909 PLD3011 User manual

Brand: 909

Model: PLD3011

Category: Paint Sprayer

Type: User manual

909 PLD3011 is a powerful 500W paint sprayer and station. It has a 700 ml reservoir capacity and an operating pressure of 0.1-0.2 Bar. The flow rate is 800 ml/min and the viscosity is 40 DIN-sec. The nozzle size is 2.5mm. It comes with a 1.8m flexible hose, a viscosity cup, a cleaning needle, and a carry strap. It is double insulated for additional protection and conforms to relevant standards for electromagnetic compatibility.

INSTRUCTION MANUAL

PLD3011

500W

PAINT SPRAYER

AND STATION

Specifications

Voltage: 230 – 240V~50Hz

Rated Power: 500W

Reservoir Capacity: 700 ml

Operating Pressure: 0.1- 0.2 Bar

Flow Rate: 800 ml/min

Viscosity: 40 DIN-sec

Nozzle: 2.5mm

Weight: 2.9Kg

Description of symbols

The rating plate on your tool may show symbols.

These represent important information about the

product or instructions on its use.

Wear hearing protection.

Wear eye protection.

Wear breathing protection.

Double insulated for additional protection.

For safe operation read instruction manual.

Conforms to relevant standards

for electromagnetic compatibility.

Never point the output spray of the Nozzle towards

any person, or yourself the operator, or any animal.

Contents of carton

• 1 x additional 700ml Paint Pot + Lid

• 1 x 1.8m Flexible Hose

• 1 x Viscosity Cup

• 1 x Carry Strap

• 1 x Cleaning Needle

• 1 x Instruction Manual

General safety rules

General safety instructions for handling power tools

WARNING: Read all safety warnings and all instructions. Failure

to follow the warnings and instructions may result in electric

shock, fire and/or serious injury.

This unit may not be used by people (including children) with

reduced physical, sensory or mental capacities, with a lack of

experience and without the appropriate knowledge, unless they

are supervised by someone who is responsible for their safety

or have been instructed by such a person with regard to how the

unit is to be operated.

Children should be supervised to ensure that they do not play

with the device.

Save all warnings and instructions for future reference

1). WORK AREA SAFETY

• Keep work area clean and well lit. Cluttered or dark areas

invite accidents. Rags, cloths, cord, string and similar items

should never be left around the work area

• Do not operate power tools in explosive environments, such

as in the presence of flammable liquids, gases, or dust. Power

tools create sparks, which may ignite the dust or fumes.

• Keep children and bystanders away while operating a power

tool. Distractions can cause the operator to lose control.

2). ELECTRICAL SAFETY

• Power tool plugs must match the outlet. Never modify the

plug in any way. Do not use any adapter plugs with grounded

power tools. Unmodified plugs and matching outlets will

reduce risk of electric shock.

• Avoid body contact with grounded surfaces such as pipes,

radiators, ranges and refrigerators. There is increased risk of

electric shock if your body is grounded.

• Do not expose power tools to rain or wet conditions. Water

entering a power tool will increase the risk of electric shock.

• Do not abuse the cord. Never use the cord for carrying, pulling

or unplugging the power tool. Keep cord away from heat,

oil, sharp edges or moving parts. Replace damaged cords

immediately. Damaged or entangled cords increase the risk of

electric shock.

• When operating a power tool outdoors,use an extension cord

suitanbe for outdoor use.Use of a cord suitable for outdoor

reduces the risk of electric shock.

•

To reduce the risk of electric shock, the manufacturer recommends

the use of a residual current of 30mA or less at all times.

3). PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense

when operating a power tool. Do not use a power tool while

you are tired or under the influence of drugs, alcohol or

medication. A moment of inattention while operating power

tools may result in serious personal injury.

• Use personal protective equipment. Always wear eye

protection. Protective equipment such as dust mask, non-skid

safety shoes, hard hat, or hearing protection will reduce

personal injures.

• Prevent unintentional starting. Ensure the switch is in the “off”

position before connecting to power source and/or battery

pack, picking up or carrying the tool. Carrying power tools with

your finger on the switch or energising power tools that have

the switch on invites accidents.

