyond reasonable control;
are damaged due to improper installation, misuse, abuse, accident or negligence in use, storage, transportation or handling, or tamper-
ing; or to products that are considered consumable items or items requiring repair or replacement due to normal wear and tear.
Product should be inspected prior to signing for delivery. Product damage incurred during shipping, unless noted on the Bill of Lading at
the time of delivery, renders this warranty void.
LIMITED LIABILITY: In no event shall THE AUTHORIZED DEALER be liable to the purchaser or any third party for any indirect, inci-
dental, consequential, special, exemplary or punitive damages arising out of the use of the product, including, without limitation, property
damage, loss of value of the product or any third party products that are used in or with the product, or loss of use of the product or any
third party products that are used in or with the product.
Page 2Rev. 031020
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Parts
Part Description Quantity
A Front Beam 1
B Rear Beam 1
C Winch Post 1
D Angle Foot 2
E Wheel Rod 16
F Roller Rod 1
G Connector Plate 2
H Rear Foot Spacer 1
I Wheel 18
J Roller 1
Part Description Quantity
K End Cap Plug 1
L-1 Winch 1
L-2 Winch Handle 1
M M10-1.5x130 Hex Cap Bolt 2
N M10-1.5x80 Hex Cap Bolt 2
O M10-1.5x25 Hex Cap Bolt 4
P M10-1.5x16 Socket Head Bolt 16
Q M10 Washer 24
R M10 Nut 8
S Cotter Pin 34
A
B
C
D
G
L-1 L-2
H I
M N O P Q R S
J K
E F
Tools needed: M8 hex key, 17mm wrenches, 19mm wrench, needle-nose pliers, rubber mallet
Page 3Rev. 031020
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Assembly
Step 1: Connect the front beam (A) and rear beam (B) using the connector plates (G) and socket
head bolts (P). Only tighten loosely until all bolts are in place. Then, tighten with an M8 Allen wrench.
Do not over-tighten.
Step 2: Attach one angle foot (D) to the rear
beam (B) using the rear foot spacer (H),
M10x80 bolts (N), washers (Q), and nuts (R).
Tighten securely with 17mm wrenches.
Step 3: Attach the winch post (C) to the front beam (A) using the M10x130 bolts (M), washers (Q),
and nuts (R). This post may be set to the adjustment that best suits your needs. Tighten securely with
17mm wrenches.
(1a)
(1b) (1c)
(2)
(3)
Page 4Rev. 031020
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Step 4: Attach the other angle foot (D)
to the bottom of the winch post (C) using
two M10x25 bolts (O), washers (Q), and
nuts (R). Tighten securely with 17mm
wrenches.
Step 5: Attach the winch handle (L-2) to the winch
(L-1) by unscrewing the nut on the side of the winch,
tting the handle in place, then securely reattach-
ing the nut with a 19mm wrench. Attach the winch
assembly to the winch post using two M10x25 bolts
(O), washers (Q), and nuts (R). Tighten securely with
17mm wrenches. Fit the end cap plug (K) into the end
of the top of the winch post, using a rubber mallet to
hammer it into place.
(4a)
(4b)
(5)
Page 5Rev. 031020
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Step 6: Attach the wheels to the main body
using the roller rods (F), wheels (I), and
cotter pins (S). Fit the end of the roller rod
with the smaller indent into a top larger
hole, then slide it through the beam into the
opposite bottom smaller hole. Fit the wheel
in place, then secure each end with a cotter
pin, bending the pin with a needle-nose
pliers to secure.
Step 7: Attach the remaining two wheels (I) and roller (J) to the end of the rear beam using the roller
rod (F) and cotter pins (S). Slide the roller rod into one hole, through the roller t into the space in the
beam, then through the second hole. Fit the wheels onto each end, and secure with cotter pins, bend-
ing with a pliers to secure.
(6a) (6b)
(6c)
(7a) (7b)
Page 6Rev. 031020
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Optional Extension - Parts
Part Description Quantity
A Center Beam 1
B Connector Plate 2
C Leg 2
D Angle Foot 1
E Wheel Rod 8
F Wheel 8
Part Description Quantity
G M10-1.5x130 Hex Cap Bolt 2
H M10-1.5x25 Hex Cap Bolt 2
I M10-1.5x16 Socket Head Bolt 16
J M10 Washer 20
K M10 Nut 4
L Cotter Pin 16
B
C
D
E
F
G H I J K L
A
(1a)
Assembly
Step 1: If the PWC dock is already assembled, disconnect and separate the two beams by remov-
ing the bolts from one side of the connector plates. (If assembling at the same time as the rest of the
dock, install the wheels last to keep the dock lighter and easier to maneuver.) Install the center beam
(A) between the front and rear beams using the connector plates (B) and socket head bolts (I). Only
tighten loosely until all bolts are in place. Then, tighten with an M8 Allen wrench. Do not over-tighten.
(1b) (1c)
Page 7Rev. 031020
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Step 2: Install the legs (C) onto the center beam
(A) using the M10x130 bolts (G), washers (J), and
nuts (K). Tighten securely with 17mm wrenches.
Step 3: Install the angle foot (D) onto the legs
(C) using the M10x25 bolts (2), washers (J), and
nuts (K). The foot may be set to the adjustment
that best suits your needs. Tighten securely with
17mm wrenches.
Step 4: Install the wheels (F) using the wheel rods (E) and cotter pins (L) as described in Step 6 of
main kit instructions above.
(2)
(3)
(4)
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Black Widow PWC-RAMP-EXT-KIT Operating instructions

Type
Operating instructions
This manual is also suitable for

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