Glow-worm CHATSWORTH User manual

Brand: Glow-worm

Model: CHATSWORTH

Type: User manual

This manual is also suitable for

Dovedale

Supplied By www.heating spares.co Tel. 0161 620 6677

Hepworth Heating Ltd.,

Nottingham Road, Belper, Derbyshire. DE56 1JT

General/Sales enquiries:

Tel: (01773) 824141 Fax: (01773) 820569

One Contact Local Service

Customer Services:

Tel: (01773) 828100

Fax: (01773) 828070

221538B.11.99

All replacement parts

All labour charges

All call-out charges

Thank you for installing a new Glow-worm appliance in your home.

Glow-worm appliances' are manufactured to the very highest standard so we are pleased

to offer our customers' a Comprehensive First Year Guarantee.

In the center pages are to be found your Guarantee Registration Card, which we recommend you

complete and return as soon as possible.

If this card is missing you can obtain a copy or record your registration by telephoning the Heatcall

Customer Service number 01773 828100.

Our Guarantee gives you peace of mind plus valuable protection against breakdown by covering the

cost of:

Guarantee Registration

The instructions consist of three parts, User, Installation and Servicing Instructions, which includes the Guarantee

Registration Card. The instructions are an integral part of the appliance and must, to comply with the current issue

of the Gas Safety (Installation and Use) Regulations, be handed to the user on completion of the installation.

To be left with the user

❏

✔

❏

✔

❏

✔

Instructions for Use

Installation and Servicing

FOR 1ST YEAR GUARANTEE PROTECTION

CALL 0181 380 2555

Dovedale

Chatsworth

The Glow-worm Options

Collection

Inset Power Flue Fire

Remote Control

This is a Cat I2H Appliance

BS 6332

BS 5258

Reference in these instructions to British Standards and Statutory

Regulations/Requirements apply only to the United Kingdom.

For Ireland the rules in force must be used.

Standard or Wide Frame

G.C. No. 32-047-02

Standard Frame

illustrated

5895 5908

Dovedale

Brass Standard Frame

Chatsworth

Brass Standard Frame

Black Wide Frame

Brass/Black Wide Frame

Silver/Black Wide Frame

Supplied By www.heating spares.co Tel. 0161 620 6677

221538B

Important Information

Introduction 3

Lighting the Fire 4

Cleaning 6

General Data 1 8

Preparation and Flue Installation 2 11

Electrical Supply, Gas Supply and Fire Fixing 3 16

Electrical Wiring 4 20

Lighting, Testing and Fitting Internal Parts 5 21

Instructions to User 6 24

Servicing and Replacement of Parts 7 24

Fault Finding 8 26

Replacement Parts 9 31

Spare Parts 10 34

CONTENTS DESCRIPTION SECTION PAGE No.

INSTRUCTIONS

FOR USE

INSTALLATION

INSTRUCTIONS

SERVICING

INSTRUCTIONS

Certification

This fire is certificated for safety and performance. It is, therefore, important that no alteration is made to the fire, without permission,

in writing, from Hepworth Heating Ltd.

Any alteration that is not approved by Hepworth Heating Ltd., could invalidate the certification, the warranty and could infringe the

statutory requirements.

CE Mark

The CE mark on this appliance shows compliance with:

1. Directive 90/396/EEC on the approximation of the laws of the Member States relating to appliances burning gaseous fuels.

2. Directive 89/336/EEC on the approximation of the Laws of the Member States relating to electromagnetic compatibility.

3. Directive 73/23/EEC on the harmonization of the Laws of the Member States relating to electrical equipment designed for

use within certain voltage limits.

INFORMATION FOR THE INSTALLER AND SERVICE ENGINEER.

Under Section 6 of the Health and Safety at Work Act 1974, we are required to provide information on substances hazardous to

health.

The Adhesives and sealants used in this appliance are cured and give no known hazard in this state.

REFRACTORY CERAMIC FIBRE

This product uses fuel effect Pieces containing Refractory Ceramic Fibre (RCF), which are man-made vitreous silicate fibres.

Excessive exposure to these materials may cause temporary irritation to eyes, skin and respiratory tract, consequently, it makes

sense to take care when handling these articles to ensure that the release of dust is kept to a minimum.

