Toolots BW-1000 Series User manual

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BW-1000 series

Single tank ultrasonic cleaner

operation instructions

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Catalog

I. overview

II. Basic structure

III. scope of use

IV. specifications and technical parameters:

V. instructions

Vi. fault, repair and maintenance

VII. Transportation and installation

Enclosure:

1. Ultrasonic generator maintenance manual

2. Product certificate

3. Product warranty card

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BW-1000 series ultrasonic cleaner

I. overview

The ultrasonic cleaning machine uses the super audio signal higher than

20kHz,which is converted into high-frequency mechanical vibration by transducer,

and then it is introduced into the cleaning liquid. The ultrasonic wave radiates

forward in the cleaning liquid, making the liquid flow and produce tens of

thousands of tiny bubbles. These bubbles grow in the negative pressure area

formed by the longitudinal propagation of the super sound wave, and close rapidly

in the positive pressure area The formation, growth and rapid closure of bubbles

are called cavitation phenomena. In the cavitation phenomenon, the closure of

these bubbles forms an instantaneous high pressure of more than 1000

atmospheric pressure. The continuous instantaneous high pressure is like a series

of small "explosions" that constantly bombard the surface of the object, making the

dirt on the surface of the object and in the gap peel off rapidly, achieving the rapid

cleaning effect.

Bw-1000 series ultrasonic cleaningmachine adopts the most advanced digital

ultrasonic technology at home and abroad, and electronic components of world

famous manufacturers such as Japan and the United States are selected. The

products have the characteristics of reasonable structure, stronger ultrasonic

power, stable and reliable work, high work efficiency, high cleanliness after

cleaning, and convenient operation of the machine.

II. Basic structure,The whole machine consists of three basic parts:

1. Ultrasonic generator (electrical control box)

2. Ultrasonic transducer (its function is to convert ultrasonic electric energy into

mechanical vibration energy)

3. Cleaning tank (all stainless steel cleaning tank)

4. Cable connection line (signal connection between ultrasonic generator and

ultrasonic transducer)

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III. scope of use:

1. Remove oil from mechanical steel and iron hardware parts, and use alkaline

and efficient cleaning agent.

2. For the phosphating of mechanical steel and iron hardware parts, the three

in one cleaning agent of oil removal, rust removal and phosphating shall be

used.

3. Use neutral aluminum surface cleaner for pure aluminum and aluminum

alloy parts.

4. Use neutral detergent for copper and other non-ferrous metal parts.

5. For electroplating hardware parts, use metal oil remover and polishing wax

remover.

6. Other Teflon filter element industries, semiconductor silicon chip industries,

hardware tool industries, optical lens industries, jewelry industries, etc. are

widely used.

IV. technical specifications of bw-1000 series ultrasonic cleaning machine

Model/Specifi

cation

Supersonic

power

Supersonic

frequency

Innerslot

dimension(mm)

Externalsflot

dimension(mm)

Electrothermal

power

Net weight

（kg）

BW-1012 600W 28/40 KHz 380×290×300 675×440×550 2KW 220 40.2

BW-1018 900W 28/40 KHz 470×330×360 760×480×605 4KW 220 50.5

BW-1024 1200W 28/40 KHz 600×400×400 895×550×650 4KW 220 65.2

BW-1030 1500W 28/40 KHz 600×500×400 895×650×650 4KW 220 72.9

BW-1036 1800W 28/40 KHz 650×500×440 945×650×685 4KW 220 81

V. instructions:

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1. Preparation before startup:

(1) place the machine in a horizontal position and check whether the machine is

installed stably and properly.

(2) check whether the drain valve of the machine is closed.

(3) according to the requirements of the cleaning process, inject the cleaning

solvent with the mixture ratio. The proportion of the general cleaning solution and

water is 5% - 8%, the liquid level is about 80mm away from the cylinder surface,

which is the best; the liquid level must exceed the water level line in the side

vibration ultrasonic.

(4) connect the black high-frequency wire connector on the cleaning tank to the

back output aviation socket of the ultrasonic generator, and tighten the screw

mouth without loosening. If it is a two-color cable, connect the red wire (positive) to

the red wire terminal of the output socket, and connect the green wire or other

color (negative) to another corresponding terminal of the output socket.

(5) after confirming that the power switch of the ultrasonic generator and the

temperature control switch on the left side of the machine are in the "off" position,

connect the power supply. The ultrasonic generator and the tank heating power

supply of this series of bw-1012 and above models are of the split type, which

should be respectively connected to the corresponding air switch. The ultrasonic

generator uses 220V 50Hz AC power supply; the heating power supply uses 380V

50Hz AC power supply. Under bw-1006, use 220V 50Hz AC power supply.

