Simplicity 076144-01 User manual

ComAp InteliNano NT

®

System Controller Manual

Standby Generator System

80021813USCN

Revision B

Not for

Reproduction

Table of Contents

Fast User Guide .................................3

System Controller

...............................5

Display Screen Structure

.........................6

Alarms, Events and History

.......................7

Events.................................................. 7

Warnings ............................................... 7

Shut Downs ............................................. 7

ECU Messages .......................................... 8

Start and Stop Engine .................................8

Manual Mode ............................................ 8

Auto Mode .............................................. 8

Not for

Reproduction

ComAp, spol s.r.o.

Kundratka 2359/17

180 00, Praha 8

Czech Republic

InteliNano-NT MRS, SW version 1.4, ©ComAp – March 2013

InteliNano-NT-MRS-1.4-Fast User Guide.pdf

CAN INTERFACE

GENERATOR VOLTAGE

MEASUREMENT

T16 = Neutral

T17 = Phase 1

T18 = Phase 2

T19 = Phase 3

USB interface

L

COM

H

INTPUT TERMINALS

T10 = COM for analog inputs

T11 = binary input

T12 = binary input

T13 = binary/analog input – Low Fuel Level

T14 = binary/analog input – Coolan Temperature

T15 = binary/analog input – Oil Pressure

OUTPUT TERMINALS

T04 = binary output – Starter (6A)

T05 = binary output - Fuel Solenoid (6A)

T06 = binary output (500 mA)

T07 = binary input/output (500 mA)

POWER SUPPLY, D+

T01 = BATT -

T02 = D+

T03 = BATT +

G

ECU

DIESEL / GASOLINE ENGINE GENERATOR

LOAD

Fuel Solenoid

Battery

Sarter

Fuel Level Analog

Coolant Temperature Analog

Oil Pressure Analog

D+

-

+

Alarm

Ready To Load

Fuel Solenoid

Starter

COM

Remote Start And Load

Emergency Stop

CAN

L COM H

USB

Battery +

Battery -

D +

PC

L1

L2

L3

N

InteliNano NT



MRS Fast User Guide

Typical wiring diagram

Accessing the setup mode

Ensure the engine is stopped and the controller is in Manual mode (green LED above button Auto is turned off).

If you have not configured the custom initialization (init) screen then press and hold Stop button, then briefly press ▲ button and then Auto .

If you have already created your own init screen then press and hold Stop button and then briefly press ▲, the custom init screen will appear, keep holding the Stop

button. Then press ▼ to switch LCD to default init screen, and then press Auto.

To move up and down in the setup menu use ▲ and ▼ buttons. Press Start button to select or Stop button for exit.

Basic settings

Input settings

Engine parameters and protections

ECU setting

Generator protections

Info

Output settings

Outputs and inputs

Output

code

Output source

Type

Terminal assignment

O00

Not Used

binary

T04, T05, T06, T07

O01

Starter

binary

T04

O02

Fuel Solenoid

binary

T04, T05, T06, T07

O03

Stop Solenoid

binary

T04, T05, T06, T07

O04

Alarm

binary

T04, T05, T06, T07

O07

Ready To Load

binary

T04, T05, T06, T07

O08

Prestart

binary

T04, T05, T06, T07

O09

ECU Power Relay

binary

T04, T05, T06, T07

O10

Choke

binary

T04, T05, T06, T07

O11

Glow Plugs

binary

T04, T05, T06, T07

Normally Open Contact – output

Normally Open Contact - input

button

Normally Closed Contact – output

Normally Closed Contact – input

button

User curves

I21

I23

I25

VDO Level %

VDO 5 Bar

VDO 40-120 °C

Datcon Level %

VDO 10 Bar

VDO 50-150 °C

Datcon 5 Bar

Datcon High °C

Datcon 7 Bar

Datcon Low °C

Datcon 10 Bar

Not selected

Input

code

Input source

Type

Terminal assignment

I00

Not Used

binary

T07, T11, T12, T13, T14, T15

I01

Emergency Stop

binary

T07, T11, T12, T13, T14, T15

I02

Remote Start/Stop

binary

T11

I03

Remote Start And Load

binary

T11

I04

Access Lock

binary

T07, T11, T12, T13, T14, T15

I07

GCB Feedback

binary

T07, T11, T12, T13, T14, T15

I10

External Warning 1

binary

T07, T11, T12, T13, T14, T15

I11

External Warning 2

binary

T07, T11, T12, T13, T14, T15

I12

External Warning 3

binary

T07, T11, T12, T13, T14, T15

I13

External Shutdown 1

binary

T07, T11, T12, T13,T14, T15

I14

External Shutdown 2

binary

T07, T11, T12, T13, T14, T15

I15

External Shutdown 3

binary

T07, T11, T12, T13, T14, T15

I20

Low Fuel Level

binary

T07, T11, T12, T13, T14, T15

I21

Fuel Level Analog

analog

T13, T14, T15

I22

Low Oil Pressure

binary

T07, T11, T12, T13, T14, T15

I23

Oil Pressure Analog

analog

T13, T14, T15

I24

High Coolant Temperature

binary

T07, T11, T12, T13, T14, T15

I25

Coolant Temperature Analog

analog

T13, T14, T15

Dimensions

Case dimensions: 118mm x108mm x 40mm

Panel Cutout: 96mm x 96mm

WARNING!