• Remove any adjusting key or wrench before turning the power

tool on. A wrench or key left attached to a rotating part of the

power tool may result in personal injury.

• Do not overreach. Keep proper footing and balance at

all times. This enables better control of the power tool in

unexpected situations.

• Dress properly. Do not wear loose clothing or jewellery. Keep

your hair, clothing and gloves away from moving parts. Loose

clothes, jewellery or long hair can be caught in moving parts.

• If devices are provided for the connection of dust extraction

and collection facilities , ensure these are connected and

properly used. Use of dust collection can reduce dust-related

hazards.

4). POWER TOOL USE AND CARE

• Do not force the power tools. Use the correct power tool for

your application. The correct power tool will do the job better

and safer at the rate for which it was designed.

• Do not use the power tool if the switch does not turn it “on”

and “off”. Any power tool that cannot be controlled with the

switch is dangerous and must be repaired.

• Disconnect the plug from the power source and/or the battery

pack from the power tool before making any adjustments,

changing accessories, or storing power tools. Such preventive

safety measures reduce the risk of starting the power tool

accidentally.

• Store idle power tools out of the reach of children and do

not allow persons unfamiliar with the power tool or these

instructions to operate the power tool. Power tools are

dangerous in the hands of untrained users.

• Maintain power tools with care. Check for misalignment or

binding of moving parts, breakage of parts and any other

condition that may affect the power tool’s operation. If

damaged, have the power tool repaired before use. Many

accidents are caused by poorly maintained power tools.

• Keep cutting tools sharp and clean. Properly maintained

cutting tools with sharp cutting edges are less likely to bind

and are easier to control.

• Use the power tool, accessories and tool bits etc. in

accordance with these instructions, taking into account the

working conditions and the work to be performed. Use of the

power tool for operations different from those intended could

result in a hazardous situation.

5). Servicing

• Have your power tool serviced by a qualified repair person

using only identical replacement parts. This will ensure that

the safety of the power tools is maintained.

Additional Safety Instructions for Spray Guns

• Spray materials emerge from nozzle tips under high pressure.

Attention! Danger of injection - Never point the spray stream

towards human beings or animals.

• The spray gun is to be used only for paints and solvents with

a 21° C flashpoint or higher (See information on the material

tin. Hazard class A II and A III permitted).

• The spray gun is not to be used in work places covered by

Ex-protection regulations.

• To avoid the hazard of explosion when spraying, provide for

effective natural or artificial ventilation.

• No sources of ignition are to be in the immediate area when

spraying, e.g. open flame, cigarettes, sparks, glowing wires

and hot surfaces.

• Before carrying out any work on the spray gun, unplug the

lead from the power socket.

• Do not use spray guns to spray flammable liquids.

• The spray guns are not to be cleaned with flammable solvents

which have a flashpoint under 21°C.

• Take precautionary measures against potential hazards from

the spray liquid and follow any instructions given on containers

or laid down by the manufacturer of the liquid.

• Do not spray any liquid of unknown hazard potential.

• Wear a breathing mask and ear protection.

• When working with the device inside and outside care must

be taken that no solvent vapors are sucked into the device.

• When outdoors observe wind direction. When working indoors

ensure that there is sufficient ventilation.

• Do not spray at the device.

• The device only splash-proof when the air hose is correctly

connected.

• Do not let children play with the device. Keep out of reach of

children.

• Care must be taken that the mains cable is not damaged.

If damage is observed bake immediately to an authorized

customer service centre to be changed.

• Remove mains plug from socket when not in use

• Repairs to electrical parts should only be carried out at an

authorized customer service centre.

• Do not use spray guns to spray flammable liquids.

• Do not clean spray guns with flammable solvents.

• Take precautionary measures against potential hazards from

spray liquid and follow any instructions given on containers or

laid down by the manufacturer of liquid.

• Do not spray any liquids of unknown hazard potential.

• Keep work area clean and will lit.

• Forbidden to spray to the hatch of the motor and etc.

• When spraying normally, the motor should not be

under the head of the gun and the container.