(6) check whether the safe grounding of the shell is reliable.

(7) according to the requirements of using cleaning solvent, adjust the temperature

controller to the required heating temperature, generally 60 ℃ - 80 ℃.

2. Start up operation instructions:

(1) after the above preparations are completed, turn on the air switch power supply,

and the heating indicator lights up, indicating that the machine starts to add Heat.

(2) when the temperature of the ultrasonic tank reaches the required heating

temperature, the indicator light goes out, the temperature switch automatically

turns off, and the whole machine is in the automatic constant temperature state.

(3) turn on the ultrasonic switch and the whole machine will work normally.

(4) install the workpiece into the cleaning basket and clean the workpiece ccording

to the cleaning procedure.

(5) after working for a period of time, the temperature drops, and the temperature

system is automatically electrified and heated.

(6) after finishing the work, the machine should stop working, take out the orkpiece

and turn off all the power switches.

3. Precautions for use:

(1) when there is no detergent in the ultrasonic cleaning tank, the ultrasonic shall

not be started, otherwise the transducer may be damaged

And ultrasonic generator.

(2) when there is no cleaning solution in the heating tank or the cleaning solution is

not immersed in the heating pipe, heating is absolutely forbidden, otherwise it will

be damaged Heater (tube).

(3) do not put the object directly into the bottom of the ultrasonic cleaning tank for

cleaning, otherwise the ultrasonic cleaning effect and grinding will be affected.

Damage the bottom of the cylinder.

(4) if the cleaning workpiece falls into the cylinder bottom, it shall be taken out in

time, otherwise it will wear the cylinder bottom.

(5) avoid strong impact on the bottom of the ultrasonic cleaning tank or the

bonding surface of the vibrator to avoid damaging the transducer.

(6) the liquid splashing transducer and ultrasonic generator shall not be allowed to

prevent the transducer and circuit board from moisture and short circuit.

(7) during a certain period of use, pay attention to the cleaning dosage and add

the cleaning solution in time to ensure the normal operation of the machine.

(8) if there is too much sediment in each tank, the ultrasonic output will be blocked

and attenuated. At this time, the liquid shall be discharged and filtered, and after

cleaning the inner tank, the cleaning liquid shall be put again to continue to work.

(9) when the old liquid is replaced, it shall be carried out under the shutdown state

and normal temperature.

(10) combustible solvent shall not be used as cleaning agent.

(11) the machine shall not be used in direct sunlight or in high temperature

nvironment.

(12) the ultrasonic generator shall be well ventilated to avoid working in strong acid,

strong alkali or harsh environment.

Vi. fault, repair and maintenance

1. Troubleshooting:

(1) if there is no power supply, check whether the air switch is damaged and

whether the power line is broken.

(2) in case of heating failure, check whether the heating plate (tube) of the tank is

burnt out and whether the corresponding contactor is damaged.

(3) if the transducer suffers electric leakage or short circuit caused by conductive

dust, or breaks or falls off due to impact, the company shall be informed to send

personnel to repair or send it back to the company for repair as soon as possible.

(4) due to the excessive voltage fluctuation and poor ventilation, if the ultrasonic

vibration is found to be very slight suddenly in the use process, after eliminating

the factors of sediment barrier attenuation at the bottom of the tank, or the input

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voltage is too low, it may be that the power devices (field effect tube, power

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module) of the ultrasonic generator are damaged, and the use shall be stopped

immediately, and the company shall be notified to send personnel for repair.

(5) in case of short circuit fault of cable, after removing the cause of short circuit

caused by water vapor in ultrasonic generator, it is mostly caused by external

corrosion of high frequency base / wire board base at the back of electric box,

which causes positive and negative pole conduction or external force breakdown

of cable which causes two wire conduction; replace or make insulation isolation

again.

(6) if the above-mentioned problems cannot be solved after treatment, the use

shall be stopped immediately and the company shall be notified to send personnel

for repair.

2. Maintenance:

(1) remove the dirt deposited in the cleaning cylinder and replace the cleaning fluid

in time.

(2) regularly remove the dust in the ultrasonic generator to keep good ventilation

and heat dissipation.

(3) frequently remove the dust adhered on the heater.

3. Ultrasonic generator maintenance:

Refer to "ultrasonic generator maintenance manual"

VII. Transportation and installation

1. Handling method: the machine shall be lifted and lowered slowly and

horizontally. On the flat ground, the installation wheel at the bottom of the machine

can be used for pushing, Do not impact the machine.