To ensure that the release of fibres from these RCF articles is kept to a minimum, during installation and servicing we recommend

that you use a HEPA filtered vacuum to remove any dust and soot accumulated in and around the fire before and after working on

the fire. When replacing these articles we recommend that the replaced items are not broken up, but are sealed within heavy duty

polythene bags, clearly labelled as RCF waste. This is not classified as “hazardous waste” and may be disposed of at a tipping site

licensed for the disposal of industrial waste. Protective clothing is not required when handling these articles, but we recommend

you follow the normal hygiene rules of not smoking, eating or drinking in the work area and always wash your hands before eating

or drinking.

INSULATION and SEALS

Ceramic fibre and glass fibre used in insulation panels rope and gaskets.

These can cause irritation to skin, eyes and the respiratory tract.

If you have a history of skin complaint you may be susceptible to irritation. High dust levels are usual only if the material is broken.

Normal handling should not cause discomfort, but follow normal good hygiene and wash your hands before eating, drinking or going

to the lavatory.

If you do suffer irritation to the eyes or severe irritation to the skin seek medical attention.

Supplied By www.heating spares.co Tel. 0161 620 6677

3221538B

Important Notice

This appliance is fitted with a flue blockage safety device which

will shut down the appliance in the event of abnormal flue

conditions. This device is NOT a substitute for an independently

mounted Carbon Monoxide detector.

There is also installed, a safety device which will shut down the

fire in the event of the fan failing.

If the fire shuts down for no apparent reason the flue/fan and the

air inlets into the room must be checked. Any problems found

must be put right, by a competent person, before the fire is used

again.

IN ALL cases the room must be ventilated before attempting to

relight the fire.

The safety devices must not be bypassed or put out of action,

as to do so may cause a life threatening situation.

Under general safety advice, switch off mains supply when not

in use for prolonged periods.

It is essential that only genuine Glow-worm parts are used.

All WARNINGS and cautions in these instructions must be

observed.

This fire is for use only on G20 gas.

The Gas Safety (Installation and Use)

Regulations

In your own interests and that of safety it is the Law that ALL gas

appliances are installed by a competent person in accordance

with the current issue of the above regulations.

If this fire is installed in a rented property there is a duty of care

imposed on the owner of the property by the current issue of the

Gas Safety (Installation and Use) Regulations, Section 35.

General Information

Chatsworth (black only). The brass coloured badge on this

appliance can be replaced with a black badge, which is supplied

in fret pack.

A slight smell may occur, for a short time, after initial lighting, this

is quite normal and it will quickly disappear.

With a little use the interior of the fire will discolour and take on

the appearance of a solid fuel fire.

Caution. Combustible furniture or materials should not be

placed closer than 1 metre to the front or sides of the fire.

Clothing or other flammable materials must not be placed on the

fire casing.

Soft wall coverings, for example, blown vinyl wall paper, are

easily affected by heat, they may, therefore, discolour or become

scorched when close to a heating appliance. This should be

borne in mind when having a heating appliance fitted and when

redecorating.

Safety -WARNING

WHEN NOT IN USE THE REMOTE CONTROL HANDSET

MUST BE SECURED WITHIN ITS PRESENTATION BOX

AND KEPT IN A SAFE PLACE TO PREVENT ACCIDENTAL

MANIPULATION.

This fire has a naked flame.

A fireguard MUST be used for the protection of the young,

elderly or infirm.

A fireguard should comply with the current issue of BS6539

“Fireguards for use with solid fuel appliances” or the current

issue of BS6778 “Fireguards for use with portable, free standing

or wall mounted heating appliances”.

Do not allow any refuse or rubbish to be burnt on this fire, or any

objects to be placed in the flue outlet.

Maintenance and Servicing

To ensure the continued efficient and safe operation of the fire

it is recommended that it is checked and serviced as necessary

at regular intervals. The frequency of servicing will depend

upon the particular installation and usage, but in general once

a year should be enough.

Regularly make sure that any purpose provided ventilation is

free from obstruction.

Heat Output

The fire will work for about 4 hours 20 minutes at full rate on one

therm of gas. The price of a therm of gas will vary according to

the tariff.

Gas Leak or Fault

If a gas leak or fault exists or is suspected the fire MUST be

turned off and must not be used again until the fault has been

put right. Advice or help should be obtained from your installation

or servicing company.

