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Blue-White industries flexflo A-100N Operating instructions

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MODEL A-100N OPTION-E
PERISTALTIC INJECTOR PUMP
OPERATING MANUAL
5300 Business Drive
Huntington Beach, CA 92649
USA
Phone: 714-893-8529 FAX: 714-894-9492
E mail: [email protected] Web site: www.blue-white.net
INJECTOR
®
BLUE-WHITE
INDUSTRIES
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TABLE OF CONTENTS
SECTION HEADING PAGE
1 Introduction 2
2 Specifications 3
3 A-100N Features 3
4 How to install the A-100N 4
4.1 Mounting location 4
4.2 Electrical connections 6
4.3 How to install the tubing and fittings 8
5 How to operate the A-100N 9
5.1 Description of Pump Output Adjustment Controls 9
5.2 Mode Setting P1 - Manually Adjusting the output 10
5.3 Mode Setting P2 - 4-20 mA input 10
5.4 Mode Setting P3 - 20-4 mA input 10
5.5 Mode Setting P4 - 0-10 VDC input 11
5.6 Mode Setting P5 - 10-0 VDC input 11
5.7 Mode Setting P6 - Slow input Pulse 11
5.8 Mode Setting P7 - Fast input Pulse 11
6 How to maintain the A-100N 12
6.1 Routine inspection and cleaning 12
6.2 How to clean and lubricate the A-100N 12
6.3 500 hour service warning timer 12
6.4 How to replace the pump tube 13
Replacement parts drawing 14
Replacement parts list 15
1.0 Introduction
Congratulations on purchasing the A-100N Model E Peristaltic Metering Pump. The A-100N is
designed to inject chemicals into piping systems. The pump has been tested by NSF International for
use with 12 ½% Sodium Hypochlorite. The Model E is equipped with external input control circuitry
which allows the pumps output to be externally controlled by either a 4-20mA input signal, a 0-10V DC
input signal or a pulsed input signal.
A-100N A-100N
2.0 Specifications
Maximum Working Pressure 100 psig / 6.9 bar*
o o
Maximum Fluid Temperature 130 F / 54 C
o o
Ambient Temperature Range 14 to 110 F / -10 to 43 C
Enclosure NEMA 3R (acceptable for outdoor use)
Duty Cycle Continuous
Maximum Solids 50% by volume
Maximum Viscosity 5,000 Centipoise
Maximum Suction Lift up to 30 ft. water
Power Requirements 115V60Hz 80 Watts
220V50Hz 40 Watts
230V60Hz 45 Watts
Dimensions 6-1/8” high x 10-1/8” wide x 9” deep
Weight 8 lb.
3.0 A-100N Features
!
Peristaltic Pump Tube does not require valves.
!
High outlet pressure capability of 100 psig.*
!
High inlet suction lift capability of 30 feet.
!
Quick-Disconnect inlet and outlet fittings available.
!
Digital electronic feed rate control.
!
Pump Tube failure warning timer.
!
200:1 adjustment turn down ratio.
!
Acceptable for outdoor use.
!
Corrosion proof Valox housing.
!
Tamper resistant electronic control panel cover.
!
Easy servicing.
!
Includes suction tube strainer, tube weight, suction tubing, discharge tubing and injection fitting with
internal back-flow check valve and mounting hardware.
FIG. 3.0 PARTS LOCATOR DRAWING
* Most models.
** Slide both top & bottom clamps to the left only far enough to open the control cover.
9
2
1
Control
Control Cover
Pumphead
Enclosure
Rear Plate
Pumphead
Cover
6.0
Pumptube
Assembly
Rotor
Assembly
9
8
1
Slide Clamps**
Page 2 Page 3
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RESET
TUBE LIFE WARNING TIMER
PRIME
99 SEC. CYCLE
UP
DOWN
TOTAL
TIME
ON
TIME
ADJUST CYCLE
WHEN LIT
STANDBY
MAX
INPUT
MIN
INPUT
MODE
RECOMMEND TUBE CHANGE WHEN DISPLAY BLINKS
INPUT MODE SELECTION MENU
P1 - MANUAL (INPUT OFF)
P2 - 4-20mA NORMAL
P3 - 20-4mA INVERTED
P4 - 0-10VDC NORMAL
P5 - 10-0VDC INVERTED
P6 - SLOW PULSE (X 1)
P7 - FAST PULSE (X 100)
TABLE OF CONTENTS
SECTION HEADING PAGE
1 Introduction 2
2 Specifications 3
3 A-100N Features 3
4 How to install the A-100N 4
4.1 Mounting location 4
4.2 Electrical connections 6
4.3 How to install the tubing and fittings 8
5 How to operate the A-100N 9
5.1 Description of Pump Output Adjustment Controls 9
5.2 Mode Setting P1 - Manually Adjusting the output 10
5.3 Mode Setting P2 - 4-20 mA input 10
5.4 Mode Setting P3 - 20-4 mA input 10
5.5 Mode Setting P4 - 0-10 VDC input 11
5.6 Mode Setting P5 - 10-0 VDC input 11
5.7 Mode Setting P6 - Slow input Pulse 11
5.8 Mode Setting P7 - Fast input Pulse 11
6 How to maintain the A-100N 12
6.1 Routine inspection and cleaning 12
6.2 How to clean and lubricate the A-100N 12
6.3 500 hour service warning timer 12
6.4 How to replace the pump tube 13
Replacement parts drawing 14
Replacement parts list 15
1.0 Introduction
Congratulations on purchasing the A-100N Model E Peristaltic Metering Pump. The A-100N is
designed to inject chemicals into piping systems. The pump has been tested by NSF International for
use with 12 ½% Sodium Hypochlorite. The Model E is equipped with external input control circuitry
which allows the pumps output to be externally controlled by either a 4-20mA input signal, a 0-10V DC
input signal or a pulsed input signal.
A-100N A-100N
2.0 Specifications
Maximum Working Pressure 100 psig / 6.9 bar*
o o
Maximum Fluid Temperature 130 F / 54 C
o o
Ambient Temperature Range 14 to 110 F / -10 to 43 C
Enclosure NEMA 3R (acceptable for outdoor use)
Duty Cycle Continuous
Maximum Solids 50% by volume
Maximum Viscosity 5,000 Centipoise
Maximum Suction Lift up to 30 ft. water
Power Requirements 115V60Hz 80 Watts
220V50Hz 40 Watts
230V60Hz 45 Watts
Dimensions 6-1/8” high x 10-1/8” wide x 9” deep
Weight 8 lb.
3.0 A-100N Features
!
Peristaltic Pump Tube does not require valves.
!
High outlet pressure capability of 100 psig.*
!
High inlet suction lift capability of 30 feet.
!
Quick-Disconnect inlet and outlet fittings available.
!
Digital electronic feed rate control.
!
Pump Tube failure warning timer.
!
200:1 adjustment turn down ratio.
!
Acceptable for outdoor use.
!
Corrosion proof Valox housing.
!
Tamper resistant electronic control panel cover.
!
Easy servicing.
!
Includes suction tube strainer, tube weight, suction tubing, discharge tubing and injection fitting with
internal back-flow check valve and mounting hardware.
FIG. 3.0 PARTS LOCATOR DRAWING
* Most models.
** Slide both top & bottom clamps to the left only far enough to open the control cover.
9
2
1
Control
Control Cover
Pumphead
Enclosure
Rear Plate
Pumphead
Cover
6.0
Pumptube
Assembly
Rotor
Assembly
9
8
1
Slide Clamps**
Page 2 Page 3
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TUBE LIFE WARNING TIMER
PRIME
99 SEC. CYCLE
UP
DOWN
TOTAL
TIME
ON
TIME
ADJUST CYCLE
WHEN LIT
STANDBY
MAX
INPUT
MIN
INPUT
MODE
RECOMMEND TUBE CHANGE WHEN DISPLAY BLINKS
INPUT MODE SELECTION MENU
P1 - MANUAL (INPUT OFF)
P2 - 4-20mA NORMAL
P3 - 20-4mA INVERTED
P4 - 0-10VDC NORMAL
P5 - 10-0VDC INVERTED
P6 - SLOW PULSE (X 1)
P7 - FAST PULSE (X 100)
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TUBE LIFE WARNING TIMER
PRIME
99 SEC. CYCLE
UP
DOWN
TOTAL
TIME
ON
TIME
ADJUST CYCLE
WHEN LIT
STANDBY
MAX
INPUT
MIN
INPUT
MODE
RECOMMEND TUBE CHANGE WHEN DISPLAY BLINKS
INPUT MODE SELECTION MENU
P1 - MANUAL (INPUT OFF)
P2 - 4-20mA NORMAL
P3 - 20-4mA INVERTED
P4 - 0-10VDC NORMAL
P5 - 10-0VDC INVERTED
P6 - SLOW PULSE (X 1)
P7 - FAST PULSE (X 100)
4.0 How To Install the A-100N
Note: All diagrams are strictly for guideline purposes only. Always consult an expert before installing
the A-100N into specialized systems.
The A-100N should be serviced by qualified persons only.
