Supplied By www.heating spares.co Tel. 0161 620 6677
Hepworth Heating Ltd.,
Nottingham Road, Belper, Derbyshire. DE56 1JT
General/Sales enquiries:
Tel: (01773) 824141 Fax: (01773) 820569
One Contact Local Service
Customer Services:
Tel: (01773) 828100
Fax: (01773) 828070
221538B.11.99
All replacement parts
All labour charges
All call-out charges
Thank you for installing a new Glow-worm appliance in your home.
Glow-worm appliances' are manufactured to the very highest standard so we are pleased
to offer our customers' a Comprehensive First Year Guarantee.
In the center pages are to be found your Guarantee Registration Card, which we recommend you
complete and return as soon as possible.
If this card is missing you can obtain a copy or record your registration by telephoning the Heatcall
Customer Service number 01773 828100.
Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the
cost of:
Guarantee Registration
The instructions consist of three parts, User, Installation and Servicing Instructions, which includes the Guarantee
Registration Card. The instructions are an integral part of the appliance and must, to comply with the current issue
of the Gas Safety (Installation and Use) Regulations, be handed to the user on completion of the installation.
To be left with the user
❏
✔
❏
✔
❏
✔
Instructions for Use
Installation and Servicing
REGISTER YOUR GLOW-WORM APPLIANCE
FOR 1ST YEAR GUARANTEE PROTECTION
CALL 0181 380 2555
Dovedale
Chatsworth
The Glow-worm Options
Collection
Inset Power Flue Fire
Remote Control
This is a Cat I2H Appliance
BS 6332
BS 5258
Reference in these instructions to British Standards and Statutory
Regulations/Requirements apply only to the United Kingdom.
For Ireland the rules in force must be used.
Standard or Wide Frame
G.C. No. 32-047-02
Standard Frame
illustrated
5895 5908
Dovedale
Brass Standard Frame
Chatsworth
Brass Standard Frame
Black Wide Frame
Brass/Black Wide Frame
Silver/Black Wide Frame
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221538B
Important Information
Introduction 3
Lighting the Fire 4
Cleaning 6
General Data 1 8
Preparation and Flue Installation 2 11
Electrical Supply, Gas Supply and Fire Fixing 3 16
Electrical Wiring 4 20
Lighting, Testing and Fitting Internal Parts 5 21
Instructions to User 6 24
Servicing and Replacement of Parts 7 24
Fault Finding 8 26
Replacement Parts 9 31
Spare Parts 10 34
CONTENTS DESCRIPTION SECTION PAGE No.
INSTRUCTIONS
FOR USE
INSTALLATION
INSTRUCTIONS
SERVICING
INSTRUCTIONS
Certification
This fire is certificated for safety and performance. It is, therefore, important that no alteration is made to the fire, without permission,
in writing, from Hepworth Heating Ltd.
Any alteration that is not approved by Hepworth Heating Ltd., could invalidate the certification, the warranty and could infringe the
statutory requirements.
CE Mark
The CE mark on this appliance shows compliance with:
1. Directive 90/396/EEC on the approximation of the laws of the Member States relating to appliances burning gaseous fuels.
2. Directive 89/336/EEC on the approximation of the Laws of the Member States relating to electromagnetic compatibility.
3. Directive 73/23/EEC on the harmonization of the Laws of the Member States relating to electrical equipment designed for
use within certain voltage limits.
INFORMATION FOR THE INSTALLER AND SERVICE ENGINEER.
Under Section 6 of the Health and Safety at Work Act 1974, we are required to provide information on substances hazardous to
health.
The Adhesives and sealants used in this appliance are cured and give no known hazard in this state.
REFRACTORY CERAMIC FIBRE
This product uses fuel effect Pieces containing Refractory Ceramic Fibre (RCF), which are man-made vitreous silicate fibres.
Excessive exposure to these materials may cause temporary irritation to eyes, skin and respiratory tract, consequently, it makes
sense to take care when handling these articles to ensure that the release of dust is kept to a minimum.
To ensure that the release of fibres from these RCF articles is kept to a minimum, during installation and servicing we recommend
that you use a HEPA filtered vacuum to remove any dust and soot accumulated in and around the fire before and after working on
the fire. When replacing these articles we recommend that the replaced items are not broken up, but are sealed within heavy duty
polythene bags, clearly labelled as RCF waste. This is not classified as “hazardous waste” and may be disposed of at a tipping site
licensed for the disposal of industrial waste. Protective clothing is not required when handling these articles, but we recommend
you follow the normal hygiene rules of not smoking, eating or drinking in the work area and always wash your hands before eating
or drinking.
INSULATION and SEALS
Ceramic fibre and glass fibre used in insulation panels rope and gaskets.
These can cause irritation to skin, eyes and the respiratory tract.
If you have a history of skin complaint you may be susceptible to irritation. High dust levels are usual only if the material is broken.
Normal handling should not cause discomfort, but follow normal good hygiene and wash your hands before eating, drinking or going
to the lavatory.
If you do suffer irritation to the eyes or severe irritation to the skin seek medical attention.
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3221538B
Important Notice
This appliance is fitted with a flue blockage safety device which
will shut down the appliance in the event of abnormal flue
conditions. This device is NOT a substitute for an independently
mounted Carbon Monoxide detector.
There is also installed, a safety device which will shut down the
fire in the event of the fan failing.
