909 PLD5020A User manual

Brand: 909

Model: PLD5020A

Category: Power fine-spray systems

Type: User manual

INSTRUCTION MANUAL

PLD5020A

100W Paint Sprayer

Specifications

Voltage: 230 - 240 Vac

Rated Power: 100W

Reservoir Capacity: 700 ml

Operating Pressure: 140 Bar

Flow Rate: 300 ml/min

Viscosity: 40 DIN-sec

Nozzle: 0.8mm

Weight: 1.6Kg

Description of symbols

The rating plate on your tool may show symbols.

These represent important information about the

product or instructions on its use.

Wear hearing protection.

Wear eye protection.

Wear breathing protection.

Double insulated for additional protection.

For safe operation read instruction manual.

Conforms to relevant standards

for electromagnetic compatibility.

Contents of carton

• 1 x additional 700ml Paint Pot + Lid

• 1 x additional Ceramic Nozzle

• 1 x Flexible Nozzle

• 1 x Viscosity Cup

• 1 x Cleaning Needle

• 1 x additional Spring Valve assembly

• 1 x Instruction Manual

General safety rules

General safety instructions for handling power tools.

WARNING: Read all safety warnings and all instructions. Failure

to follow the warnings and instructions may result in electric

shock, fire and/or serious injury.

This unit may not be used by people (including children) with

reduced physical, sensory or mental capacities, with a lack of

experience and without the appropriate knowledge, unless they

are supervised by someone who is responsible for their safety

or have been instructed by such a person with regard to how the

unit is to be operated.

Children should be supervised to ensure that they do not play

with the device.

Save all warnings and instructions for future reference

1). WORK AREA SAFETY

• Keep work area clean and well lit. Cluttered or dark areas

invite accidents. Rags, cloths, cord, string and similar items

should never be left around the work area

• Do not operate power tools in explosive environments, such

as in the presence of flammable liquids, gases, or dust. Power

tools create sparks, which may ignite the dust or fumes.

• Keep children and bystanders away while operating a power

tool. Distractions can cause the operator to lose control.

2). ELECTRICAL SAFETY

• Power tool plugs must match the outlet. Never modify the

plug in any way. Do not use any adapter plugs with grounded

power tools. Unmodified plugs and matching outlets will

reduce risk of electric shock.

• Avoid body contact with grounded surfaces such as pipes,

radiators, ranges and refrigerators. There is increased risk of

electric shock if your body is grounded.

• Do not expose power tools to rain or wet conditions. Water

entering a power tool will increase the risk of electric shock.

• Do not abuse the cord. Never use the cord for carrying, pulling

or unplugging the power tool. Keep cord away from heat,

oil, sharp edges or moving parts. Replace damaged cords

immediately. Damaged or entangled cords increase the risk of

electric shock.

• When operating a power tool outdoors,use an extension cord

suitanbe for outdoor use.Use of a cord suitable for outdoor

reduces the risk of electric shock.

• To reduce the risk of electric shock, the manufacturer

recommends the use of a residual current of 30mA or less at

all times.

3). PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense

when operating a power tool. Do not use a power tool while

you are tired or under the influence of drugs, alcohol or

medication. A moment of inattention while operating power

tools may result in serious personal injury.

• Use personal protective equipment. Always wear eye

protection. Protective equipment such as dust mask, non-skid

safety shoes, hard hat, or hearing protection will reduce

personal injures.

• Prevent unintentional starting. Ensure the switch is in the “off”

position before connecting to power source and/or battery

pack, picking up or carrying the tool. Carrying power tools with

your finger on the switch or energising power tools that have

the switch on invites accidents.

• Remove any adjusting key or wrench before turning the power

tool on. A wrench or key left attached to a rotating part of the

power tool may result in personal injury.

• Do not overreach. Keep proper footing and balance at

all times. This enables better control of the power tool in

unexpected situations.

• Dress properly. Do not wear loose clothing or jewellery. Keep

your hair, clothing and gloves away from moving parts. Loose

clothes, jewellery or long hair can be caught in moving parts.

• If devices are provided for the connection of dust extraction

and collection facilities , ensure these are connected and

properly used. Use of dust collection can reduce dust-related

hazards.

4). POWER TOOL USE AND CARE

• Do not force the power tools. Use the correct power tool for

your application. The correct power tool will do the job better

and safer at the rate for which it was designed.

• Do not use the power tool if the switch does not turn it “on”

and “off”. Any power tool that cannot be controlled with the

switch is dangerous and must be repaired.

• Disconnect the plug from the power source and/or the battery

pack from the power tool before making any adjustments,

changing accessories, or storing power tools. Such preventive

safety measures reduce the risk of starting the power tool

accidentally.

• Store idle power tools out of the reach of children and do

not allow persons unfamiliar with the power tool or these

instructions to operate the power tool. Power tools are

dangerous in the hands of untrained users.