4.1 Mounting Location
Choose an area located near the chemical supply tank, chemical injection point and electrical supply.
Although the pump is designed to withstand outdoor conditions, a cool, dry, well ventilated location is
recommended. Install the pump where it can be easily serviced.
!
Mount the pump to a secure surface or wall using the enclosed hardware. Wall mount to a solid surface
only. Mounting to drywall with anchors is not recommended.
!
Keep the outlet (discharge) tubing as short as possible. Longer tubing increases the back pressure at the
pump tube.
!
Do not mount the pump directly over your chemical container. Chemical fumes may damage the unit.
Mount the pump off to the side or at a lower level than the chemical container.
!
Mounting the pump lower than the chemical container will gravity feed the chemical into the pump. This
“flooded suction” installation can reduce the time required to prime the pump. Install a shut-off valve,
pinch clamp or other means to halt the gravity feed to the pump during servicing.
!
Your solution tank should be sturdy. Keep the tank covered to reduce fumes.
!
Be sure your installation does not constitute a cross connection with the drinking water supply. Check
your local plumbing codes.
A-100N A-100N
FIG. 4.1 INJECTOR MOUNTING
FIG. 4.2 SWIMMING POOL INSTALLATION
FIG. 4.3 TYPICAL INSTALLATION
11
Po
ol
22
33
55
44 66
77
88
99
1010
1. Strainer 7. Injector
®
2. Circulation Pump
Blue-White A-100N
3. Filter
8. Solution Tank
4. Heater
9. Injection Fitting
5. Check Valve
10. Return Line
6. Flowmeter
®
Blue-White F-300
Discharge
Tube
Pumping unit
R
Suction
Tube
Chemical
Container
¼" &
½" NP
T
In
jec
to
r
Page 4 Page 5
Floor Mount
7-3/8”
7-5/8”
3-1/2”
8-3/16”
Drill .156 Dia. (5/32)
For Self-Tap Screw
#10 X 1” Phillips Steel
4 Places
Drill .156 Dia. (5/32)
For Self-Tap Screw
#10 X 1” Phillips Steel
2 Places
Note: For wall-mounting, recommend drill & thread into
solid wood only.
Wall Mount
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TUBE LIFE WARNING TIMER
PRIME
99 SEC. CYCLE
UP
DOWN
TOTAL
TIME
ON
TIME
ADJUST CYCLE
WHEN LIT
STANDBY
MAX
INPUT
MIN
INPUT
MODE
RECOMMEND TUBE CHANGE WHEN DISPLAY BLINKS
INPUT MODE SELECTION MENU
P1 - MANUAL (INPUT OFF)
P2 - 4-20mA NORMAL
P3 - 20-4mA INVERTED
P4 - 0-10VDC NORMAL
P5 - 10-0VDC INVERTED
P6 - SLOW PULSE (X 1)
P7 - FAST PULSE (X 100)
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TUBE LIFE WARNING TIMER
PRIME
99 SEC. CYCLE
UP
DOWN
TOTAL
TIME
ON
TIME
ADJUST CYCLE
WHEN LIT
STANDBY
MAX
INPUT
MIN
INPUT
MODE
RECOMMEND TUBE CHANGE WHEN DISPLAY BLINKS
INPUT MODE SELECTION MENU
P1 - MANUAL (INPUT OFF)
P2 - 4-20mA NORMAL
P3 - 20-4mA INVERTED
P4 - 0-10VDC NORMAL
P5 - 10-0VDC INVERTED
P6 - SLOW PULSE (X 1)
P7 - FAST PULSE (X 100)
4.0 How To Install the A-100N
Note: All diagrams are strictly for guideline purposes only. Always consult an expert before installing
the A-100N into specialized systems.
The A-100N should be serviced by qualified persons only.
4.1 Mounting Location
Choose an area located near the chemical supply tank, chemical injection point and electrical supply.
Although the pump is designed to withstand outdoor conditions, a cool, dry, well ventilated location is
recommended. Install the pump where it can be easily serviced.
!
Mount the pump to a secure surface or wall using the enclosed hardware. Wall mount to a solid surface
only. Mounting to drywall with anchors is not recommended.
!
Keep the outlet (discharge) tubing as short as possible. Longer tubing increases the back pressure at the
pump tube.
!
Do not mount the pump directly over your chemical container. Chemical fumes may damage the unit.
Mount the pump off to the side or at a lower level than the chemical container.
!
Mounting the pump lower than the chemical container will gravity feed the chemical into the pump. This
“flooded suction” installation can reduce the time required to prime the pump. Install a shut-off valve,
pinch clamp or other means to halt the gravity feed to the pump during servicing.
!
Your solution tank should be sturdy. Keep the tank covered to reduce fumes.
!
Be sure your installation does not constitute a cross connection with the drinking water supply. Check
your local plumbing codes.
A-100N A-100N
FIG. 4.1 INJECTOR MOUNTING
FIG. 4.2 SWIMMING POOL INSTALLATION
FIG. 4.3 TYPICAL INSTALLATION
11
P
o
ol
22
33
55
44 66
77
88
99
1010
1. Strainer 7. Injector
®
2. Circulation Pump
Blue-White A-100N
3. Filter
8. Solution Tank
4. Heater
9. Injection Fitting
5. Check Valve
10. Return Line
6. Flowmeter
®
Blue-White F-300
Discharge
Tube
Pumping unit
R
Suction
Tube
Chemical
Container
¼"
&
½"
N
P
T
In
jec
to
r
Page 4 Page 5
Floor Mount
7-3/8”
7-5/8”
3-1/2”
8-3/16”
Drill .156 Dia. (5/32)
For Self-Tap Screw
#10 X 1” Phillips Steel
4 Places
Drill .156 Dia. (5/32)
For Self-Tap Screw
#10 X 1” Phillips Steel
2 Places
Note: For wall-mounting, recommend drill & thread into
solid wood only.
Wall Mount
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RESET
TUBE LIFE WARNING TIMER
PRIME
99 SEC. CYCLE
UP
DOWN
TOTAL
TIME
ON
TIME
ADJUST CYCLE
WHEN LIT
STANDBY
MAX
INPUT
MIN
INPUT
MODE
RECOMMEND TUBE CHANGE WHEN DISPLAY BLINKS
INPUT MODE SELECTION MENU
P1 - MANUAL (INPUT OFF)
P2 - 4-20mA NORMAL
P3 - 20-4mA INVERTED
P4 - 0-10VDC NORMAL
P5 - 10-0VDC INVERTED
P6 - SLOW PULSE (X 1)
P7 - FAST PULSE (X 100)
A-100N A-100N
4.2 Electrical Connections
4.2.1 Input Power Connections -
Be certain to connect the pump to the proper supply voltage. Using the incorrect voltage will damage
the pump and may result in injury. The voltage requirement is printed on the pump serial label.
Note: When in doubt regarding your electrical installation, contact a licensed electrician.
The A-100N is supplied with either a ground wire conductor and a grounding type attachment plug
(power cord) or a junction box for field wiring.
POWER CORD MODELS -To reduce the risk of electric shock, be certain that the power cord is
connected only to a properly grounded, grounding type receptacle.
JUNCTION BOX MODELS -To reduce the risk of electric shock, be certain that a grounding conduc-
tor is connected to the green grounding conductor located in the junction box.
Page 6 Page 7
4.2.2 External Input Signal Connections -
The Model E will accept any one of four different types of external input signals. All connections are to
be made inside of the junction box located on the side of the model E. A liquid-tite connector is sup-
plied and should be used for the external signal cable. The signal input wires are color coded to the type
of signal being used.
POSITIVE
WIRE COLOR
BLUE
PURPLE
WHITE
NEGATIVE
WIRE COLOR
BLACK
BLACK
BLACK
INPUT SIGNAL TYPE
4-20 mA
0-10 V DC
TTL/CMOS Level Pulse
RED WHITE
Dry contact Pulse (10V @ 2mA max), Hall-Effect, NPN
4.3 How To Install the Tubing and Fittings
4.3.1 Inlet Tubing - (Compression tube models) -Locate the inlet fitting of the Pump Tube, see fig 6.1.
Remove the tube nut. Push the clear PVC suction tubing onto the compression barb of the fitting. Use
the tube nut to secure the tube. Hand tighten only.
o
Inlet Tubing - (Quick-Connect models) - Locate the black, 90 elbow, low pressure Quick-Connect
inlet fitting, see fig 6.1. Connect the clear suction tubing to the hose barb. Check that the O-ring is in
place on the Pump Tube fitting and press the Quick-Connect fitting onto the Pump Tube. The fitting
should securely click in place.
Foot
Strainer
# 90002-200
Ceramic
Weight
# 90008-068
Tubing
Suction 3/8"
FIG. 4.9
4.3.2 Strainer -Trim the inlet end of the suction tubing so that the strainer
will rest approximately two inches from the bottom of the solution
tank. This will prevent sediment from clogging the strainer. Slip the
ceramic weight over the end of the suction tube. Press the strainer
into the end of the tube. Secure the ceramic weight to the strainer.