If the fire shuts down for no apparent reason the flue/fan and the
air inlets into the room must be checked. Any problems found
must be put right, by a competent person, before the fire is used
again.
IN ALL cases the room must be ventilated before attempting to
relight the fire.
The safety devices must not be bypassed or put out of action,
as to do so may cause a life threatening situation.
Under general safety advice, switch off mains supply when not
in use for prolonged periods.
It is essential that only genuine Glow-worm parts are used.
All WARNINGS and cautions in these instructions must be
observed.
This fire is for use only on G20 gas.
The Gas Safety (Installation and Use)
Regulations
In your own interests and that of safety it is the Law that ALL gas
appliances are installed by a competent person in accordance
with the current issue of the above regulations.
If this fire is installed in a rented property there is a duty of care
imposed on the owner of the property by the current issue of the
Gas Safety (Installation and Use) Regulations, Section 35.
General Information
Chatsworth (black only). The brass coloured badge on this
appliance can be replaced with a black badge, which is supplied
in fret pack.
A slight smell may occur, for a short time, after initial lighting, this
is quite normal and it will quickly disappear.
With a little use the interior of the fire will discolour and take on
the appearance of a solid fuel fire.
Caution. Combustible furniture or materials should not be
placed closer than 1 metre to the front or sides of the fire.
Clothing or other flammable materials must not be placed on the
fire casing.
Soft wall coverings, for example, blown vinyl wall paper, are
easily affected by heat, they may, therefore, discolour or become
scorched when close to a heating appliance. This should be
borne in mind when having a heating appliance fitted and when
redecorating.
Safety -WARNING
WHEN NOT IN USE THE REMOTE CONTROL HANDSET
MUST BE SECURED WITHIN ITS PRESENTATION BOX
AND KEPT IN A SAFE PLACE TO PREVENT ACCIDENTAL
MANIPULATION.
This fire has a naked flame.
A fireguard MUST be used for the protection of the young,
elderly or infirm.
A fireguard should comply with the current issue of BS6539
“Fireguards for use with solid fuel appliances” or the current
issue of BS6778 “Fireguards for use with portable, free standing
or wall mounted heating appliances”.
Do not allow any refuse or rubbish to be burnt on this fire, or any
objects to be placed in the flue outlet.
Maintenance and Servicing
To ensure the continued efficient and safe operation of the fire
it is recommended that it is checked and serviced as necessary
at regular intervals. The frequency of servicing will depend
upon the particular installation and usage, but in general once
a year should be enough.
Regularly make sure that any purpose provided ventilation is
free from obstruction.
Heat Output
The fire will work for about 4 hours 20 minutes at full rate on one
therm of gas. The price of a therm of gas will vary according to
the tariff.
Gas Leak or Fault
If a gas leak or fault exists or is suspected the fire MUST be
turned off and must not be used again until the fault has been
put right. Advice or help should be obtained from your installation
or servicing company.
Instructions for Use
6033
Diagram 1
Chatsworth illustrated
(same dimensions for Dovedale)
690
150
150
800 WIDE FRAME
780 STANDARD FRAME
*
*
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221538B
Clearances
A shelf or surround of a maximum depth of 150mm may be
fitted, provided that clearances are as shown in diagram 1,
however, for every 25mm extra above the fire the depth of the
shelf may be increased by 25mm.
Lighting the Fire
WARNING. WHEN NOT IN USE THE REMOTE CONTROL
HANDSET MUST BE SECURED WITHIN ITS PRESENTATION
BOX AND KEPT IN A SAFE PLACE TO PREVENT
ACCIDENTAL MANIPULATION.
Important Notes: Please read the information about the safety
device at the beginning of these User Instructions before
lighting the fire.
If there is a power failure the fire will go out.
There are 2 methods of lighting the fire:
1. Remote Handset
2. Control Box
IMPORTANT NOTE
Identify where the fan control switch has been located.
If a flame is not detected during the ignition period the control will
go to lock out. Press the OFF button on the handset or control
box to reset.
Method 1. - Remote Handset.
Make sure the electrical supply to the appliance is on.
NOTE : The fan must be switched on before any attempt to light
the fire is made.
Make sure that the handset batteries are fully charged and they
are fitted correctly.
Point the handset towards the control box.
Press either the Low, Med. or High button to light the fire, the fire
will ignite on low then after 20 seconds will change to the
selected setting.
IMPORTANT. IF DURING THE LIGHTING PROCEDURE
THE FIRE IS EXTINGUISHED OR GOES OUT FOR ANY
OTHER REASON, WAIT AT LEAST 3 MINUTES BEFORE
RELIGHTING. REPEATED ATTEMPTS TO RELIGHT
WITHOUT THIS DELAY MUST NOT BE CARRIED OUT.
Reminder : Always switch the fan off AFTER turning off the fire.
Method 2. - Control Box.
If the handset fails to operate (check batteries) or is misplaced,
the fire can be lit by use of the buttons on the conrol box.
Make sure the electrical supply to the appliance is on.
NOTE : The fan must be switched on before any attempt to light
the fire is made.
Press either the Low, Med. or High button to light the fire, the fire
will ignite on low then after 20 seconds will change to the
selected setting. The buttons are located behind the ashpit
cover. There is no need to remove the ashpit cover to access the
buttons, see diagram 2.