If D+ is not used, connect this terminal to battery positive!

3

Not for

Reproduction

ComAp, spol s.r.o.

Kundratka 2359/17

180 00, Praha 8

Czech Republic

InteliNano-NT MRS, SW version 1.4, ©ComAp – March 2013

InteliNano-NT-MRS-1.4-Fast User Guide.pdf

Setpoints

Use ▲ and ▼ buttons to move or change value. Start button to select setpoint or confirm changes and Stop button to go back.

Basic settings

Setpoint

code

Setpoint name

B01

Nominal Voltage Ph-N

80 – 480 V

B02

Nominal Voltage Ph-Ph

80 – 600 V

B03

Nominal Frequency

50 Hz (1), 60 Hz (2)

B04

Connection Type

Mono Phase (1), SplitPhase (2),

3Ph3Wire (3), 3Ph4Wire (4)

B05

Units Format

Metric unit format (1), US unit

format (2)

B07

Zero Power Mode Delay

0-360 min

B08

Light Tower Mode

Disable (1), Enable (2)

B09

Nominal RPM

100-4000

Engine parameters and protections

Setpoint

code

Setpoint name

E01

Prestart Time

0-600 s

E02

Maximum Cranking Time

0-60 s

E03

Cooling Time

0-3600 s

E04

Oil Pressure Shutdown

0-10 Bar

E05

Coolant Temperature Shutdown

0 -150 °C

E06

Battery Undervoltage

8 – 40 V

E07

Warning Maintenance

0 – 10000 h

E08

Oil Pressure Starter Disengagement

Disable (1), Enable (2)

E09

Choke Time

0 – 3600 s

E10

Minimal Stabilization Time

1 – 300 s

Generator protections

Setpoint

code

Setpoint name

G01

Generator Overvoltage Shutdown

G02 – 200 %

G02

Generator Undervoltage Shutdown

0 - G01 %

G03

Generator Overfrequency Shutdown

G04 – 130 %

G04

Generator Underfrequency Shutdown

0 – G03 %

To apply all changes return to the main setup menu and restart the controller by pressing the Stop button.

Alarms and Events

Events

Manual Start

Remote Start

Manual Stop

Remote Stop

Auto On

Auto Off

Power On

Island Operation

Warnings

Warning Maintenance

Low Battery

Low Fuel Level

External Warning 1

External Warning 2

External Warning 3

ECU Communication Error

Shutdowns

Emergency Stop

Overspeed

Underspeed

Low Oil Pressure

High Coolant temperature

External Shutdown 1

External Shutdown 2

External Shutdown 3

GCB Fail

Generator Overvoltage

Generator Undervoltage

Generator Overfrequency

Generator Underfrequency

Generator CCW Rotation

Start Fail

Stop Fail

Battery Flat

ECU

For ECU configuration use PC software NanoEdit. For more details see InteliNano AMF Reference Guide.

Technical data

Power supply range

6-36 VDC

Power supply drop-out immunity

100 ms

Power consumption

35 – 295 mA

Zero Power Mode consumption

52 - 344 µA

Operating temperature

-20... 70 °C

Operating humidity

95% non-condensing (IEC/EN 60068-2-30)

Protection degree (front panel)

IP65 with GASKET 4x405 only

IP50 without gasket

Storage temperature

-30... 80 °C

Binary outputs (up to 4)

Low current outputs (2)

500 mA

High current output (2)

6 A (long term) / 10 A (short term)

Total output current

10 A (long term) / 16 A (short term)

Binary inputs (up to 6)

Input resistance

1,5 kΏ

Closed contact voltage

<2 V

Open contact voltage

>3,5 V

Analog inputs (up to 3)

Galvanic insulation

Not insulated

Electrical range

0 - 2500 kΏ

Resolution

0,1 Ώ

Precision

2 % ± 3 Ώ

Charging alternator preexcitation circuit

Excitation current

100 mA

Charging fail threshold

80 %

Generator/Mains measurements

Measurement input

3ph generator voltage

Measurement type

True RMS

Voltage range

480 V Ph-Ph (277 V Ph-N)

Max. measured voltage

340 V Ph-N

Voltage accuracy

1%

Frequency range

40 – 70 Hz

Frequency accuracy

1 %

4

Not for

Reproduction

5

Position Button Description

A Up Arrow Press button for move up or value increasing.

B Down Arrow Press button for move down or value decreasing.

C Start Button Works in MANUAL MODE only. Press this button to initiate the

start sequence of the engine. This button is also used to confirm

changes in Setup Mode.