Know your product

1. On/Off Switch

2. Carry Handle

3. Spray Gun

4. Spray Gun trigger

5. Paint volume control dial

6. Air Filter Cover

7. Air Cap

8. Nozzle

9. Air cap Nut

10. Paint Pot

11. Paint Pot lid

(additional pot only)

12. Viscosity Cup

13. Nozzle Cleaner/Cleaning

Needle

14. Suction tube

15. Hose

16. Spray Gun Hose Inlet port

17. Paint Sprayer outlet port

18. Detachable Paint Pot

Holder

19. Paint pot holder guides

20. Carry Strap

21. Carry Strap recess

(both sides)

1 6 2 987 34

Assembly

Attaching/detaching the Paint Pot Holder

1. To attach the Paint pot holder (18), insert the arms of the paint

pot holder into the paint pot holder guides on both sides of

the paint sprayer, and push the arms

into the guides (19) until they clip into

position and are secure. (Fig A)

2. To remove the Paint pot holder from

the station, gently pull out both of

the arms from their connection on

the paint sprayer, and then slide the

paint pot holder in reverse through the

guides until completely disconnected.

Fitting the Flexible House

1. The hose (15) needs to be connected to both the ports on the

paint sprayer and the spray gun (3).

Note: This hose has identical fittings on both ends so can be

connected using either end.

2. Insert one end of the hose (15) into

the paint sprayer outlet port (17)

by aligning the 2 pins on the hose

with the 2 notches in the inlet port

and rotate approx 45 degrees in an

anticlockwise direction until secure.

(refer Fig B)

3. Repeat this step connecting the other end of the hose

(15) to the spray gun hose inlet port (16).

Using the carry strap

The carry strap is used to assist with mobility when using the

paint sprayer. It allows you to carry the paint sprayer hands free

by your side during use.

1. The carry strap needs to be attached to the Paint sprayer by

clipping each end of the strap onto the small bar in the carry

strap recess (21) on both sides of the sprayer.

2. Put the carry strap (attached to the sprayer) over your head

and place the carry strap on one shoulder and placed across

the body so that the sprayer is sitting against your opposite

hip. Adjust the length of the carry strap as required for the

paint sprayer to sit comfortably for use.

3. To remove the carry strap, simply detach both clips on the carry

strap from the bar in the carry strap recesses (21) on both sides.

What substances can this Paint Sprayer be used with?

The following substances are suitable for use with this Paint Sprayer:

• Solvent containing and water-dilutable enamel paints,

vanishes, primers, two-component paints, clear enamels,

motor-vehicle enamels, mordants and wood protectives.

DO NOT use the following:

• Dispersion and latex paints

• Materials containing strong abrasives,

• Glazes with coarse particles,

• Strippers and caustic solutions,

• Silicate paints.

• Wall paints (emulsions)

• Lyes and acid containing coating materials.

Note: The use of these spray materials can lead to increased

wear or corrosion damage in the pump area of the sprayer, which

is not covered by warranty.

Preparation of Spray Material

Most paints will require dilution before using with your Paint

Sprayer. Refer to the guidelines in the viscosity table below for

the recommended required dilution. The correct dilution can be

achieved by using the viscosity test cup supplied with your paint

sprayer. (Note: Viscosity = consistency of the paint).

Measuring the Viscosity

To measure the viscosity of the spray material follow these

instructions (refer Fig C):

1. Dip the viscosity test cup completely into the spray material to

be used.

2. Hold the test cup up and measure the time (in seconds) until

the liquid empties out of the viscosity cup.

3. Compare the measured “runout time” with the Viscosity Table

to establish the required viscosity

Fig. B

Fig. A

Viscosity table

Coating material Viscosity DIN-s

Solvent containing gloss paints 15-50

Primers 25-50

Mordants undiluted

2 component paints 20-50

Clear varnishes 15-40

Water-dilutable gloss paints 20-40

Motor-vehicle enamels 20-40

Wood presevatives undiluted

Preparing for Operation

Ensure you check and follow the

below recommended steps before

using your Paint Sprayer

1. Before connecting your paint

sprayer to the mains supply,

ensure that the supply voltage is

identical with the value given on

the rating label (on the side of

the Paint sprayer).

Note:

To reduce the risk of electric shock, the manufacturer

recommends the use of a residual current of 30mA or less at all times.

2. Dilute the spray material according to the viscosity table.

3. Place the paint pot on a sheet of paper and fill it with the

prepared spray material.