IMPORTANT. IF DURING THE LIGHTING PROCEDURE
THE FIRE IS EXTINGUISHED OR GOES OUT FOR ANY
OTHER REASON, WAIT AT LEAST 3 MINUTES BEFORE
RELIGHTING. REPEATED ATTEMPTS TO RELIGHT
WITHOUT THIS DELAY MUST NOT BE CARRIED OUT.
Reminder : Always switch the fan off AFTER turning off the fire.
Coal or Coke Lever.
WARNING. This must only be used when the
fire is cold.
The aeration of the burner can be adjusted to give a yellow coal
flame or a bluer coke appearance.
To achieve these effects
Remove the ashpit cover, see diagram 4.
Push the lever up for coal effect and down for coke, see diagram
2.
Soot Accumulation
Note: A small amount of soot accumulating is quite normal and
will give the fire a more realistic effect.
If desired, these minor soot deposits can be burned off by
running at the coke setting for approx. one hour.
Instructions for Use
HIGHMEDLOWOFF
COAL
COKE
6723
Diagram 2
FIRE SETTING
BUTTONS
INFRA RED
RECEIVER
CONTROL BOX
COAL/COKE
SETTING LEVER
GAS CONTROL VALVE
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5221538B
Instructions for Use
REMOTE CONTROL HANDSET
When not in use secure within its
presentation box and keep in a safe
place to prevent accidental
manipulation.
6712
Diagram 5
FRET RETAINING
BRACKET
FRET
FRET
ASHPIT COVER
5963
Diagram 4
6063
Diagram 3
PRESS THIS BUTTON
FOR HIGH SETTING
PRESS THIS BUTTON
FOR MEDIUM SETTING
PRESS THIS BUTTON
FOR LOW SETTING
PRESS THIS BUTTON TO
TURN THE FIRE OFF
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221538B
Cleaning your Fire
WARNING. This fire contains metal parts (components) and
care should be taken when handling and cleaning, with particular
regard to edges.
Any cleaning must only be done when the fire is cold.
If large pieces of debris are found the flue should be inspected
and the fire serviced before further use.
Under normal conditions dusting the surrounds of the fire
should be enough. An occasional wipe over with a damp cloth
will help to remove any marks.
Do not use an abrasive cleaning powder or liquid.
To Clean the Fuel and Supports - this can be
done by the User
Should any soot accumulation become excessive, the fuel
effect pieces should be removed from the fire for cleaning.
Cleaning should be carried out in a well ventilated area or in the
open air, by gently brushing with the pieces held away from your
face so that you avoid inhaling the dust. We do not recommend
the use of a normal domestic vacuum cleaner, which may blow
dust back into the air.
Remove the fret and ash pit cover, see diagram 4 & 5.
Take care not to damage the frame.
Following steps 1 to 8 in reverse order, remove the fuel effect
pieces and fuel effect supports, see diagram 6.
Be careful as with use they become fragile.
Clean the fuel effect pieces and fuel effect supports with a soft
brush, as above.
With the fuel effect pieces and fuel effect supports removed, the
base of the appliance may be cleaned with a vacuum cleaner.
Note: After cleaning, always adhere strictly to the instructions
when reassembling the fuel effect supports and fuel effect
pieces.
Use only the fuel effect approved for this fire.
Do not use more fuel effect pieces than specified.
NOTE: The Importance of positioning the fuel effect pieces
correctly cannot be over-emphasised if sooting is to be avoided.
The flame effect may also be impaired and the life of the fuel
effect pieces reduced if assembly instructions are not followed.
Fuelbed Fitting
CAUTION. If the fuel effect supports and fuel effect pieces are
damaged, do not light the fire until replacement parts are fitted.
USE ONLY THE FUEL EFFECT PIECES APPROVED FOR
THIS FIRE.
DO NOT USE MORE FUEL EFFECT PIECES THAN
SPECIFIED.
DO NOT CHANGE THE LAYOUT OF THE FUEL EFFECT
PIECES.
The importance of positioning the fuel effect pieces correctly
cannot be overemphasised if sooting is to be avoided. The
flame effect may also be impaired and the life of the fuel effect
pieces reduced if assembly directions are not followed.
Before positioning the fuel effect pieces, study carefully the
illustrations showing the layout procedure of the pieces, see
diagram 6.
Follow steps 1 to 8 starting at Step 1, making sure that each step
is completed before carrying on to the next and that all written
instructions are adhered to, see diagram 6.
STEP 1. When fitting the front support make sure the feet are
located at the back of the retaining lip and the support fits
between the brackets.
STEP 2. Fit the side supports tightly into the front corners
touching the side and front of the appliance.
STEP 3. Fit the rear support, making sure it sits on the bottom
of the brackets, by pushing it down firmly.
STEP 4. Fit the middle support over the burner making sure it
sits between the brackets on the burner. Keep the support clear
of the cross lighting ports.
STEP 5. Place the two large fuel effect pieces with the flat bases
and round indents down. Leave gaps around the pieces.
NOTE: The remaining fuel effect pieces can be turned as
requires to maintain a constant gap around each fuel effect
piece.
STEP 5 CONTINUED. Place four small fuel effect pieces
starting from the outside, leaving gaps around the pieces. The
left hand outside piece must touch the side of the fire. The right
hand outside piece must touch the left hand side of the burner
support bracket.
STEP 6. Place seven small fuel effect pieces on the middle
support starting from the outside, leaving gaps around the
pieces. The two outside pieces touch the sides of the fire.