Drop the strainer into the solution tank.
4.3.3 Outlet Tubing - (Compression tube models) - Locate the outlet
fitting of the Pump Tube, see fig 6.1. Remove the tube nut. Push
the opaque outlet (discharge) tubing onto the compression barb of
the fitting. Use the tube nut to secure the tube. Hand tighten only.
Outlet Tubing - (Quick-Connect models) - Locate the beige, high
pressure Quick-Connect outlet fitting, see fig 6.1.
FIG. 4.5 WIRING DIAGRAM - MODEL E CIRCUIT BOARD
AC
MOTOR
INPUT
VOLTAGE
115V 60Hz
220V 50Hz
HOT
LEADWIRE
NEUTRAL
LEADWIRE
GROUND
LEADWIRE
230V 60Hz
YELLOW
YELLOW
YELLOW
BLUE
BROWN
RED
GREEN
GREEN
GREEN
MOTOR LEADWIRES
Neutral (blue/brown/red)
Hot (yellow)
Ground (green)
Earth Ground (green)
Common
Hot
AC
Input
Power
Circuit
Board
Protector Fuse
2 Amps, 250 Volt AC
(little Fuse #235002
or Equivalent)
SEE DETAIL ‘A’
DETAIL ‘A’
R R
2A
250VAC
T3
T2
T1
T4
LINE
HOT
LINE
NEUTRAL
MOTOR
NEUTRAL
MOTOR
SWITCHED
115V 50/60Hz
INPUT VOTAGE CONFIG.
220V 50/60Hz
230V 50/60Hz
R R
R
BLUE
BLACK
PURPLE
GREEN
RED
WHITE
JUNCTION BOX
LIQUID-TIGHT
CONNECTOR
ACCEPTABLE CABLE JACKET RANGE:
.118 - .255 INCH
.( 3,0 - 6,5 MM)
FUNCTION
MODE
DISPLAY
INPUT
MODE
STANDARD
HIGH PULSE
1->99 (x100)
LOW PULSE
1->99
4-20 mA
20-4 mA
0-10 VDC
10-0 VDC
P1
P2
P3
P4
P5
P6
P7
1. NO CONNECTIONS
1. CONNECT PURPLE WIRE TO GREEN WIRE
2B. CONTACT, HALL EFFECT, NPN: RED (+) & WHITE (-)
2A. TTL, CMOS SIGNALS: WHITE (+) & BLACK (-)
1. CONNECT PURPLE WIRE TO GREEN WIRE
2B. HALL EFFECT, NPN: RED (+) & WHITE (-)
2A. TTL, CMOS SIGNALS: WHITE (+) & BLACK (-)
1. PURPLE WIRE (+) & BLACK WIRE (-)
1. PURPLE WIRE (+) & BLACK WIRE (-)
1. BLUE WIRE (+) & BLACK WIRE (-)
1. BLUE WIRE (+) & BLACK WIRE (-)
SIGNAL INPUT MODES & WIRING COLOR CODES
EXTERNAL INPUT CABLE
A-100N A-100N
4.2 Electrical Connections
4.2.1 Input Power Connections -
Be certain to connect the pump to the proper supply voltage. Using the incorrect voltage will damage
the pump and may result in injury. The voltage requirement is printed on the pump serial label.
Note: When in doubt regarding your electrical installation, contact a licensed electrician.
The A-100N is supplied with either a ground wire conductor and a grounding type attachment plug
(power cord) or a junction box for field wiring.
POWER CORD MODELS -To reduce the risk of electric shock, be certain that the power cord is
connected only to a properly grounded, grounding type receptacle.
JUNCTION BOX MODELS -To reduce the risk of electric shock, be certain that a grounding conduc-
tor is connected to the green grounding conductor located in the junction box.
Page 6 Page 7
4.2.2 External Input Signal Connections -
The Model E will accept any one of four different types of external input signals. All connections are to
be made inside of the junction box located on the side of the model E. A liquid-tite connector is sup-
plied and should be used for the external signal cable. The signal input wires are color coded to the type
of signal being used.
POSITIVE
WIRE COLOR
BLUE
PURPLE
WHITE
NEGATIVE
WIRE COLOR
BLACK
BLACK
BLACK
INPUT SIGNAL TYPE
4-20 mA
0-10 V DC
TTL/CMOS Level Pulse
RED WHITE
Dry contact Pulse (10V @ 2mA max), Hall-Effect, NPN
4.3 How To Install the Tubing and Fittings
4.3.1 Inlet Tubing - (Compression tube models) -Locate the inlet fitting of the Pump Tube, see fig 6.1.
Remove the tube nut. Push the clear PVC suction tubing onto the compression barb of the fitting. Use
the tube nut to secure the tube. Hand tighten only.
o
Inlet Tubing - (Quick-Connect models) - Locate the black, 90 elbow, low pressure Quick-Connect
inlet fitting, see fig 6.1. Connect the clear suction tubing to the hose barb. Check that the O-ring is in
place on the Pump Tube fitting and press the Quick-Connect fitting onto the Pump Tube. The fitting
should securely click in place.
Foot
Strainer
# 90002-200
Ceramic
Weight
# 90008-068
Tubing
Suction 3/8"
FIG. 4.9
4.3.2 Strainer -Trim the inlet end of the suction tubing so that the strainer
will rest approximately two inches from the bottom of the solution
tank. This will prevent sediment from clogging the strainer. Slip the
ceramic weight over the end of the suction tube. Press the strainer
into the end of the tube. Secure the ceramic weight to the strainer.
Drop the strainer into the solution tank.
4.3.3 Outlet Tubing - (Compression tube models) - Locate the outlet
fitting of the Pump Tube, see fig 6.1. Remove the tube nut. Push
the opaque outlet (discharge) tubing onto the compression barb of
the fitting. Use the tube nut to secure the tube. Hand tighten only.
Outlet Tubing - (Quick-Connect models) - Locate the beige, high
pressure Quick-Connect outlet fitting, see fig 6.1.
FIG. 4.5 WIRING DIAGRAM - MODEL E CIRCUIT BOARD
AC
MOTOR
INPUT
VOLTAGE
115V 60Hz
220V 50Hz
HOT
LEADWIRE
NEUTRAL
LEADWIRE
GROUND
LEADWIRE
230V 60Hz
YELLOW
YELLOW
YELLOW
BLUE
BROWN
RED
GREEN
GREEN
GREEN
MOTOR LEADWIRES
Neutral (blue/brown/red)
Hot (yellow)
Ground (green)
Earth Ground (green)
Common
Hot
AC
Input
Power
Circuit
Board
Protector Fuse
2 Amps, 250 Volt AC
(little Fuse #235002
or Equivalent)
SEE DETAIL ‘A’
DETAIL ‘A’
R R
2A
250VAC
T3
T2
T1
T4
LINE
HOT
LINE
NEUTRAL
MOTOR
NEUTRAL
MOTOR
SWITCHED
115V 50/60Hz
INPUT VOTAGE CONFIG.
220V 50/60Hz
230V 50/60Hz
R R
R
BLUE
BLACK
PURPLE
GREEN
RED
WHITE
JUNCTION BOX
LIQUID-TIGHT
CONNECTOR
ACCEPTABLE CABLE JACKET RANGE:
.118 - .255 INCH
.( 3,0 - 6,5 MM)
FUNCTION
MODE
DISPLAY
INPUT
MODE
STANDARD
HIGH PULSE
1->99 (x100)
LOW PULSE
1->99
4-20 mA
20-4 mA
0-10 VDC
10-0 VDC
P1
P2
P3
P4
P5
P6
P7
1. NO CONNECTIONS
1. CONNECT PURPLE WIRE TO GREEN WIRE
2B. CONTACT, HALL EFFECT, NPN: RED (+) & WHITE (-)
2A. TTL, CMOS SIGNALS: WHITE (+) & BLACK (-)
1. CONNECT PURPLE WIRE TO GREEN WIRE
2B. HALL EFFECT, NPN: RED (+) & WHITE (-)
2A. TTL, CMOS SIGNALS: WHITE (+) & BLACK (-)
1. PURPLE WIRE (+) & BLACK WIRE (-)
1. PURPLE WIRE (+) & BLACK WIRE (-)
1. BLUE WIRE (+) & BLACK WIRE (-)
1. BLUE WIRE (+) & BLACK WIRE (-)
SIGNAL INPUT MODES & WIRING COLOR CODES
EXTERNAL INPUT CABLE
A-100N A-100N
Remove the tube nut. Push the opaque outlet (discharge) tubing onto the compression barb of the fitting.
Use the tube nut to secure the tube. Hand tighten only.
Outlet Tubing - (Quick-Connect models) - Locate the beige, high pressure Quick-Connect outlet
fitting, see fig 6.1. Remove the metal tube retaining nut from the Quick-Connect fitting and slip it over
the end of the opaque outlet (discharge) tubing. Connect the tubing to the hose barb located on the
fitting. Secure the tube to the fitting with the metal nut. Check that the O-ring is in place on the outlet
end of the Pump Tube and press the Quick-Connect fitting onto the Pump Tube. The fitting should
securely click into place.