NOTE: It is strongly recommended

to fill the paint pot through a fine

strainer/gauze to filter the paint.

WARNING: Do not operate the spray

gun without spray material in the

paint pot.

4. Carefully secure the filled paint

pot to the lid on the spray gun by

turning it in an anticlockwise direction until secure.

NOTE: Ensure you undertake a test spray with the unit before

beginning your spraying task on your work piece.

Adjusting the suction tube

The suction tube positioning can be adjusted in order to optimise

the paint flow during spraying sessions.

The suction tube should be adjusted to a position that suits the

angle the spray gun will be positioned during use.

1. Suction tube in the backward position: By rotating the suction

tube into the backwards position (Fig D), the sprayer is best

used for spraying

overhead areas,

or tasks that

require the sprayer

to pointed in an

upwards direction.

2. Suction tube in the

forward position:

By rotating the suction tube into the forward position (Fig E), the

sprayer is best used for spraying low areas, or tasks that require

the sprayer to pointedin a downwards direction.

Operation

Spray Technique

Before using your paint sprayer, read the following tips for

spraying techniques:

• Cover areas that are not to be sprayed.

When working keep in mind that wind, for example, may

transport paint mist over great distances and cause damage.

• Test the spray gun on cardboard or a similar surface to find the

correct setting before you start spraying your work piece.

• When spraying, hold the spray gun in a horizontal position.

Always hold the spray gun at an even distance of approx.

5-15cm from the object to be sprayed. (ref Fig F)

• The spray movement should come from the arm, not just from

the wrist. This ensures that a uniform distance is maintained

between the spray

gun and the spray

surface during the

spray operation.

• To achieve optimal

spray results, spray

back and forth over

the surface

(refer Fig G).

Starting the Paint Sprayer

Note: To reduce the risk of electric shock, the manufacturer

recommends the use of a residual current of 30mA or less at all times.

1. To start the paint sprayer, press the on/off switch by pushing

down on the “I”.

2. To stop the Paint Sprayer, press the on/off switch by pushing

down on the “O”.

NOTE: Before using the paint Sprayer on your work piece

make sure you undertake a test spray on a scrap piece of

material.

To Operate Spray Gun.

1. To activate the spray gun after you have turned the On/Off

switch on the Paint Sprayer, press the spray gun trigger fully.

2. To turn off the spray gun, release the trigger.

Fig. C

Fig. D Fig. E

Fig. GFig. F

Using the Paint Volume Control Dial

The paint Volume Control dial is used to increase or decrease

the flow of paint being sprayed from the spray gun. For Larger

surface spraying, the maximum flow is recommended. For

smaller surface spraying, the minimum flow is recommended.

Note: Before using the spray gun on your work piece make sure

you undertake a test spray on a scrap piece of material.

1. To increase the paint flow, turn the

Paint Volume Control dial in a

anti-clockwise direction as per

Fig H direction.

2. To decrease the paint flow, turn

the Paint Volume Control dial in

anti-clockwise direction.

(refer Fig H).

Adjusting the Spray Pattern

There are 3 Spray Patterns to choose from to suit your painting task:

A. Vertical flat jet for horizontal surfaces

B. Horizontal flat jet for vertical surfaces.

C. Round jet for corners and edges and other badly accessible

places

1. To select your spray pattern, first loosen the air cup nut (9) by

turning it approximately 1 full turn or until the air cap (7)

is loose enough to move.

To set the spray pattern to a Vertical spray pattern, move the

air cap to Position 1 as shown in Fig I. Once the air cap is in

position, hold the air cap in place whilst re-securing the air cap

Nut by turning it in a clockwise direction. Secure until tight.

To set the spray pattern to a Horizontal spray pattern, move the

air cap to Position 2 as shown in Fig I. Once the air cap is in

position, hold the air cap in place whilst re-securing the air cap

nut by turning it in a clockwise direction. Secure until tight.

4. To set the spray pattern to a Round spray pattern, move the

air cap to Position 3 as shown in Fig I. Once the nozzle is in

position, hold the air cap in place

whilst re-securing the air cap

nut by turning it in a clockwise

direction. Secure until tight.

Note: Never press the trigger when

making adjustments on the air cap.