STEP 7. Place six small fuel effect pieces on the six flat areas
of the rear support starting from the outside, leaving gaps
around the pieces. The two outside pieces touch the sides of
the fire.
STEP 8. Place five small fuel effect pieces on the top of the rear
support starting from the outside overlapping slightly the
previously fitted pieces and touching the rear of the fire. Leave
gaps around the front and side of the pieces. The two outside
pieces do not touch the sides of the fire.
When you have fitted all the small pieces you may have to adjust
some slightly to maintain constant gaps.
Replacement of Parts
If replacement parts are required use only genuine Glow-worm
parts and buy them from a recognised supplier.
Instructions for Use
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7221538B
Instructions for Use
5982
Diagram 6
STEP 1 - Front support
STEP 2 - Side supports
STEP 3 - Rear support
STEP 4 - Middle support
STEP 5 - 2 Large & 4 small fuel effect pieces
STEP 6 - 7 Small fuel effect pieces
STEP 7 - 6 Small fuel effect pieces
STEP 8 - 5 Small fuel effect pieces
Make sure feet are behind retaining lip
Position pieces to touch the front and side
Make sure the rear support sits on the bottom of the
brackets by pushing it down firmly
Place the 2 LARGE fuel effect pieces
with flat bases and round indents down
Sit 7 fuel effect pieces on the
middle support
Touch
the side
IMPORTANT Leave 3mm gap between
all fuel effect pieces and middle support
Fit 5 fuel effect pieces they must touch rear of fire
Not to touch
the side
Not to touch
the side
NOTE : The fuel effect pieces can be
rotated to achieve a random effect.
Touch
the side
Touch
the side
To touch the
left hand side
of support
bracket
Fit 4 small fuel
effect pieces
Sit 6 small
fuel effect
pieces on
rear
support
Keep cross lighting
ports clear
Middle support
Touch
the side Touch
the side
This row of
fuel effect
pieces can
overlap
slightly
Make sure cut-out
is on bottom
Fit this
way up
Leave gaps
around
pieces
Leave gaps around pieces
Leave
gaps
around
pieces
IMPORTANT This row of fuel effect pieces must not
overlap the front row of fuel effect pieces. Position as
shown on the front edge of the middle support
IMPORTANT This row of fuel effect pieces must not
overlap the middle row of fuel effect pieces.
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1 General
References in these instructions to British Standards and
Statutory Regulations and Requirements apply only to the
United Kingdom.
For Ireland the rules in force must be used.
1 General Notes and Information
There are two cartons, containing all the parts necessary for
the fitting of the fire.
You may also have a cardboard carton with a spacer kit in and
a cardboard carton with a gas supply kit in.
Chatsworth (black only). The brass coloured badge on this
appliance can be replaced with a black badge, which is
supplied in fret pack.
Wherever possible, all materials, appliances and components
to be used should comply with the requirements of applicable
British Standards.
Where no British Standard exists, materials and equipment
should be fit for their purpose and of suitable quality and
workmanship.
Safety -WARNING
WHEN NOT IN USE THE REMOTE CONTROL HANDSET
MUST BE SECURED WITHIN ITS PRESENTATION BOX
AND KEPT IN A SAFE PLACE TO PREVENT ACCIDENTAL
MANIPULATION.
1.1 Important Notice
This fire is for use only on G20 gas @20mbar supply pressure.
The fire is fitted with a flue blockage safety device which will
shut it down if there is inadequate ventilation or the power flue
is not clearing the products of combustion.
If the fire shuts down for no apparent reason the fan/flue and
air inlets into the room must be checked. Any problems found
must be put right, by a competent person, before the fire is
used again.
IN ALL cases the room must be ventilated before attempting
to relight the fire.
The safety devices must not be bypassed or put out of action.
The flue blockage safety device must be serviced strictly in
accordance with the instructions in this book.
Sealed components must not be interfered with.
Servicing instructions and identification of parts is given in
Sections 7,8,9 and 10.
It is essential that only genuine Glow-worm parts are used.
All WARNINGS and cautions in these instructions must be
observed.
Sheet Metal Parts
WARNING. When fitting or servicing this fire care should be
taken when handling sheet metal parts, to avoid any possibility
of personal injury.
1.2 Statutory Requirements
The fitting of this fire must be done by a competent person, in
accordance with the current issue and relevant requirements
of:-
Manufacturer’s instructions, supplied.
The Gas Safety (Installation and Use) Regulations, The Building
Regulations, The Building Standards (Scotland) Regulations,
(applicable in Scotland), The Health and Safety at Work Act,
The Control of Substances Hazardous to Health, The Electricity
at Work Regulations and any applicable local regulations.
Detailed recommendations are contained in the current issue of
the following British Standards and Codes of Practice:-
BS1251, BS5440 Part 1 and 2, BS5871, BS6891, BS7671.
Manufacturer’s instructions must not be taken as overriding
statutory requirements.
6717
Dimensions are the same for the
Dovedale except where shown
547 STANDARD FRAME
590 WIDE FRAME 45
Spacer
Kit
62 Dovedale
76 Chatsworth
630 STANDARD FRAME
652 WIDE FRAME
105
500
MAX
140
101
331
555
Chatsworth illustrated
all dimensions in mm
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9221538B
1 General
1.3 Certification
This fire is certificated for performance and safety. It is,
therefore, important that no alteration is made to the fire without
permission, in writing, from Hepworth Heating Ltd.