• Maintain power tools with care. Check for misalignment or

binding of moving parts, breakage of parts and any other

condition that may affect the power tool’s operation. If

damaged, have the power tool repaired before use. Many

accidents are caused by poorly maintained power tools.

• Keep cutting tools sharp and clean. Properly maintained

cutting tools with sharp cutting edges are less likely to bind

and are easier to control.

• Use the power tool, accessories and tool bits etc. in

accordance with these instructions, taking into account the

working conditions and the work to be performed. Use of the

power tool for operations different from those intended could

result in a hazardous situation.

5). Servicing

• Have your power tool serviced by a qualified repair person

using only identical replacement parts. This will ensure that

the safety of the power tools is maintained.

Additional Safety Instructions for Spray Guns

• Spray materials emerge from nozzle tips under high pressure.

Attention! Danger of injection - Never point the spray stream

towards human beings or animals.

• The spray gun is to be used only for paints and solvents with

a 21° C flashpoint or higher (See information on the material

tin. Hazard class A II and A III permitted).

• The spray gun is not to be used in work places covered by

Ex-protection regulations.

• To avoid the hazard of explosion when spraying, provide for

effective natural or artificial ventilation.

• No sources of ignition are to be in the immediate area when

spraying, e.g. open flame, cigarettes, sparks, glowing wires

and hot surfaces.

• Before carrying out any work on the spray gun, unplug the

lead from the power socket.

• Do not use spray guns to spray flammable liquids.

• The spray guns are not to be cleaned with flammable solvents

which have a flashpoint under 21°C.

• Take precautionary measures against potential hazards from

the spray liquid and follow any instructions given on containers

or laid down by the manufacturer of the liquid.

• Do not spray any liquid of unknown hazard potential.

• Wear a breathing mask and ear protection.

Know your product

1. On/Off switch

2. Paint volume control dial

3. Air vent

4. Ceramic nozzle

5. Spring Valve assembly

6. Paint filter

7. Paint Pot

8. Paint Pot lid (additional pot only)

9. Flexible nozzle

10. Viscosity Cup

11. Nozzle Cleaner/Cleaning Needle

12. Handle

13. Valve/Pump Assembly

Assembly

The PLD5020A Paint Sprayer does not require any

pre-assembly before use.

What substances can this Paint Sprayer be used with?

The following substances are suitable for use with this Paint Sprayer:

• Oil and water based paints

• Paints and varnishes containing solvents

• Acrylic enamel paints

• Water-soluble varnishes

• Glazes & polishes

• Wood preservatives, disinfectants, plant protectives & saturants.

DO NOT use the following:

• Dispersion and latex paints

• Materials containing strong abrasives,

• Glazes with coarse particles,

• Strippers and caustic solutions,

• Silicate paints.

Note: The use of these spray materials can lead to increased

wear or corrosion damage in the pump area of the sprayer,

which is not covered by warranty.

Preparation of Spray Material

Most paints will require dilution before using with your Paint

Sprayer. Refer to the guidelines in the viscosity table below for

the recommended required dilution. The correct dilution can be

achieved by using the viscosity test cup supplied with your paint

sprayer. (Note: Viscosity = consistency of the paint).

Measuring the Viscosity

To measure the viscosity of

the spray material follow these

instructions (refer Fig 1):

1. Dip the viscosity test cup

completely into the spray

material to be used.

2. Hold the test cup up and

measure the time (in seconds)

until the liquid empties (stop

running) out of the viscosity cup.

3. Compare the measured “runout time” with the Viscosity Table

to establish the required viscosity

Preparing for Operation

Ensure you check and follow the below recommended steps

before using your Paint Sprayer

1. Before connecting your paint sprayer to the mains supply,

ensure that the supply voltage is identical with the value given

on the rating label (on the side of the spray gun).

Note: To reduce the risk of electric shock, the manufacturer

recommends the use of a residual current of 30mA or less at

all times.

2. Dilute the spray material according to the viscosity table.

3. Place the paint pot on a sheet of paper and fill it with the

prepared spray material.

NOTE: It is strongly

recommended to fill the paint pot

through a fine strainer/gauze to

filter the paint.

WARNING: Do not operate the

spray gun without spray material

in the paint pot.

4. Position the spray gun on the paint pot and turn the container

to the right until the container fits tightly (refer Fig 2)

NOTE: Ensure you undertake a test spray with the unit before

beginning your spraying task on your work piece.

Operation

Spray Technique

Before using your paint sprayer, read the following tips for

spraying techniques:

• Cover areas that are not to be sprayed. When working keep in

mind that wind, for example, may transport paint mist over

great distances and cause damage.

• Test the spray gun on cardboard or a similar surface to find the

correct setting before you start spraying your work piece.

• When spraying, hold the spray gun in a horizontal position.

Use the flexible nozzle extension for spraying upwards (e.g. a

ceiling) or downwards (e.g. an unhinged door laid on the floor).