D Engine Operation

LED

GREEN LED is blinking if the engine is starting, cooling or stopping.

When the LED is solid, the engine is running and is loaded or is

ready to load.

E Auto Button Is dedicated for switching between AUTO and MANUAL operating

mode.

F Operating Mode

LED

GREEN LED is solid, the controller is in AUTO mode. When LED is

off, the controller is in MANUAL mode.

G Stop Button Works in MANUAL MODE only. Press this button to initiate the stop

sequence of the generator when engine is running. This button is

also used to cancel changes in setup mode, to go back or to exit

and for alarm confirmation.

H Alarm LED RED LED will blink when there is one or more active warning or

active shutdown alarm(s). The LED is solid when the active shut

down alarm is confirmed and the engine can’t be started.

J Graphic Black and

White Display

128 X 64 Pixels

Stop

Auto

Start

E

A

B

C

J

H

F D

G

System Controller

The system controller, located inside the generator enclosure, is shown below. The features of the controller and

their locations are shown below.

Not for

Reproduction

6 BRIGGSandSTRATTON.COM

• The first screen contains basic information about

generator voltage and frequency measurement.

Also displayed is the position (status) of the

GCB (when so configured) and a running hours

counter. When any alarms occur, the general

warning symbol will be displayed on the upper

right corner of the display.

• The second screen contains detailed voltage and

frequency information.

• The third screen shows engine information – oil

pressure, coolant temperature, fuel level, and

battery voltage.

• The fourth screen shows the most recent alarms

or events.

Display Screen Structure

The displayed information is structured into screens. Use the up and down arrows to scroll through the screens.

Not for

Reproduction

7

Alarms, Events and History

The following alarms and records are available:

• Events

• Warnings

• Shutdowns

• ECU Messages

Four records can be displayed simultaneously on the

screen. Total capacity is 10 records.

To view further history records, wait until the down

arrow stops blinking (approximately 3 seconds).

For alarm (shutdown) confirmation, press the Stop

button.

Events

Every event is saved in history with a running hours

stamp.

Warnings

Active Warning: When a warning occurs, O04

Alarm output will close and the red LED above the

Stop button will blink. The warning symbol will blink

in the upper right corner of the screen and the proper

warning symbol will be displayed in the event history

screen with a running hours stamp. Active warning

cannot be confirmed.

Inactive Warning: When a warning becomes

inactive, O04 Alarm output will open, the red LED will

stop blinking, and the warning symbol on the screen

will go out.

Shutdowns

Shutdown procedure: The InteliNano® controller

opens outputs O05 GCB Close/Open, O01 Starter,

O08 Prestart, and O02 Fuel Solenoid, and then closes

O03 Stop Solenoid to stop the engine immediately.

O04 Alarm output is closed. Active or not confirmed

protection disables starting.

Active unconfirmed shutdown: When a shutdown

occurs, the shutdown procedure will start, the red LED

above the Stop button will blink, the shutdown symbol

will blink in the upper right corner of screen, and the

proper shutdown symbol will be displayed in the event

history with a running hours stamp. The record in

history is negative. For shutdown alarm confirmation,

press the Stop button.

Active confirmed shutdown: When an active

shutdown is confirmed, the red LED stops blinking.

The record in history stays negative with a confirmation

symbol at the end. O04 Alarm output is open.

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Reproduction

8 BRIGGSandSTRATTON.COM

Inactive unconfirmed shutdown: O04 Alarm

output is closed, the red LED above the Stop button

will blink. The shutdown symbol will be displayed in

the upper right corner of the screen and the proper

warning symbol will be displayed in the event history

with a running hours stamp. For shutdown alarm

confirmation, press the Stop button.

Inactive confirmed shutdown: O04 Alarm output

is opened. It is possible to start the engine when all

shutdowns are inactive and confirmed.

ECU Messages

Diagnostic messages are displayed in the event

history behind the ECU Warning symbol. For Standard

J1939, SPN (Suspect Parameter Number) and FMI

(Failure Mode Identifier) are shown. A complete list of

text diagnostic messages for each ECU can be found

on The Power Portal.

Start and Stop Engine

Manual Mode

When the green LED above the Auto button is off, the

controller is in MANUAL mode. If there is no active

shut down alarm, you can start the engine by pressing

the Start button. The green LED will blink during the

starting, cooling, or stopping procedure. While the

engine is running, the green LED will light steadily.

The generator is ready to load.

Press the Stop button to stop the engine. The first

press will open the GCB and the next press will start

the cooling and stopping procedure. If you press

this button again, the controller will stop the engine

immediately. For fast engine stop, press and hold the

Stop button until the engine stops.

Auto Mode

When the green LED above the Auto button is on, the

controller is in AUTO mode. The engine cannot be

started by pressing the Start button. The controller will

automatically start the engine when all conditions for

starting and connecting loads have been met.

NOTICE

When in AUTO mode, the engine CANNOT

be stopped by pressing the Stop button.

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