Any alteration that is not approved by Hepworth Heating Ltd.,
could invalidate the certification, warranty and could also infringe
the statutory requirements.
1.4 Data
Gas connection 8mm compression fitting
Injector BRAY CAT 82-560
Pressure setting Hot 13.7mbar (5.5 in wg)
Cold 13mbar (5.2 in wg)
Heat input - gross - 6.74kw (23,000 Btu/h)
Electrical rating at initial start up 34W
Electrical rating at normal running 27W
Fused at 3A
Electrical supply 230V - 50Hz
Total appliance
unpacked weight Approx. 29kg
Data label is positioned, see diagram 1.1.
Serial No. label is positioned, see diagram 1.1.
1.5 Fire Location
This fire is suitable for hearth mounting only.
The fire must be secured to a vertical wall face. This wall face
may be a chimney breast or a surround having a minimum flat
area as shown in diagram 1.2.
The fire must not be fitted directly onto a carpet , combustible
floor or combustible wall.
This fire MUST NOT be fitted in a room used or intended to be
used as a bathroom or shower room.
The fire can be fitted to a purpose made proprietary class “O” -
100oC or 150oC surround.
1.6 Clearances
Restrictions must not be placed around the assembled fire, see
diagram 1.2.
A shelf or surround of a maximum depth of 150mm may be
fitted, provided clearances are as shown in diagram 1.2.
However, for every 25mm extra above the fire the depth of the
shelf may be increased by 25mm.
Combustible furniture or materials must not be placed closer
than 1 metre to the front or sides of the fire.
1.7 Concealed Gas Supply
A concealed supply, from the rear, can be fitted.
It is necessary to protect the supply pipe with an approved
sheathing if the fire opening and flue have been used for a solid
fuel appliance.
The gas installation must be in accordance with the current
issue of BS6891.
The supply from the governed meter must be of adequate size
to provide 20mbar at the fire.
On completion, test the gas installation for soundness
using the pressure drop method and suitable leak detection
fluid. Purge in accordance with the above standard.
6673
Diagram 1.1
DATA LABEL
SERIAL NO.LABEL
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221538B
1.8 Electrical Supply
WARNING. This fire must be earthed.
All system components shall be of an approved type and shall
be connected in accordance with the current issue of BS7671
and any applicable local regulations.
Connection of the fire and controls to the mains supply should
be through a common isolator, a double pole isolating switch,
fused 3A, should be used, having a minimum contact separation
of 3mm in both poles.
Wiring to the fire MUST be PVC 85oC insulated type to the
current issue of BS6500 Table 16, not less than 0.75mm2 (24/
0.20mm).
NOTE: Avoid all sharp edges and hot surfaces when routing the
cables.
1.9 Unpacking
There are two cartons:-
Carton 1 - contains Body assembly, Fittings pack, Fuel effect
supports, Fuel effect pieces, Insulation blanket, Fret pack &
Frame.
Carton 2 - contains Fan unit, Flue pipe, Wall liner, Terminal
guard, Fittings pack.
Check contents of loose items pack against packed list.
You may also have a cardboard carton with a spacer kit in and
a cardboard carton with a gas supply kit in.
1 General
6718
Diagram 1.2
690
780 STANDARD FRAME
800 WIDE FRAME
150
150
Chatsworth
illustrated
(same dimensions
for the Dovedale)
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2.1 Terminal Position
The minimum acceptable siting dimensions for the terminal
from obstruction, other terminals and ventilation openings are
shown in diagram 2.1.
The terminal must be in a position where it will be exposed to the
external air, allowing free passage of air across it at all times.
Car ports or similar extensions of a roof only, or a roof and one
wall, require special consideration with respect to any openings,
doors, vents or windows under the roof. Care is required to
protect the roof if it is made of plastic sheeting. If the car port
consists of a roof and two or more walls, seek advice from the
local gas company before installing the fire.
If the terminal is fitted within 600mm below plastic guttering or
painted soffit an aluminium shield 1500mm long should be fitted
immediately beneath the guttering or eaves. If the terminal is
fitted within 450mm below painted eaves or a painted gutter, an
aluminium shield 750mm long should be fitted immediately
beneath the guttering or eaves.
2.2 Terminal Guard
The terminal guard is required for all installations.
2.3 Hearth Fixing
In ALL cases a fireproof hearth to the minimum dimensions as
shown in diagram 2.2 must be fitted.
2.4 Installation
There are two methods of installing the fire.
For fireplaces where the wall is not plastered and not covered
by BS1251 it is important that such installations comply with the
current issue of The Building Regulations.
Any combustible material, for example, blown vinyl wall
coverings, on the fire fixing face area of the surround must be
removed, see diagram 2.3.
Method 1
Refer to diagram 2.4.
This requires the construction of an extended fire surround or a
false chimney breast. The advantage of this method is that it
requires least disruption to the cavity wall.
Note: When constructing the fire surround or chimney breast,
any combustible material must be no less than 75mm from the
appliance, unless protected by 25mm of insulation.
2 Preparation & Flue Installation
Diagram 2.1
Under Car Port etc.