Cleaning and Maintenance

It is recommended to clean the Spray Gun after EVERY use.

If the spray gun is not cleaned properly after each use, the gun will

not perform correctly the next time of use. Failures due to improper

cleaning and maintenance are not covered under warranty.

Proper maintenance and cleaning will increase the life

of the Sprayer.

1. Turn off the sprayer and make sure it is disconnected from the

mains power supply.

2. Press the spray trigger so that the remaining material in the

spray gun runs back into the container.

3. Unscrew the container in a clockwise direction and remove

the paint pot from the sprayer (Fig J). Return the remaining

material in the paint pot back into the material can or other

suitable paint storage container.

4. Clean the paint pot and suction tube with a brush and water.

After cleaning the paint pot, fill it with solvent or water, and screw

the paint pot back onto the lid on the sprayer in order to run the

water/solvent back through the spray gun to clear any remaining

paint material within the suction tube and gun (Fig K).

Note: Only use solvent with a flash point of over 21°C

6. Plug the sprayer back into the mains power supply, turn on the

sprayer on, and then spray the solvent or water into another

container for disposal.

7. If the suction tube is not used, some solvent or water will be

deposited outside the container. This is due to the high air volume.

8. Repeat the above procedure until clear solvent or water comes

out of the nozzle.

9. Turn off the sprayer and make sure it is disconnected from the

mains power supply

10. Completely empty the paint pot. Always keep the container

seal free of coating material and check for damage.

Fig. H

Fig. I

A B C

Fig. J Fig. K

11.

Clean the outside of the spray gun and container with a cloth

soaked in solvent or water. Remove and clean the suction

tube. Use the supplied nozzle cleaner to unblock and residue

in the 3 small holes on the base of the suction tube end.

12. Unscrew the air cap nut. Remove air cap .Clean the air cap

and air cap nut with brush and solvent or water .

13. Use the supplied nozzle cleaner to unblock and clean any

paint residue in the small holes on the air cap.

Note: Never clean the air cap or nozzle with sharp

metallic objects .

14. Remove the air filter cover (6) by inserting the end of a small

flathead screwdriver under the lip of the cover. Apply a small

amount of pressure until the lip of the cover comes away and

the full cover can be removed.

15. Remove the filter, wash with water, and allow to dry before

putting it back into place. Secure the air filter cover by

aligning the 4 clips on the underside of the air filter cover

into the 4 notches on the sprayer, and push them down into

position until they securely clip into place.

Trouble shooting

Problem Cause Remedy

No coating material is coming

out of the nozzle

The nozzle is blocked

The suction tube is blocked

The small hole in the suction tube is blocked

Air and Paint Volume Control Dial turned too far to the left (-)

Paint Volume Control Dial turned too far to the left (anti-clockwise)

The suction

tube is loose

No pressure is built up in the paint pot

Clean

Turn to the right (+)

Turn to the left (anti-clockwise)

Turn to the right(clockwise)

Tighten paint pot

The coating material drips

from the nozzle

The nozzle is loose

The nozzle is worn

Build up of coating material in the air cap and nozzle

Tighten

Change

Clean

Spray too coarse Coating material has a too high viscosity

Too much material

Paint Volume Control Dial turned too far to the right(+)

Air and Paint Volume Control Dial turned too far

to the left (anti-clockwise)

Nozzle dirty

Air filter very dirty

Not enough pressure built up in container

Dilute

Turn Paint Volume Control Dial to the left (-)

Turn to the left (-)

Turn Paint Volume Control Dial to

the right(clockwise)

Clean

Change

Tighten paint pot

The spray jet pulses Coating material in paint pot is running out

The small hole in the suction tube is blocked

Air filter very dirty

Refill

Clean

Clean / Change

Run in the coating material Too much coating material applied Turn the Paint Volume Control Dial to the left (-)

Too much coating material mist

(overspray)

The distance to the object to be sprayed is too large

Too much coating material applied

Reduce spraying distance

Turn Paint Volume Control Dial to the left (-)

909 PLD3011 User manual

Brand: 909

Model: PLD3011

Category: Paint Sprayer

Type: User manual

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909 PLD3011 User manual

909 PLD3011 User manual

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