2. Installation position: the machine shall be installed in a ventilated and dry place,

and its ambient temperature and humidity shall not be too high

The body shall be placed horizontally, and a space of more than 0.2m shall be

reserved around it for good ventilation and heat dissipation.

3. Power supply: the voltage and maximum allowable current of the power supply

shall refer to the requirements in the technical parameter table.

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Instructions for use of ultrasonic generator

I. performance introduction:

The advanced micro-computer control technology and new circuit design concept

are applied to the ultrasonic field, and a new generation of special ultrasonic

generator for multi-functional ultrasonic cleaning machine is launched.

(1) using the digital frequency synthesis technology and signal processing

technology of the new generation of micro-computer chip, together with the

detection circuit, it is easy to realize automatic adjustment and automatic

frequency tracking, making the work more stable and the machine adjustment

more simple.

(II) adopt pulse width control to thoroughly solve various disadvantages of other

power control methods, so as to make output power adjustment more accurate

and stable, power more powerful and efficiency higher. Digital power regulation,

more flexible use.

(3) it has perfect protection functions: over temperature protection and

over-current protection, making the work more reliable.

(IV) four digit timer, time control accurate to seconds, to ensure your work quality.

(V) it can display frequency, current, time and other data at the same time, and the

working state is clear at a glance.

(VI) provide external control interface to facilitate connection with other control

equipment

II. Main technical indicators:

Working voltage: 220V 10%

Working current: Please note that the equipment cannot be operated for a long

time under the condition of greater than rated current

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Ambient temperature: 0-40C °

Relative humidity: 40% - 90%

Working frequency: 28kHz (40 kHz, 80 kHz, 135 kHz, etc.) 5%

Time control: 0-59 minutes and 59 seconds

Power control range: 0-100% 16 level CNC regulation

Internal overheat protection: 65 C °

External dimension: H x W x L = 160 x 300 x 360

III. panel function description:

1. Display window: used to display timing time, power, working status and fault

conditions

2. Frequency sweep switch: frequency sweep start / stop or automatic frequency

sweep (parameter setting status).

3. Start / stop: used to control the operation and suspension of work.

4. Increase timing: set timing working value (set parameter plus)

5. Decrease timing: set the timing working value (set parameter decrease)

6. Increase power: increase output power (set item plus)

Rated power: 600W 900W 1200W 1500W 1800W

Working current

2.5A 3.5A 4.5A 5-5.5A 6-6.5A

Display

window

Sweep

switch

Power

switch

Increase

power

Reduce

power

Reduce

timing

Increase

timing

Start / stop

Output

display bar

7. Power reduction: reduce output power (set item reduction)

Note: the switch function in brackets should be set.

IV. instructions:

1. Place the machine in a ventilated and dry place and connect the power supply

and output connector. When the power is turned on, the production serial number

of the product will be displayed in the display window (it will enter the normal

display state in about 1 second)

2. Normal operation mode:

Turn on the power, display the window or display "- off". If it is a timing number,

press the "increase timing" or "decrease timing" key to make the display window

display "- off". Then press "start / stop" to enter the normal working mode and

display the current working frequency or "on". The "start / stop" switch directly

controls the operation of the machine. The lower display window shows the

current.

3. Timing operation mode:

Turn on the power, the current display window should show "XXXX". If it shows "-

off" or whether it shows the time you need, when the machine is working in the

suspended state (if not, press the "start / stop" key to make the machine work in

the suspended state "off"), press the "increase timing" or "decrease timing" key to

make the display window show the working time you need, and then Press "start /

stop" again to enter the timing mode, and the display window will display the

corresponding timing value "XXXX", and decrease by seconds. When the clock is

reduced to zero, the machine stops working and the display window shows the

original setting again. Please press "start / stop" key for restart.

4. Automatic frequency tracking mode:

When position 6 of the setting switch at the back of the display panel is on, the

machine is in automatic frequency regulation tracking mode. Under normal

working conditions, the machine will automatically adjust to the appropriate

working frequency according to the load of the mine. If it is necessary to adjust the

machine after the load changes, just press and hold the frequency sweep button

for about 3 seconds during normal ultrasonic operation. When the "F" in the

display window flashes, the machine will enter the automatic adjustment state.