H,I
JD
F
K
A
A
FGEA
GG
B,C B,C
FF
K
K
K
C
LL
G
G
ADIRECTLY BELOW AN OPENABLE mm
WINDOW, AIR VENT, OR ANY
OTHER VENTILATION OPENING 300
BBELOW GUTTER,DRAIN/SOIL PIPE 75
CBELOW EAVES 200
DBELOW A BALCONY OR CAR PORT 200
E FROM VERTICAL DRAIN PIPES
AND SOIL PIPES 75
FFROM INTERNAL OR EXTERNAL
CORNERS 300
GABOVE ADJACENT GROUND OR
BALCONY LEVEL 300
HFROM A SURFACE FACING
THE TERMINAL 600
IFACING TERMINALS 1200
JFROM OPENING (DOOR/WINDOW)
IN CARPORT INTO DWELLING 1200
KVERTICAL FROM A TERMINAL 1500
LHORIZONTALLY FROM A TERMINAL 300
MINIMUM SITING DIMENSIONS FOR
POWER FLUE TERMINALS
POSITION MINIMUM
SPACING
6658
SECURING SCREW (4)
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221538B
2 Preparation & Flue Installation
Method 2
Refer to diagram 2.4.
This allows for the fire to be installed in the inner skin of the
cavity wall.
Note: The back of the fire or the insulation blanket must not
intrude into the cavity space.
It requires the extraction of a section of the inner cavity wall.
Care should be taken when undertaking this work, as there may
be cavity wall insulation present. Some insulation is of a
granular nature, resulting in a considerable loss of it, should
precautions not be taken.
Mark out the area required either side of the centre line. This
should just be enough to allow the fire to fit in easily, see
diagram 2.3.
Important: The opening can be cut to the minimum dimensions,
only if no combustible material is within 75mm of the fire. Only
in this case may the insulation blanket on top of the fire be
removed to enable the fire to fit in.
Remove the required section and strengthen with a suitable
lintel (if necessary) over the opening.
The cavity space of both sides and the top must be closed with
a non-combustible material.
CAVITY WALL/CHIMNEY
FALSE CHIMNEY METHOD 2
METHOD 1
LINTEL
INSULATION
BLANKET
OPTIONAL
SPACER KIT
EXTENDED FIRE SURROUND
OR FALSE CHIMNEY BREAST FIRE
SURROUND
MANTEL
OPTIONAL
SPACER KIT
INSULATION
BLANKET
Top of
Hearth
150 MIN, 200 for Timber Frame
Installation
6034
Diagram 2.2
300 600
50 MIN
13
NON-COMBUSTIBLE
MATERIAL
6477
Diagram 2.3
Remove Combustible Material From this Area
690 MIN
FRONT
OPENING
405 MIN
500 MAX
560 MIN
(Non-combustible
material only)
590 MAX
780 MIN STANDARD FRAME
800 MIN WIDE FRAME
468
Diagram 2.4
Note : Required opening depth can be
reduced to 130mm with the use of the
optional spacer kit.
6687
Supplied By www.heating spares.co Tel. 0161 620 6677
13 221538B
2.5 Timber Frame Building
The two installation methods as described may be used to
install the appliance in a timber framed building provided
adequate protection to combustible material is made.
It should be fitted in accordance with the Institute of Gas
Engineers document IGE/UP/7/1998. If in doubt seek advice
from the local gas undertaking or Hepworth Heating Ltd.
Method 1
The flue opening through the timber section of the wall will need
to have a non-combustible lining of at least 200mm minimum
outside diameter (supplied with the fire) projecting no more than
10mm into the cavity of the wall, see diagram 2.5.
Note: If both inner and outer leafs are constructed of timber, the
non-combustible flue liner will need to extend the full width of the
wall.
Refer to Section 2.6 for marking out and positioning of fire, flue
and flue terminal.
Note: Before this work is carried out, consideration should be
given to the position of the timber studding, as this could involve
extra work in removing studwork and if necessary, strengthening
the remainder.
Using a suitable drill or brace and bit, make a pilot hole, at the
center of the marked out flue orifice, through the timber
construction, changing to a drill and masonary bit to continue
though the outer brick leaf of the wall.
Carefully cut out and remove the plasterboard of the marked out
circle with a suitable craft knife.
If there is a vapour barrier behind the plasterboard, this should
be cut out approx. 10 to 20 mm less than the diameter of the flue
liner.
Remove any insulation material and using the liner as a template,
mark out on the inner timber sheathing, the circumference of the
liner.
Some insulation is of a granular nature, resulting in a considerable
loss of it, should precautions not be taken.
With brace and bit, make several holes around the circumference
and using a suitable narrow bladed saw, cut out the hole.
On the outside wall, finish making the flue orifice, using a
suitable core drill, to receive the 101mm diameter flue.
Insert the flue liner into the inner wall leaf making sure it does
not intrude more than 10mm into the cavity space, and mark it
12mm from the plasterboard to allow for the insulation board,
cut to size.
Seal inner and outer edges of the flue liner with a non-setting
thermal mastic.
An insulation board measuring 780mm x 690mm x 12mm will
have to be fitted to the inner wall with a hole cut to accommodate
the flue liner, see diagram 2.5.
Secure fire insulation board to wall.
If in doubt advice must be sought from the local gas undertaking
or Hepworth Heating Ltd.
2 Preparation & Flue Installation
Method 2
Should Method 2 be used, which requires the removal of a
section of the inner timber leaf of the wall, care should be taken
as not to weaken the structure. If any part of the vertical
studwork has to be removed, the remaining part of the studwork
should be supported by fitting a cross member above the
proposed opening.
Note: The back of the fire or the insulation blanket must not
intrude into the cavity space.