Trim the other end of the outlet tube leaving only enough slack to connect it to the injection/check valve
fitting. Increasing the outlet tube length increases the pressure at the pump tube, particularly with
viscous fluids.
Keep the outlet tube as short as possible.
4.3.4 Injection/Check Valve Fitting Installation - The Injection/Check valve fitting is designed to install
directly into either 1/4” or 1/2” female pipe threads. This fitting will require periodic cleaning, espe-
cially when injecting fluids that calcify such as sodium hypochlorite. These lime deposits and other
build ups can clog the fitting increasing the back pressure and interfering with the check valve operation.
See section 6.0.
Install the Injection/Check valve directly into the piping system. Do not use a pipe stud with a tee for
insertion of the injection valve. The solution must inject directly into the flow stream.
Use Teflon thread sealing tape on the pipe threads. Push the opaque outlet (discharge) tubing onto the
compression barb of the Injection/Check valve fitting. Use the tube nut to secure the tube. Hand tighten
only.
FIG. 4.10 TEE INSTALLATION AND EXPLODED VIEW
Page 8 Page 9
SLIDE CLAMP
Slide both top & bottom clamps to the left only far enough
(as shown) to open the control cover
5.0 How To Operate The A-100N
5.1 Description of Pump Output Adjustment Controls -
Open the control panel door by sliding the upper and lower slide clamps to the left. FIG. 5.2
!
TOTAL TIME LED - While lit, the LED digital display indicates the Total Time Setting.
!
ON TIME LED - While lit, the LED digital display indicates the On Time Setting..
!
STANDBY Button - Press to stop the pump. When pressed with UP Button initiates a 99 second prime
cycle which temporarily overrides the primary time cycle and runs the pump. When pressed with the
DOWN button resets the 500 hour pump tube service warning timer to zero.
!
UP Button - Increases the displayed Total Time or On Time setting.
!
DOWN Button - Decreases the displayed Total Time or On Time setting.
!
MODE Button - Used to select one of seven operating modes.
P1 - Manual Adjustment (external input disabled)
P2 - 4-20mA input
P3 - 20-4mA input (inverted)
P4 - 0-10VDC input
P5 - 10-0VDC (inverted)
P6 - Slow pulse input (1-99 input pulses per initiated time cycle)
P7 - Fast pulse input (100-9900 input pulses per initiated time cycle)
FIG. 5.2
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C
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D
RESET
TUBE LIFE WARNING TIMER
PRIME
99 SEC. CYCLE
UP
DOWN
TOTAL
TIME
ON
TIME
ADJUST CYCLE
WHEN LIT
STANDBY
MAX
INPUT
MIN
INPUT
MODE
RECOMMEND TUBE CHANGE WHEN DISPLAY BLINKS
INPUT MODE SELECTION MENU
P1 - MANUAL (INPUT OFF)
P2 - 4-20mA NORMAL
P3 - 20-4mA INVERTED
P4 - 0-10VDC NORMAL
P5 - 10-0VDC INVERTED
P6 - SLOW PULSE (X 1)
P7 - FAST PULSE (X 100)
L
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Q
P
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R
C
O
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D
RESET
TUBE LIFE WARNING TIMER
PRIME
99 SEC. CYCLE
UP
DOWN
TOTAL
TIME
ON
TIME
ADJUST CYCLE
WHEN LIT
STANDBY
MAX
INPUT
MIN
INPUT
MODE
RECOMMEND TUBE CHANGE WHEN DISPLAY BLINKS
INPUT MODE SELECTION MENU
P1 - MANUAL (INPUT OFF)
P2 - 4-20mA NORMAL
P3 - 20-4mA INVERTED
P4 - 0-10VDC NORMAL
P5 - 10-0VDC INVERTED
P6 - SLOW PULSE (X 1)
P7 - FAST PULSE (X 100)
FIG. 5.1
A-100N A-100N
Remove the tube nut. Push the opaque outlet (discharge) tubing onto the compression barb of the fitting.
Use the tube nut to secure the tube. Hand tighten only.
Outlet Tubing - (Quick-Connect models) - Locate the beige, high pressure Quick-Connect outlet
fitting, see fig 6.1. Remove the metal tube retaining nut from the Quick-Connect fitting and slip it over
the end of the opaque outlet (discharge) tubing. Connect the tubing to the hose barb located on the
fitting. Secure the tube to the fitting with the metal nut. Check that the O-ring is in place on the outlet
end of the Pump Tube and press the Quick-Connect fitting onto the Pump Tube. The fitting should
securely click into place.
Trim the other end of the outlet tube leaving only enough slack to connect it to the injection/check valve
fitting. Increasing the outlet tube length increases the pressure at the pump tube, particularly with
viscous fluids.
Keep the outlet tube as short as possible.
4.3.4 Injection/Check Valve Fitting Installation - The Injection/Check valve fitting is designed to install
directly into either 1/4” or 1/2” female pipe threads. This fitting will require periodic cleaning, espe-
cially when injecting fluids that calcify such as sodium hypochlorite. These lime deposits and other
build ups can clog the fitting increasing the back pressure and interfering with the check valve operation.
See section 6.0.
Install the Injection/Check valve directly into the piping system. Do not use a pipe stud with a tee for
insertion of the injection valve. The solution must inject directly into the flow stream.
Use Teflon thread sealing tape on the pipe threads. Push the opaque outlet (discharge) tubing onto the
compression barb of the Injection/Check valve fitting. Use the tube nut to secure the tube. Hand tighten
only.
FIG. 4.10 TEE INSTALLATION AND EXPLODED VIEW
Page 8 Page 9
SLIDE CLAMP
Slide both top & bottom clamps to the left only far enough
(as shown) to open the control cover
5.0 How To Operate The A-100N
5.1 Description of Pump Output Adjustment Controls -
Open the control panel door by sliding the upper and lower slide clamps to the left. FIG. 5.2
!
TOTAL TIME LED - While lit, the LED digital display indicates the Total Time Setting.
!
ON TIME LED - While lit, the LED digital display indicates the On Time Setting..
!
STANDBY Button - Press to stop the pump. When pressed with UP Button initiates a 99 second prime
cycle which temporarily overrides the primary time cycle and runs the pump. When pressed with the
DOWN button resets the 500 hour pump tube service warning timer to zero.
!
UP Button - Increases the displayed Total Time or On Time setting.
!
DOWN Button - Decreases the displayed Total Time or On Time setting.
!
MODE Button - Used to select one of seven operating modes.
P1 - Manual Adjustment (external input disabled)
P2 - 4-20mA input
P3 - 20-4mA input (inverted)
P4 - 0-10VDC input
P5 - 10-0VDC (inverted)
P6 - Slow pulse input (1-99 input pulses per initiated time cycle)
P7 - Fast pulse input (100-9900 input pulses per initiated time cycle)
FIG. 5.2
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D
RESET
TUBE LIFE WARNING TIMER
PRIME
99 SEC. CYCLE
UP
DOWN
TOTAL
TIME
ON
TIME
ADJUST CYCLE
WHEN LIT
STANDBY
MAX
INPUT
MIN
INPUT
MODE
RECOMMEND TUBE CHANGE WHEN DISPLAY BLINKS
INPUT MODE SELECTION MENU
P1 - MANUAL (INPUT OFF)
P2 - 4-20mA NORMAL
P3 - 20-4mA INVERTED
P4 - 0-10VDC NORMAL
P5 - 10-0VDC INVERTED
P6 - SLOW PULSE (X 1)
P7 - FAST PULSE (X 100)
L
A
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T
U
Y
Q
P
T
R
C
O
U
D
RESET
TUBE LIFE WARNING TIMER
PRIME
99 SEC. CYCLE
UP
DOWN
TOTAL
TIME
ON
TIME
ADJUST CYCLE
WHEN LIT
STANDBY
MAX
INPUT
MIN
INPUT
MODE
RECOMMEND TUBE CHANGE WHEN DISPLAY BLINKS
INPUT MODE SELECTION MENU
P1 - MANUAL (INPUT OFF)
P2 - 4-20mA NORMAL
P3 - 20-4mA INVERTED
P4 - 0-10VDC NORMAL
P5 - 10-0VDC INVERTED
P6 - SLOW PULSE (X 1)
P7 - FAST PULSE (X 100)
FIG. 5.1
A-100N A-100N
Page 10 Page 11
5.2 Mode Setting P1 - Manually adjusting the output - In this mode, the pump is turned on and off by an
electronic cycle timer. The pump will energize for the duration of the “on time” and de-energize for the
remainder of the “total time” thus completing one cycle. The cycle then repeats.
The “total time” cycle is adjustable from 1.0 second through 99 seconds. The “on time” portion of the
cycle is adjustable from 0 seconds through 99 seconds. Example: If the “total time” cycle is adjusted
for 90 seconds and the “on time” portion of the cycle is adjusted for 5 seconds, the pump will run for 5
seconds and turn off for 85 seconds (90 second total cycle). This cycle is repeated until either the
standby button is pressed, the cycle time is changed or the input power is disconnected from the pump.