After the adjustment, the best frequency point will be automatically selected and

saved, and return to the normal display state. In the future work, it will always work

at the best frequency. This will bring a lot of convenience to people who are not

familiar with the transfer. This working mode is only applicable to vibration plate

above 26khz

5. Automatic constant current operation mode:

In some cases where the environment has a great influence on the ultrasonic,

such as temperature, water level, detergent and so on, in order to stabilize the

cleaning effect and working current of the equipment, the automatic constant

current working mode can be adopted. (a) adjust the machine according to the

normal adjustment steps, and properly increase the working current of the

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machine. (b) put the No. 5 setting switch in the "on" position, and restart the

machine (note that the switch must be turned off in other working modes)

6. Power adjustment:

In the working state, press the "increase power" or "decrease power" key to make

it reach the required state, and the machine will automatically save your power

setting value after about 10 seconds.

7. Sweep mode:

By changing the frequency of a certain section of the power supply, the ultrasonic

vibration simulation scouring effect can be achieved to strengthen the cleaning

effect. But this mode has damage to the parts, please use it as appropriate.

8. Use of remote control cable

There is a remote control interface at the back of the machine, which is mainly

used in the automatic control equipment to control the ultrasonic output flexibly

through the PLC or other equipment in the equipment, so as to avoid the damage

to the equipment caused by frequent switching power supply. When the remote

control port is short circuited, the ultrasound is turned on. When the same

equipment has multiple controlled ultrasonic power supplies, multiple sets of

independent switch contacts must be used.

Wiring installation:

1. "-" stands for negative pole on the signal line, and is connected to terminal 1. "+"

stands for positive pole, and is connected to terminal 2.

2. If there are multiple signal lines, the black sleeve of the signal line is marked

with "1 × 3", "2 × 3", "3 × 3", respectively representing signal line 1, signal line 2,

signal line 3 , and so on, respectively connected to the ultrasonic generator with

the same number mark.

3. Special note: if the "-" pole in the signal line is connected with the cleaning tank,

measure with the ohm gear of the multimeter, and the resistance between the "+"

pole and the cleaning tank shall be 1m Ω ～ infinity. In case of identification loss

or fault judgment, multimeter can be used to make accurate judgment.

Other external

controllers

Connected to ultrasonic vibration plate

Red wire connected to "+" pole

Black line grounding

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4. Under the mark, the black connector is 220V power supply. Please connect the

plug to the 220V power plug board.

9. Selection of working status and display mode:

As shown in the following table, press the "sweep" key before turning on the power,

turn on the power at the same time, and enter the function setting state. Change

the item parameter number of the upper display window through the power plus /

minus key, and change the function content of the lower display window through

the time plus / minus key.

Upper display

window

Lower display window Remarks

0000 0001

C001 Ultrasonic off on power Start ultrasound when

powered on

C002 Display frequency Display character

on / off

C003 Show actual frequency Display set frequency

C004 Display current Display power

C005 Display actual current,

power

Display setting current,

power

C010 Set the maximum working current of the

machine

C011 Set the maximum displayed power of the

machine

C012 Set fixed frequency display value

notes：

10．8-digit dip switch status setting on the display board (7 and 8 are standby):

There is an eight position setting switch on the display board. Please set it

according to the load and working requirements, among which switch 4 is the

factory setting value of the equipment. Please do not change it at will.

Its functions are as follows:

Switch

sequence

number

1 2 3 4 5 6 7

OFF Normal working

state

Frequency

setting

working

frequency

maximum

working

current is 6A

Standard

operating

mode

Manual

frequency

regulation

mode

ON Cancel timer

At this time, the

"time +, -" and

"start / stop"

keys are invalid

ON ON 19-26K maximum

working

current is

10A

Constant

current

mode

Automatic

frequency

tracking

mode

ON OFF 25-32K

OFF ON 31-38K

OFF OFF 37-43K

11．Fault alarm

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If "E -- 1" is displayed in the display window, it means that the machine has over

temperature fault.

If "E-2" is displayed in the display window, the machine has overload fault.

12．Additional instructions, installation of heating power supply for single tank

washer:

1. The power supply of the cleaning electromechanical heating system is industrial

power 220V 50 / 60Hz

2. The site shall be equipped with air switch, zero row and reliable ground wire row

of corresponding power.

3. There is a black corrugated pipe on the back of the cleaning tank machine, and

there are 3 wires in it, including:

3.1 one red line is live line;

3.2 the blue line is the zero line;

3.3 the yellow green double color wire is the ground wire, which is reliably

connected to the ground wire bar.

Packaging parameters

Model Package

dimensions(mm) Net weight Gross weight Package

BW-1012 830*560*760 40.2 64 Wooden

case

BW-1018 920*600*805 50.5 77 Wooden

case

BW-1024 1050*670*865 65.2 91 Wooden

case

BW-1030 1050*760*865 72.9 105 Wooden

case

BW-1036 1100*760*920 81 116 Wooden

case

Toolots BW-1000 Series User manual

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