• The spray movement should come from the arm, not just from

the wrist. This ensures that a uniform distance is maintained

between the spray gun and the spray surface during the spray

operation (refer Fig 3).

• To achieve optimal spray results, spray back and forth over the

surface (refer Fig 4).

Starting the Paint Sprayer

1. To start the paint sprayer, press the On/Off trigger switch.

2. To stop the Paint Sprayer, release the On/Off Trigger switch

Before using the paint Sprayer on your work piece make sure

you undertake a test spray on a scrap piece of material.

Using the Paint Volume Control Dial

The paint Volume Control dial is

used to increase or decrease the

flow of paint being sprayed from

the Paint Sprayer. For Larger

surface spraying, the maximum

flow is recommended. For

smaller surface spraying, the

minimum flow is recommended.

Note: Before using the paint

Sprayer on your work piece make

sure you undertake a test spray

on a scrap piece of material.

1. To increase the paint flow, turn the Paint Volume Control dial

to the left. (refer Fig 5).

Fig. 1

Fig. 4Fig. 3

Fig. 2

Fig. 5

2. To decrease the paint flow, turn the Paint Volume Control dial

to the right. (refer Fig 5).

Using the Flexible Nozzle

NOTE: Ensure the product is NOT connected to the mains power

before changing the nozzle on the sprayer.

The flexible nozzle is best used for painting ceilings, resting

objects or hard to reach places.

1. Remove the ceramic nozzle fitted onto the paint sprayer by

turning it anti-clockwise. (Fig. 6)

NOTE: Do not remove the spring valve assembly

2. Using the external threaded end of the flexible nozzle, place

the flexible nozzle over the spray tip assembly and then thread

in the flexible hose by turning clockwise. (refer Fig. 7)

3. When the flexible nozzle is securely fitted to the sprayer, you

can adjust the direction of the nozzle to point to the position

required for use.

Changing a nozzle

An additional Ceramic nozzle (4) has been supplied with this

product.

Note: Ensure the product is NOT connected to the mains power

before changing the nozzle on the sprayer.

1. Remove the nozzle on the paint sprayer by turning it in an anti-

clockwise direction until it can be removed.

Note: Be careful not to remove the Spring Valve assembly

located behind the ceramic nozzle. (refer Fig 8)

To replace the Spring Valve assembly, refer to the next section.

2. Attach the new nozzle by placing it over the spring valve

assembly and turning it in a clockwise direction until it is

secure.

Replacing the Spring Valve assembly

An additional Spring Valve assembly (5) has been supplied with

this product.

Note: Ensure the product is NOT connected to the mains power

before changing the spring valve assembly on the sprayer.

1. Remove the nozzle on the paint sprayer by turning it in an anti-

clockwise direction until it can be removed.

2. Remove the Spring Valve assembly (refer Fig 8).

3. Insert the new Spring valve assembly with the white tip end

going in first.

4. Replace the ceramic nozzle

over the spring valve assembly

and secure the ceramic nozzle

by turning it in a clockwise

direction.

Cleaning and Maintenance

IMPORTANT: The spray gun can only operate satisfactorily if it is

cleaned and preserved after each use.

If the spray gun is not cleaned properly after each use, the gun

will not perform correctly the next time of use. Failures due

to improper cleaning and maintenance are not covered under

warranty.

WARNING: Never immerse

the spray gun in liquid

when cleaning.

1. Empty out the remaining paint

from the container. Wash out

the paint pot to clear any paint

residue. Discard cleaning fluid.

2. Put proper thinner in the

container and trigger the

sprayer for approx. 5 seconds.

3. Disconnect the sprayer from the

mains power.

4. Use the small nozzle from the flexible nozzle extension

assembly as a nozzle spanner. From the flexible nozzle,

unscrew the nozzle end cap. (fig 9a)

NOTE: Do not lose the small plastic valve in the flexible tube.

Fit the nozzle end cap onto the valve assembly on the spray gun

by approx. 6 turns. (fig 9b)

Fig. 9

Fig. 7Fig. 6

Fig. 8

5. Grasping the nozzle, firmly pull the valve/pump assembly out

of the spray gun.

6. Thoroughly clean all soiled parts, especially clean the intake

and runback holes with the provided nozzle cleaner pin.

7. Reassemble the parts in reverse order.

Attention! Place the intake holes on the pump downwards when

reassembling the valve/pump assembly (13). (Fig 9c)

Put a few drops of oil (e.g. sewing machine oil) in the intake and

runback holes (refer Fig 11). Briefly switch on the spray gun.

Trouble shooting

Fig. 10

Fig. 11

Fig. 9a Fig. 9b Fig. 9c

909 PLD5020A User manual

Brand: 909

Model: PLD5020A

Category: Power fine-spray systems

Type: User manual

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909 PLD5020A User manual

909 PLD5020A User manual

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