Care should be taken when undertaking this work, as there may
be cavity wall insulation present. Some insulation is of a
granular nature, resulting in a considerable loss of it, should
precautions not be taken.
Refer to Section 2.6 for marking out and positioning of fire, flue
and flue terminal.
Where combustible material is near to the fire, an air gap of
25mm minimum must be maintained all round the insulation
blanket
Mark out the area required either side of the centre line.
Note: Allow for the thickness of the fire insulation blanket and air
gap when undertaking this work.
Cut out and remove the required section and strengthen (if
necessary).
The cavity space of both sides and the top must be closed with
a non-combustible material.
The finished opening will also need to be lined with suitable
insulation to protect inner leaf of wall from the heat of the
appliance.
Note: The non-combustible flue liner is not required if Method 2
is used, unless the outer wall leaf is of timber construction.
An insulation board measuring 780mm x 690mm x 12mm will
have to be fitted to the inner wall with a opening cut to
accommodate the fire assembly.
Secure fire insulation board to wall.
If in doubt advice must be sought from the local gas undertaking
or Hepworth Heating Ltd.
Supplied By www.heating spares.co Tel. 0161 620 6677
14
221538B
Diagram 2.7
NUTS
Diagram 2.6
SECURING SCREWS
Diagram 2.5
INSULATION
BLANKET
EXTENDED FIRE
SURROUND OR
FALSE CHIMNEY
BREAST
INSULATION
BOARD
FLUE LINER
2 Preparation & Flue Installation
SECURING SCREWS
OPTIONAL
SPACER KIT
INSULATION
BLANKET
INSULATION
BOARD
FIRE
SURROUND
OPTIONAL
SPACER KIT
MANTEL
CAVITY WALL/CHIMNEY
FALSE CHIMNEY METHOD 2
METHOD 1
2.6 Wallplate Fixing
Mark the vertical center line of the fire on the wall.
Mark a point on the center line 468mm from the top of the hearth.
Note: If timber framed building, refer back to Section 2.5.
Using a suitable core drill cut the flue hole horizontal to the
diameter shown in diagram 2.3.
Should installation Method 2 be adopted, the removal of inner
cavity leaf should be carried out at this stage.
Note: Remove any brick debris and cavity insulation if necessary.
Remove power flue terminal from its packing.
Remove the securing screws and take off flue hood, see
diagram 2.6.
Undo the three nuts holding fan assembly to wall plate, see
diagram 2.7, and remove.
Fix the flue manifold adaptor to the flue manifold at the rear of
fire using two self tapping screws provided, see diagram 2.8.
Fit the insulation jacket to the back of the appliance with the tape
provided, see diagram 2.9.
Attach flue to flue manifold adaptor at the rear of the fire.
Place the fire in position, inserting the flue in the hole already
prepared.
Note: If a spacer is to be used, place this in position, see
diagram 3.6.
Go outside the building and mark the flue at a point flush with the
wall.
Remove the fire with flue and cut the flue 8mm shorter than the
mark.
6688
6640
6636
Supplied By www.heating spares.co Tel. 0161 620 6677
15 221538B
2 Preparation & Flue Installation
Diagram 2.11
Diagram 2.10
SECURING SCREWS
SECURING
SCREWS
Diagram 2.9
Diagram 2.8
SELF
TAPPING
SCREW
FLUE MANIFOLD
ADAPTOR
SELF
TAPPING
SCREW
SELF
TAPPING
SCREW (2)
POWER
CABLE
WALL PLATE
Note: Do not cut the end of the flue which has the holes for self
tapping screws.
Replace fire and flue in position.
Position the wall plate so that the flue fits in the wall plate
manifold. The hole for the power supply cable must be positioned
at the bottom left, see diagram 2.11.
Mark the position of the four fixing points and the hole for the
power cable.
Remove fire and flue.
Drill the four fixing point holes and insert wall plugs.
Drill a hole for the power cable about 25mm dia. though the
cavity wall.
Note: It is important that a separate hole is made for the power
cable, so that it does not come into contact with the flue, causing
possible burning of the cable.
Remove flue from fire and secure flue to wall plate manifold with
two self tapping screws provided, see diagram 2.10.
Insert flue into wall.
Secure wall plate to wall with screws provided, see diagram
2.11.
6711
6671
6641
6670
FLUE
DUCT
TAPE
INSULATION
BLANKET
TAPE
Supplied By www.heating spares.co Tel. 0161 620 6677
16
221538B
3 Electrical Supply, Gas Supply and Fire Fixing
Note: 5 metres of cable for wall switch and 2.5 metres of
mains cable can be cut to required lengths, but allow for
future removal of fire. The power flue cable must not be cut,
all of the above cables are supplied with the appliance.
3.1 Fire Fixing - Electrical Cable Routing
Remove the front protective grille which is secured by
three screws, see diagram 3.1.
Remove the control box securing screws.
Remove the burner assembly, fan proving unit and control box
assembly, take care not to damage any components.
The mains electrical supply, the cables to the fan and wall switch
are routed through the opening on the left hand side of the fire
assembly, see diagram 3.2.
WARNING: When routing electrical cable, avoid placing it near
potentialy hot surfaces and against sharp edges.
If the mains supply or the wall switch cable is from the right, it
should be routed round the back of the appliance.
Refer to Section 1.8 and use enough cable to allow for the future
removal of the burner assembly, control box and fan proving
unit, see diagram 3.2.