AMOUNT OF CHEMICAL REQUIRED
PUMP MODEL’S MAXIMUM FLOW RATE
(Desired Total Time Cycle) = ON-TIME CYCLE
EXAMPLE: Model A1N10E-6T has a maximum flow rate of 1.42 oz. per minute.
.5 OUNCES
1.42 OUNCES
(60 Seconds) = 21 Seconds
5.3 Mode setting P2 - 4-20 mA input - In this mode, the “total time” setting is used to set the exact number
of seconds (1-99) that the pump will run when 20 mA is input; this setting is also used as the total cycle
time. The “on time” setting is used to set the exact number of seconds (0.0-98), within the total cycle
time setting, that the pump will run when 4 mA is input. Thus a linear slope is produced from the on time
setting at 4mA and the on time setting at 20mA. As the mA input current increases, the pump’s on time
during the total time setting will increase; as the mA current decreases the pump’s on time within the
total cycle time will decrease. A new “on time” will be re-calculated at the end of each completed time
cycle using the mA current being input.
5.4 Mode setting P3 - 20-4 mA input - In this mode, the pump operates in the reverse of mode P2. The
“total time” setting is used to set the exact number of seconds (1-99) that the pump will run when 4 mA
is input. The “on time” setting is used to set the exact number of seconds (0-98) that the pump will run
when 20 mA is input. As the mA input current increases, the pump’s on time will decrease, as the mA
current decreases the on time will increase. As in the P2 mode, a new on time will be re-calculated at the
End each completed time cycle.
Example: Total time set at 5 seconds, on time set at 1 second.
6
4
8
10
12
14
16
18
20
1
2
3
4
5
Pump Run-Time (Sec.)
5.5 Mode setting P4 - 0-10VDC input - In this mode, the “total time” setting is used to set the exact
number of seconds (1-99) that the pump will run when 10VDC is input; this setting is also used as the
total cycle time. The “on time” setting is used to set the exact number of seconds (0.0-98), within the
total cycle time setting, that the pump will run when 0VDC is input. Thus a linear slope is produced
from the on time setting at 0VDC and the on time setting at 10VDC. As the DC voltage input increases,
the pump’s on time during the total time cycle will increase; as the DC voltage input decreases, the
pump’s on time within the total time cycle will decrease. A new “on time” will be re-calculated at the
end of each completed time cycle based in the DC voltage being input at the end of the time cycle.
Example: Total time set at 2.5 seconds, on time set at 0 seconds.
3
4
5
6
7
8
9
10
0
.5
1.0
1.5
2
1
0
2.0 2.5
5.6 Mode setting P5 - 10-0VDC input - In this mode, the pump operates in the reverse of mode P4. The
“total time” setting is used to set the exact number of seconds (1-99) that the pump will run when 0VDC
is input. The “on time” setting is used to set the exact number of seconds (0.0-98) that the pump will
run when 10VDC is input. As the voltage input increases, the pump’s on time will decrease, as the
voltage input decreases the on time will increase. As in the P4 mode, a new on time will be re-calculated
at the end of each completed time cycle.
5.7 Mode setting P6 - Slow Input Pulse - In this mode, the pump operates as a batch processor. When the
number of accumulated input pulses equals the preset number (from 1-99 pulses), the pump will run for
the preset number of seconds (from 0.0 - 99). The “total time” setting is used to set the number of input
pulses per batch (1-99). The “on time” setting is used to set the number of seconds (0.0-99) that the
pump will run per batch.
5.8 Mode setting P7 - Fast Input Pulse - In this mode, the pump operates as a batch processor. When the
number of accumulated input pulses equal 100 times the preset number (1.0-99 setting x 100 = 100-9900
pulses), the pump will run for the preset number of seconds (from 0.0 - 99). The “total time” setting is
used to set the number of input pulses per batch (100-9900). For example, a “total time” setting of 6.2
would equal 6.2 x 100 = 6200 input pulses per batch. The “on time” setting is used to set the number of
seconds (0.0-99) that the pump will run per batch.
Milliamp input (mA)
Pump Run-Time (Sec.)
DC Voltage input (Vdc)
A-100N A-100N
Page 10 Page 11
5.2 Mode Setting P1 - Manually adjusting the output - In this mode, the pump is turned on and off by an
electronic cycle timer. The pump will energize for the duration of the “on time” and de-energize for the
remainder of the “total time” thus completing one cycle. The cycle then repeats.
The “total time” cycle is adjustable from 1.0 second through 99 seconds. The “on time” portion of the
cycle is adjustable from 0 seconds through 99 seconds. Example: If the “total time” cycle is adjusted
for 90 seconds and the “on time” portion of the cycle is adjusted for 5 seconds, the pump will run for 5
seconds and turn off for 85 seconds (90 second total cycle). This cycle is repeated until either the
standby button is pressed, the cycle time is changed or the input power is disconnected from the pump.
AMOUNT OF CHEMICAL REQUIRED
PUMP MODEL’S MAXIMUM FLOW RATE
(Desired Total Time Cycle) = ON-TIME CYCLE
EXAMPLE: Model A1N10E-6T has a maximum flow rate of 1.42 oz. per minute.
.5 OUNCES
1.42 OUNCES
(60 Seconds) = 21 Seconds
5.3 Mode setting P2 - 4-20 mA input - In this mode, the “total time” setting is used to set the exact number
of seconds (1-99) that the pump will run when 20 mA is input; this setting is also used as the total cycle
time. The “on time” setting is used to set the exact number of seconds (0.0-98), within the total cycle
time setting, that the pump will run when 4 mA is input. Thus a linear slope is produced from the on time
setting at 4mA and the on time setting at 20mA. As the mA input current increases, the pump’s on time
during the total time setting will increase; as the mA current decreases the pump’s on time within the
total cycle time will decrease. A new “on time” will be re-calculated at the end of each completed time
cycle using the mA current being input.
5.4 Mode setting P3 - 20-4 mA input - In this mode, the pump operates in the reverse of mode P2. The
“total time” setting is used to set the exact number of seconds (1-99) that the pump will run when 4 mA
is input. The “on time” setting is used to set the exact number of seconds (0-98) that the pump will run
when 20 mA is input. As the mA input current increases, the pump’s on time will decrease, as the mA
current decreases the on time will increase. As in the P2 mode, a new on time will be re-calculated at the
End each completed time cycle.
Example: Total time set at 5 seconds, on time set at 1 second.
6
4
8
10
12
14
16
18
20
1
2
3
4
5
Pump Run-Time (Sec.)
5.5 Mode setting P4 - 0-10VDC input - In this mode, the “total time” setting is used to set the exact
number of seconds (1-99) that the pump will run when 10VDC is input; this setting is also used as the
total cycle time. The “on time” setting is used to set the exact number of seconds (0.0-98), within the
total cycle time setting, that the pump will run when 0VDC is input. Thus a linear slope is produced
from the on time setting at 0VDC and the on time setting at 10VDC. As the DC voltage input increases,
the pump’s on time during the total time cycle will increase; as the DC voltage input decreases, the
pump’s on time within the total time cycle will decrease. A new “on time” will be re-calculated at the
end of each completed time cycle based in the DC voltage being input at the end of the time cycle.
Example: Total time set at 2.5 seconds, on time set at 0 seconds.
3
4
5
6
7
8
9
10
0
.5
1.0
1.5
2
1
0
2.0 2.5
5.6 Mode setting P5 - 10-0VDC input - In this mode, the pump operates in the reverse of mode P4. The
“total time” setting is used to set the exact number of seconds (1-99) that the pump will run when 0VDC
is input. The “on time” setting is used to set the exact number of seconds (0.0-98) that the pump will
run when 10VDC is input. As the voltage input increases, the pump’s on time will decrease, as the
voltage input decreases the on time will increase. As in the P4 mode, a new on time will be re-calculated
at the end of each completed time cycle.
5.7 Mode setting P6 - Slow Input Pulse - In this mode, the pump operates as a batch processor. When the
number of accumulated input pulses equals the preset number (from 1-99 pulses), the pump will run for
the preset number of seconds (from 0.0 - 99). The “total time” setting is used to set the number of input
pulses per batch (1-99). The “on time” setting is used to set the number of seconds (0.0-99) that the
pump will run per batch.
5.8 Mode setting P7 - Fast Input Pulse - In this mode, the pump operates as a batch processor. When the
number of accumulated input pulses equal 100 times the preset number (1.0-99 setting x 100 = 100-9900
pulses), the pump will run for the preset number of seconds (from 0.0 - 99). The “total time” setting is
used to set the number of input pulses per batch (100-9900). For example, a “total time” setting of 6.2
would equal 6.2 x 100 = 6200 input pulses per batch. The “on time” setting is used to set the number of
seconds (0.0-99) that the pump will run per batch.
Milliamp input (mA)
Pump Run-Time (Sec.)
DC Voltage input (Vdc)
A-100N A-100N
6.0 How to Maintain the A-100N
6.1 Routine Inspection and Maintenance
The A-100N requires very little maintenance. However, the pump and all accessories should be checked
weekly. This is especially important when pumping chemicals. Inspect all components for signs of
leaking, swelling, cracking, discoloration or corrosion. Replace worn or damaged components immedi-
ately.
Cracking, crazing, discoloration and the like during the first week of operation are signs of severe
chemical attack. If this occurs, immediately remove the chemical from the pump. Determine which
parts are being attacked and replace them with parts that have been manufactured using more suitable
materials. The manufacturer does not assume responsibility for damage to the pump that has been
caused by chemical attack.
6.2 How to Clean and Lubricate the A-100N
The A-100N will require occasional cleaning and lubricating. The amount will depend on the severity of
service.
]
When changing the pump tube assembly, the pump head chamber, roller assembly and pump head cover
should be wiped free of any dirt and debris.
]
The pump head cover bearing may require grease periodically. Apply a small amount of grease
(Aeroshell aviation grease #5 or equivalent) when necessary.
]
Do not apply lubrication of any kind to the roller assembly or tube assembly.
]
Periodically clean the injection/check valve assembly, especially when injecting fluids that calcify such
as sodium hypochlorite. These lime deposits and other build ups can clog the fitting, increase the back
pressure and interfere with the check valve operation. See section 4.3.4. Fig. 4.10.
]
Periodically clean the suction strainer. Fig.4.9
]
Periodically inspect the air vents located under the motor compartment and on the rear panel. Clean if
necessary.
6.3 500 Hour Service Warning Timer
The A-100N is equipped with a tube life warning timer. After approximately 500 hours of accumulated
running time, the 2 digit display will continuously flash. This is a reminder that the pump tube is nearing
its minimum life expectancy and should be replaced. Your actual tube life will depend on many factors
such as the chemical used, back pressure, temperature, viscosity, and motor RPM.
6.4.1 How to Remove the Old Pump Tube
The pump roller assembly spins in a counter clockwise direction. The pump head inlet (suction) side is
located at the bottom of the pump and the outlet (discharge) is located at the top of the pump head.
Inlet Adapter
Outlet Adapter
Pump Head
6.4.1.1 Release any pressure that may be in the discharge
tubing.
6.4.1.2 Disconnect the suction and discharge tubes from
the pump tube.
6.4.1.3 Remove the pump head cover.
6.4.1.4 With the pump running, pull the inlet fitting out of
the pumphead. Guide the tube counter clockwise
away from the rollers. Pull the outlet fitting out of
the pump head.
6.4.2 How to Install a New Pump Tube
Be sure the pump head chamber is clean and free of any debris. Remove and inspect the roller assem-
bly. Be sure the rollers spin freely. If required, apply a small amount of grease to the pump head cover
bearing. See section 6.2.
6.4.2.1 With the pump running, insert the inlet (suction) side of the Pump Tube fitting into the lower retaining
slot in the pump head. Fig. 6.2.
6.4.2.2 Carefully guide the Pump Tube into the pump head. Stretch the tube slightly and insert the outlet
(discharge) fitting into the upper retaining slot in the pump head. Fig. 6.3.
6.4.2.3 Place the clear cover on the pump head and secure with three screws.
FIG. 6.1
FIG. 6.2 FIG. 6.3
Page 12 Page 13
6.4 How to Replace the Pump Tube
The pump tube assembly will eventually break if not replaced. The tube has been designed for a
minimum service life of 500 hours. However, the life of the tube is affected by many factors such as the
type of chemical being pumped, the amount of back pressure, the motor RPM, temperature and others.
The pump tube assembly must be inspected and replaced regularly.
After replacing the pump tube, press the Stand-by button and the Down Arrow button at the same
time to reset the tube life warning timer.
L
A
I
T
U
Y
Q
P
T
R
C
O
U
D
RESET
TUBE LIFE WARNING TIMER
PRIME
99 SEC. CYCLE
UP
DOWN
TOTAL
TIME
ON
TIME
ADJUST CYCLE
WHEN LIT
STANDBY
MAX
INPUT
MIN
INPUT
MODE
RECOMMEND TUBE CHANGE WHEN DISPLAY BLINKS
INPUT MODE SELECTION MENU
P1 - MANUAL (INPUT OFF)
P2 - 4-20mA NORMAL
P3 - 20-4mA INVERTED
P4 - 0-10VDC NORMAL
P5 - 10-0VDC INVERTED
P6 - SLOW PULSE (X 1)
P7 - FAST PULSE (X 100)
A-100N A-100N
6.0 How to Maintain the A-100N
6.1 Routine Inspection and Maintenance
The A-100N requires very little maintenance. However, the pump and all accessories should be checked
weekly. This is especially important when pumping chemicals. Inspect all components for signs of
leaking, swelling, cracking, discoloration or corrosion. Replace worn or damaged components immedi-
ately.
Cracking, crazing, discoloration and the like during the first week of operation are signs of severe
chemical attack. If this occurs, immediately remove the chemical from the pump. Determine which
parts are being attacked and replace them with parts that have been manufactured using more suitable
materials. The manufacturer does not assume responsibility for damage to the pump that has been
caused by chemical attack.
6.2 How to Clean and Lubricate the A-100N
The A-100N will require occasional cleaning and lubricating. The amount will depend on the severity of
service.
]
When changing the pump tube assembly, the pump head chamber, roller assembly and pump head cover
should be wiped free of any dirt and debris.
]
The pump head cover bearing may require grease periodically. Apply a small amount of grease
(Aeroshell aviation grease #5 or equivalent) when necessary.
]
Do not apply lubrication of any kind to the roller assembly or tube assembly.
]
Periodically clean the injection/check valve assembly, especially when injecting fluids that calcify such
as sodium hypochlorite. These lime deposits and other build ups can clog the fitting, increase the back
pressure and interfere with the check valve operation. See section 4.3.4. Fig. 4.10.
]
Periodically clean the suction strainer. Fig.4.9
]
Periodically inspect the air vents located under the motor compartment and on the rear panel. Clean if
necessary.
6.3 500 Hour Service Warning Timer
The A-100N is equipped with a tube life warning timer. After approximately 500 hours of accumulated
running time, the 2 digit display will continuously flash. This is a reminder that the pump tube is nearing
its minimum life expectancy and should be replaced. Your actual tube life will depend on many factors
such as the chemical used, back pressure, temperature, viscosity, and motor RPM.
6.4.1 How to Remove the Old Pump Tube
The pump roller assembly spins in a counter clockwise direction. The pump head inlet (suction) side is
located at the bottom of the pump and the outlet (discharge) is located at the top of the pump head.
Inlet Adapter
Outlet Adapter
Pump Head
6.4.1.1 Release any pressure that may be in the discharge
tubing.
6.4.1.2 Disconnect the suction and discharge tubes from
the pump tube.
6.4.1.3 Remove the pump head cover.
6.4.1.4 With the pump running, pull the inlet fitting out of
the pumphead. Guide the tube counter clockwise
away from the rollers. Pull the outlet fitting out of
the pump head.
6.4.2 How to Install a New Pump Tube
Be sure the pump head chamber is clean and free of any debris. Remove and inspect the roller assem-
bly. Be sure the rollers spin freely. If required, apply a small amount of grease to the pump head cover
bearing. See section 6.2.
6.4.2.1 With the pump running, insert the inlet (suction) side of the Pump Tube fitting into the lower retaining
slot in the pump head. Fig. 6.2.
6.4.2.2 Carefully guide the Pump Tube into the pump head. Stretch the tube slightly and insert the outlet
(discharge) fitting into the upper retaining slot in the pump head. Fig. 6.3.
6.4.2.3 Place the clear cover on the pump head and secure with three screws.
FIG. 6.1
FIG. 6.2 FIG. 6.3
Page 12 Page 13
6.4 How to Replace the Pump Tube
The pump tube assembly will eventually break if not replaced. The tube has been designed for a
minimum service life of 500 hours. However, the life of the tube is affected by many factors such as the
type of chemical being pumped, the amount of back pressure, the motor RPM, temperature and others.
The pump tube assembly must be inspected and replaced regularly.
After replacing the pump tube, press the Stand-by button and the Down Arrow button at the same
time to reset the tube life warning timer.