3.2 Gas Supply - Connection
Refer to diagram 3.3.
Where the fire is fitted in nurseries, old people’s homes and the
like, the isolation device may be of the type fitted with a
removable key.
A flexible connection MUST NOT be used.
If the gas supply is through the rear of the appliance, the angled
gas service cock is used to isolate the fire, see diagram 3.3.
Note: Left and right hand preformed gas supply pipe kits can be
bought. Part numbers 453728 (left hand) and 453729 (right
hand), see diagram 3.4.
A means of isolating the gas inlet supply must be fitted.
Diagram 3.2
Diagram 3.3
ON/OFF WALL SWITCH
CONNECTION
POWER FLUE
CONNECTION
MAINS ELECTRIC
SUPPLY CABLE
Diagram 3.1
BURNER
ASSEMBLY
SECURING
SCREW
BURNER
ASSEMBLY
CONTROL BOX
SECURING
SCREWS
GRILLE SECURING SCREWS
BURNER
ASSEMBLY
AND GRILLE
SECURING
SCREW
CONTROL
BOX
PROTECTIVE
GRILLE
6693
6694
6627
UNION NUT
GAS SUPPLY PIPE
TO GAS CONTROL
VALVE
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17 221538B
3 Electrical Supply, Gas Supply and Fire Fixing
3.3 Fire Fixing
Prior to final fixing of fire, the mains supply cable, and the fan
switch cable should be in the position to ease connection, refer
to section 3.1.
It should be decided at this stage where the fan switch will be
located, see section 4.
Fire Fixing, see diagram 3.5.
Fire Fixing with Spacer Kit, see diagram 3.6.
Drill the four fixing holes and insert wall plugs to suit No. 10 x 1.5
inch long screws.
The electrical cable to the fan should be threaded through the
prepared hole in the wall.
Note: Make sure that all cables are accessible for connection
before final fixing.
Secure fire assembly in position with the four screws, see
diagrams 3.5 and 3.6.
Refit burner, see diagram 3.7.
Connect gas supply, see diagram 3.3.
Attach on/off wall switch socket on plug, see diagram 3.2.
Insert power flue plug in socket, see diagram 3.2.
With the mains supply disconnected, plug the mains supply
plug into the fan proving unit mains socket, see diagram 4.1.
Refit fan proving unit and control box assembly, see diagram
3.1.
Refit front protective grill, see diagram 3.1.
Diagram 3.4
LEFT HAND RIGHT HAND
Part Number
453728 Part Number
453729
6689
Diagram 3.5
SECURING SCREW (4)
WALL PLUG(4)
6738
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18
221538B
3 Electrical Supply, Gas Supply and Fire Fixing
3.4 Assembly of Terminal
Fit gasket over the three threaded studs onto the wall plate, see
diagram 3.8.
Fit fan assembly and secure to the wall plate with nuts provided,
see diagram 3.9.
ISOLATE THE ELECTRICAL SUPPLY BEFORE DOING ANY
WIRING.
Make electrical connections to the fan, and air pressure switch,
see diagrams 3.10 and 8.4.
The flue hood is then attached to fan assembly as shown in
diagram 3.11.
LO
OFF
6690
Diagram 3.6
A. SECURING
SCREW (4)
WALL
PLUG (4)
B. SECURING
SCREW (4)
SPACER
A
B
6490
Diagram 3.7
SLIDE OVER
BURNER
SUPPORT TAB
SLIDE OVER
BURNER
SUPPORT TAB
SLIDE UNDER
BURNER
RETAINING
TAB
BURNER ASSEMBLY
(Secure with previously
removed securing
screws)
CONTROL BOX
BURNER BURNER
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19 221538B
Diagram 3.10
Diagram 3.11
3 Electrical Supply, Gas Supply and Fire Fixing
Diagram 3.9
Diagram 3.8
3.5 Terminal Guard
Make sure that it is positioned such that there is an equal space
on each side of the terminal, also above and below it. Drill the
four holes in the marked position, insert wall plugs and secure
guard to wall with four screws, see diagram 2.1.
NUTS
ELECTRICAL
CONNECTIONS
SECURING
SCREWS
6636
6632
6650
6776
GASKET
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20
221538B
4 Electrical Wiring
WARNING: The fan on this appliance must be earthed.
ISOLATE THE ELECTRICAL SUPPLY BEFORE DOING ANY
WIRING.
WARNING: When routing electrical cable, avoid placing it near
potentially hot surfaces and against sharp edges.
4.1 Fan Switch
The switch to turn the fan “ON” and “OFF”, should be situated
on the wall, at a suitable position for the user to operate.
See diagram 8.4 for wiring details.
Insert fan switch plug into "ON" / "OFF" wall switch connector,
see diagram 4.1.
4.2 Electrical Plug
Connection to the mains should be through the plug supplied
and connected to the mains socket, see diagram 4.1.
4.3 Testing - Electrical
Checks to ensure electrical safety must be carried out by a
competent person.
After installation of the system, preliminary electrical system
checks as below should be carried out,
1. Test the earth continuity and short circuit of all cables.
2. Test insulation resistance to earth of mains cable.
3. Test the polarity of the mains. Diagram 4.1
N
E
L
6694
MAINS SOCKET
ON/OFF SWITCH
CONNECTOR
MAINS PLUG
MAINS ELECTRIC
SUPPLY CABLE
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