L
A
I
T
U
Y
Q
P
T
R
C
O
U
D
RESET
TUBE LIFE WARNING TIMER
PRIME
99 SEC. CYCLE
UP
DOWN
TOTAL
TIME
ON
TIME
ADJUST CYCLE
WHEN LIT
STANDBY
MAX
INPUT
MIN
INPUT
MODE
RECOMMEND TUBE CHANGE WHEN DISPLAY BLINKS
INPUT MODE SELECTION MENU
P1 - MANUAL (INPUT OFF)
P2 - 4-20mA NORMAL
P3 - 20-4mA INVERTED
P4 - 0-10VDC NORMAL
P5 - 10-0VDC INVERTED
P6 - SLOW PULSE (X 1)
P7 - FAST PULSE (X 100)
A-100N
Replacement Parts Drawing
OPTIONAL
QUICKCONNECT
49
35
36
37
38
39
45
48
47
46
40
42
44
15
16
11
3
14
43
13
31
30
17
26
27
51
50
3
2
1
2
9
52
54
5
4
7
8
56
55
10
12
28
29
41
25
24
23
22
20
21
19
18
33
32
34
ADJU
ST CYCLE
WHEN LIT
TOTA
L
TIME
UP
6
Page 14
53
DOW
N
MOD
E
STANDBY
ON
TIME
MAX
INPUT
MIN
INPUT
PRIM
E
RES
ET
99 S
EC.CYCL
E
TUBE
LIFE
WARING
TIME
R
P1 - M
ANUA
L (IN
PUT
OFF)
P2 - 4
-20mA NO
RMA
L
P3 - 2
0-4m
A INV
ERTED
P4 - 0
-10VDC NO
RMA
L
P5 - 1
0-0 V
DC IN
VERT
ED
P6 - S
LOW
PUL
SE (X
1)
P7 - F
AST PULS
E (X
100)
INPU
T MODE S
ELECTIO
N ME
NU
RECO
MMEND T
UBE
CHAN
GE W
HEN DISP
LAY
BLIN
KS
A-100N
Item Part No Description Qty Item Part No Description Qty
Page 15
A-100N PARTS LIST
1 71000-214 Enclosure Back Plate With Gasket, Valox 1
2 90011-094 Washer, Mounting, #10 Stainless 2
3 90011-091 Mounting Screw, #10 X 1.0” Phillips Steel 4
4 76001-001 Tubing Spacer A-100N digital 2
5 90010-036 Wire Nut, Blue 1
6 90006-580 Gasket, Enclosure Back Plate 1
7 90010-234 Digital Timer w/ external control 1
8 90010-223 Fuse, Digital Timer, 2A 250VAC 1
9 71000-175 Power Cord, 115v60hz, Digital Models 1
71000-176 Power Cord, 220v50hz, Digital Models 1
71000-177 Power Cord, 230v60hz, Digital Models 1
10 70000-589 Cord Inlet Bushing 1
11 90003-559 Mounting Feet, Rubber 4
12 76001-000 Slide Clamp, Enclosure Rear 1
13 76000-999 Slide Clamp, Enclosure Front 1
14 76001-169 Enclosure A-100N Ext. Input 1
15 90006-579 Gasket, Enclosure Front 1
16 90002-191 Door, Electronic Controls Cover 1
17 70002-146 Gearmotor, 14 Rpm, 115v60hz 1
70002-147 Gearmotor, 30 Rpm, 115v60hz 1
70002-156 Gearmotor, 45 Rpm, 115v60hz 1
70002-159 Gearmotor, 60 Rpm, 115v60hz 1
70002-148 Gearmotor, 14 Rpm, 220v50hz 1
70002-149 Gearmotor, 30 Rpm, 220v50hz 1
70002-157 Gearmotor, 45 Rpm, 220v50hz 1
70002-160 Gearmotor, 60 Rpm, 220v50hz 1
70002-150 Gearmotor, 14 Rpm, 230v60hz 1
70002-151 Gearmotor, 30 Rpm, 230v60hz 1
70002-158 Gearmotor, 45 Rpm, 230v60hz 1
70002-161 Gearmotor, 60 Rpm, 230v60hz 1
18 90006-581 Fan, Motor, 2.25” Diameter, Aluminum 1
19 70000-028 Bearing Bracket With Bearing 2
20 70000-027 Rotor Assembly With Shaft And Spacers 1
21 90011-022 Screw, Motor, 8-32 X 2.5” Phillips Steel 2
22 71000-211 Stator Assembly, 115v Blue-White/Yellow 1
71000-213 Stator Assembly, 220v Brown-White/yellow 1
71000-212 Stator Assembly, 230v Red-White/Yellow 1
24 90011-078 Washer, Ground Screw, #8 Star 1
25 90010-222 Wire, Motorground, Digital Timers, Green 1
26 70000-074 Gearbox, 14 Rpm 1
70000-075 Gearbox, 30 Rpm 1
70000-076 Gearbox, 45 Rpm 1
70000-227 Gearbox, 60 Rpm 1
27 76001-009 Pumphead, A-100n Machined 1
28 90011-122 Screw, Pumphead, 10-32 X .50 Phil Pan Black 4
29 90011-014 Spacer, Rotor 1
30 71000-157 Pump Tube, .37 Od, Compression Barb Type 1
71000-158 Pump Tube, .25 Od, Compression Barb Type 1
31 90002-047 Nut, Tube Compression Type, .37 Od Tubing 1
32 71000-184 Pump Tube, .25 Od, Quick-connect W/ O-ring 1
71000-185 Pump Tube, .37 Od, Quick-connect W/ O-ring 1
33 90003-007 O-ring, Quick-connect Pump Tubes, Viton 2
34 90008-299 Adapter, Quick-connect Inlet, .37od Tube 1
35 90008-300 Adapter, Quick-connect Outlet, .37od Tube 1
36 76000-168 Tubing, Outlet, .37od X 5ft, Polyethylene 1
37 90008-116 Tubing, Inlet, .37od X 5ft, Clear Pvc 1
38 90008-068 Weight, Inlet Tubing, Ceramic 1
39 90002-200 Strainer, Inlet Tube, Polypropylene 1
40 71000-159 Roller Assembly -complete 1
41 90002-189 Rotor, Rear Half, Valox 1
42 90002-188 Rotor, Front Half, Valox 1
43 76000-995 Roller, Nylon 3
44 90004-009 Bearing, Sleeve, Roller Assembly, Bronze 3
45 71000-156 Cover, Pumphead With Sleeve Bearing 1
46 76001-003 Bearing, Sleeve, Pumphead Cover 1
47 90002-185 Cover, Pumphead, Acrylic 1
48 90011-160 Screw, Pumphead Cover, 8-32 X .62 Cap 3
49 70000-439 Injection Valve Assy, .5-.25 MPT X .37OD Tube 1
50 90006-583 Motor Retaining Clip, SS 1
51 90011-146 Screw, Motor Clip, 8-32 X .25 Phil Pan F, SS 1
52 90007-515 Bushing, Junction Box Connector, Alum. 1
53 76001-168 Junction Box A-100N Ext. Input, Valox 1
54 90011-129 Screw, Cover, 6-32 X .25 Phil Pan SS Black 2
55 71000-133 Cover, Junction Box with Gasket and Label 1
56 90008-199 Connector Liquid-tight 1
A-100N
Replacement Parts Drawing
OPTIONAL
QUICKCONNECT
49
35
36
37
38
39
45
48
47
46
40
42
44
15
16
11
3
14
43
13
31
30
17
26
27
51
50
3
2
1
2
9
52
54
5
4
7
8
56
55
10
12
28
29
41
25
24
23
22
20
21
19
18
33
32
34
ADJU
ST CY
CLE
WHEN LIT
TOTA
L
TIME
UP
6
Page 14
53
DOW
N
MOD
E
STAN
DBY
ON
TIME
MAX
INPUT
MIN
INPUT
PRIM
E
RES
ET
99 S
EC.C
YCL
E
TUBE
LIFE
WAR
ING TIME
R
P1 - MANUA
L (IN
PUT
OFF)
P2 - 4
-20m
A NO
RMA
L
P3 - 2
0-4mA INV
ERTED
P4 - 0
-10VD
C NO
RMA
L
P5 - 10-0 V
DC INVERT
ED
P6 - SLOW
PULSE (X
1)
P7 - F
AST
PULS
E (X
100)
INPU
T MO
DE S
ELECTIO
N ME
NU
RECOMME
ND TUBE
CHAN
GE WHEN DISP
LAY
BLIN
KS
A-100N
Item Part No Description Qty Item Part No Description Qty
Page 15
A-100N PARTS LIST
1 71000-214 Enclosure Back Plate With Gasket, Valox 1
2 90011-094 Washer, Mounting, #10 Stainless 2
3 90011-091 Mounting Screw, #10 X 1.0” Phillips Steel 4
4 76001-001 Tubing Spacer A-100N digital 2
5 90010-036 Wire Nut, Blue 1
6 90006-580 Gasket, Enclosure Back Plate 1
7 90010-234 Digital Timer w/ external control 1
8 90010-223 Fuse, Digital Timer, 2A 250VAC 1
9 71000-175 Power Cord, 115v60hz, Digital Models 1
71000-176 Power Cord, 220v50hz, Digital Models 1
71000-177 Power Cord, 230v60hz, Digital Models 1
10 70000-589 Cord Inlet Bushing 1
11 90003-559 Mounting Feet, Rubber 4
12 76001-000 Slide Clamp, Enclosure Rear 1
13 76000-999 Slide Clamp, Enclosure Front 1
14 76001-169 Enclosure A-100N Ext. Input 1
15 90006-579 Gasket, Enclosure Front 1
16 90002-191 Door, Electronic Controls Cover 1
17 70002-146 Gearmotor, 14 Rpm, 115v60hz 1
70002-147 Gearmotor, 30 Rpm, 115v60hz 1
70002-156 Gearmotor, 45 Rpm, 115v60hz 1
70002-159 Gearmotor, 60 Rpm, 115v60hz 1
70002-148 Gearmotor, 14 Rpm, 220v50hz 1
70002-149 Gearmotor, 30 Rpm, 220v50hz 1
70002-157 Gearmotor, 45 Rpm, 220v50hz 1
70002-160 Gearmotor, 60 Rpm, 220v50hz 1
70002-150 Gearmotor, 14 Rpm, 230v60hz 1
70002-151 Gearmotor, 30 Rpm, 230v60hz 1
70002-158 Gearmotor, 45 Rpm, 230v60hz 1
70002-161 Gearmotor, 60 Rpm, 230v60hz 1
18 90006-581 Fan, Motor, 2.25” Diameter, Aluminum 1
19 70000-028 Bearing Bracket With Bearing 2
20 70000-027 Rotor Assembly With Shaft And Spacers 1
21 90011-022 Screw, Motor, 8-32 X 2.5” Phillips Steel 2
22 71000-211 Stator Assembly, 115v Blue-White/Yellow 1
71000-213 Stator Assembly, 220v Brown-White/yellow 1
71000-212 Stator Assembly, 230v Red-White/Yellow 1
24 90011-078 Washer, Ground Screw, #8 Star 1
25 90010-222 Wire, Motorground, Digital Timers, Green 1
26 70000-074 Gearbox, 14 Rpm 1
70000-075 Gearbox, 30 Rpm 1
70000-076 Gearbox, 45 Rpm 1
70000-227 Gearbox, 60 Rpm 1
27 76001-009 Pumphead, A-100n Machined 1
28 90011-122 Screw, Pumphead, 10-32 X .50 Phil Pan Black 4
29 90011-014 Spacer, Rotor 1
30 71000-157 Pump Tube, .37 Od, Compression Barb Type 1
71000-158 Pump Tube, .25 Od, Compression Barb Type 1
31 90002-047 Nut, Tube Compression Type, .37 Od Tubing 1
32 71000-184 Pump Tube, .25 Od, Quick-connect W/ O-ring 1
71000-185 Pump Tube, .37 Od, Quick-connect W/ O-ring 1
33 90003-007 O-ring, Quick-connect Pump Tubes, Viton 2
34 90008-299 Adapter, Quick-connect Inlet, .37od Tube 1
35 90008-300 Adapter, Quick-connect Outlet, .37od Tube 1
36 76000-168 Tubing, Outlet, .37od X 5ft, Polyethylene 1
37 90008-116 Tubing, Inlet, .37od X 5ft, Clear Pvc 1
38 90008-068 Weight, Inlet Tubing, Ceramic 1
39 90002-200 Strainer, Inlet Tube, Polypropylene 1
40 71000-159 Roller Assembly -complete 1
41 90002-189 Rotor, Rear Half, Valox 1
42 90002-188 Rotor, Front Half, Valox 1
43 76000-995 Roller, Nylon 3
44 90004-009 Bearing, Sleeve, Roller Assembly, Bronze 3
45 71000-156 Cover, Pumphead With Sleeve Bearing 1
46 76001-003 Bearing, Sleeve, Pumphead Cover 1
47 90002-185 Cover, Pumphead, Acrylic 1
48 90011-160 Screw, Pumphead Cover, 8-32 X .62 Cap 3
49 70000-439 Injection Valve Assy, .5-.25 MPT X .37OD Tube 1
50 90006-583 Motor Retaining Clip, SS 1
51 90011-146 Screw, Motor Clip, 8-32 X .25 Phil Pan F, SS 1
52 90007-515 Bushing, Junction Box Connector, Alum. 1
53 76001-168 Junction Box A-100N Ext. Input, Valox 1
54 90011-129 Screw, Cover, 6-32 X .25 Phil Pan SS Black 2
55 71000-133 Cover, Junction Box with Gasket and Label 1
56 90008-199 Connector Liquid-tight 1
LIMITED WARRANTY
Your new pump is a quality product and is warranted to be free of defects as set down in this policy. All parts, including rubberized goods, and labor
are covered under warranty for 90 days from the date of purchase. Used peristaltic pump tube assemblies are not warranted. Parts, excluding
rubberized goods, are covered under warranty for 12 months from the date of purchase.
Warranty coverage does not include damage to the pump that results from misuse, carelessness, abuse or alteration. Only the repair or the
replacement of the pump is covered. Blue-White Industries does not assume responsibility for any other loss or damage.
Warranty status is determined by the pump’s serial label and the sales invoice or receipt. The serial label must be on the pump and the pump must be
accompanied by the sales invoice or receipt to obtain warranty coverage. The warranty status of the pump will be verified by Blue-White or a factory
authorized service center.
Please be advised; injection and metering devices are not intended as a means of treating water to render it suitable for human consumption. When
used as hypochlorinators, they are meant to destroy bacteria and algae contamination, before it’s removal by filtration. Acid and soda injectors are
used for PH control (balance). Blue-White injectors are factory tested with water only for pressure and performance. Installers and operators of
these devices must be well informed and aware of the precautions to be taken when injecting various chemicals -especially those considered
hazardous or dangerous.
Should it become necessary to return an injector for repair or service, you must attach information regarding the chemical used as some residue may
be present within the unit which could be a hazard to service personnel.
Blue-White Industries will not be liable for any damage that may result by the use of chemicals with their injectors and it’s components. Thank you.
PROCEDURE FOR IN WARRANTY REPAIR
Carefully pack the pump to be repaired, include the foot strainer and injection/check valve fitting. Enclose a brief description of the problem as well
as the original invoice or sales receipt showing the date of purchase. The receipt will be returned with the unit. Prepay all shipping costs. COD
shipments will not be accepted. Warranty service must be performed by the factory or an authorized service center. Damage caused by improper
packaging is the responsibility of the sender.
AUTHORIZED SERVICE CENTERS
ARKANSAS Rice Pump & Motor Repair NEW YORK
BT Environmental, Inc 5788 N. Powerline Road Sherwood Specialties, Inc.
Bill Thomason Ft. Lauderdale FL 33309 412 Smith Street
225 Castleberry Street 305-776-6049 Rochester, NY 14608
Hot Springs, AR 71902 716-546-1211
American Pump
501-624-3837
7580-A W. Tennessee St.
NORTH CAROLINA
CALIFORNIA (NORTHERN) Tallahassee, FL 32304
Southern Industrial Sales
904-575-9618
Howard E. Hutching company
1903 Herring Avenue
(Repair Center)
Del Ray Electric Wilson, NC 27893
7190 Penryn Plaza
11 N.E. 2nd Avenue 919-237-2500
Penryn, CA 95663
Del Ray Beach, FL 33444
407-278-3976 PENNSYLVANIA
Pool-Tech, Inc.
Armor Electric, Inc.
3471 Mt. Diablo Blvd.
Jerry Lee Chemical Co. 1425 Selinger Avenue
Lafayette, CA 94549
3407 W. Old Fairfield Drive Erie, PA 16505
415-284-1400
Pensacola, FL 32505 814-838-2034
Swimco Electric Co.
904-432-9929
753 Camden Avenue
SOUTH DAKOTA
Campbell, CA 95008
Picard Chemical Son-Aqua Distributing
408-378-2607
1670 S. Congress Avenue Jim Robinson
W. Palm Beach, FL 33406 2447 W. Main Street
CALIFORNIA (SOUTHERN)
407-965-3434 Rapid City, SD 57702
Blue-White Industries
605-343-7716
(Repair Center)
V.J. Mini & Son, Inc.
5422 Business Drive
1581 N. Dixie Highway TENNESSEE
Huntington Bch. CA 92649
Pompano Beach, FL 33060 Rock City Machine
714-893-8529
305-946-0920 307 3rd Avenue South
Nashville, TN 37201
COLORADO
ILLINOIS 615-244-1371
Denver Winpump
Mullarkey Associates
655 Depew Street
TEXAS
(Repair Center)
Lakewood, CO 80214-2494
Alamo Water Refiners
303-233-1121
12346 S. Keeler Ave.
13700 Hwy. 90 West
Alsip, IL 60658
CONNECTICUT
San Antonio, TX 78245
708-597-5558
Cronin-Cook & Associates
512-677-8400
24 West Road
MARYLAND
Vernon, CT 06066
EGCO Industries
Century Pool Service, Inc
203-875-0544
8505 Director Row
5020 Nicholson Court, #201
Dallas, TX 75247
FLORIDA
Kensington, MD 20895
214-631-6885
AAA Electric Motor Services
301-231-8999
1131 N.E. 45th Street
Miracle Water Conditioning Co.
Ft. Lauderdale, FL 33334
NEVADA
Robert Shelton
305-772-7501
Swim-In Enterprises, Inc.
1011 Oakmead Drive
1314 S. Main Street
All American Pool & Patio
Arlington, TX 76011
Las Vegas, NV 89104
2021 Curry Ford Road
817-640-6188
702-384-4223
Orlando, FL 32806
407-898-8722
# 80000-358 Rev. B 3/2000
/