Instructions for Use

6033

Diagram 1

Chatsworth illustrated

(same dimensions for Dovedale)

690

150

800 WIDE FRAME

780 STANDARD FRAME

Supplied By www.heating spares.co Tel. 0161 620 6677

221538B

Clearances

A shelf or surround of a maximum depth of 150mm may be

fitted, provided that clearances are as shown in diagram 1,

however, for every 25mm extra above the fire the depth of the

shelf may be increased by 25mm.

Lighting the Fire

WARNING. WHEN NOT IN USE THE REMOTE CONTROL

HANDSET MUST BE SECURED WITHIN ITS PRESENTATION

BOX AND KEPT IN A SAFE PLACE TO PREVENT

ACCIDENTAL MANIPULATION.

Important Notes: Please read the information about the safety

device at the beginning of these User Instructions before

lighting the fire.

If there is a power failure the fire will go out.

There are 2 methods of lighting the fire:

1. Remote Handset

2. Control Box

IMPORTANT NOTE

Identify where the fan control switch has been located.

If a flame is not detected during the ignition period the control will

go to lock out. Press the OFF button on the handset or control

box to reset.

Method 1. - Remote Handset.

Make sure the electrical supply to the appliance is on.

NOTE : The fan must be switched on before any attempt to light

the fire is made.

Make sure that the handset batteries are fully charged and they

are fitted correctly.

Point the handset towards the control box.

Press either the Low, Med. or High button to light the fire, the fire

will ignite on low then after 20 seconds will change to the

selected setting.

IMPORTANT. IF DURING THE LIGHTING PROCEDURE

THE FIRE IS EXTINGUISHED OR GOES OUT FOR ANY

OTHER REASON, WAIT AT LEAST 3 MINUTES BEFORE

RELIGHTING. REPEATED ATTEMPTS TO RELIGHT

WITHOUT THIS DELAY MUST NOT BE CARRIED OUT.

Reminder : Always switch the fan off AFTER turning off the fire.

Method 2. - Control Box.

If the handset fails to operate (check batteries) or is misplaced,

the fire can be lit by use of the buttons on the conrol box.

Make sure the electrical supply to the appliance is on.

NOTE : The fan must be switched on before any attempt to light

the fire is made.

Press either the Low, Med. or High button to light the fire, the fire

will ignite on low then after 20 seconds will change to the

selected setting. The buttons are located behind the ashpit

cover. There is no need to remove the ashpit cover to access the

buttons, see diagram 2.

IMPORTANT. IF DURING THE LIGHTING PROCEDURE

THE FIRE IS EXTINGUISHED OR GOES OUT FOR ANY

OTHER REASON, WAIT AT LEAST 3 MINUTES BEFORE

RELIGHTING. REPEATED ATTEMPTS TO RELIGHT

WITHOUT THIS DELAY MUST NOT BE CARRIED OUT.

Reminder : Always switch the fan off AFTER turning off the fire.

Coal or Coke Lever.

WARNING. This must only be used when the

fire is cold.

The aeration of the burner can be adjusted to give a yellow coal

flame or a bluer coke appearance.

To achieve these effects

Remove the ashpit cover, see diagram 4.

Push the lever up for coal effect and down for coke, see diagram

Soot Accumulation

Note: A small amount of soot accumulating is quite normal and

will give the fire a more realistic effect.

If desired, these minor soot deposits can be burned off by

running at the coke setting for approx. one hour.

Instructions for Use

HIGHMEDLOWOFF

COAL

COKE

6723

Diagram 2

FIRE SETTING

BUTTONS

INFRA RED

RECEIVER

CONTROL BOX

COAL/COKE

SETTING LEVER

GAS CONTROL VALVE

Supplied By www.heating spares.co Tel. 0161 620 6677

5221538B

Instructions for Use

REMOTE CONTROL HANDSET

When not in use secure within its

presentation box and keep in a safe

place to prevent accidental

manipulation.

6712

Diagram 5

FRET RETAINING

BRACKET

FRET

ASHPIT COVER

5963

Diagram 4

6063

Diagram 3

PRESS THIS BUTTON

FOR HIGH SETTING

PRESS THIS BUTTON

FOR MEDIUM SETTING

PRESS THIS BUTTON

FOR LOW SETTING

PRESS THIS BUTTON TO

TURN THE FIRE OFF

Supplied By www.heating spares.co Tel. 0161 620 6677

221538B

Cleaning your Fire

WARNING. This fire contains metal parts (components) and

care should be taken when handling and cleaning, with particular

regard to edges.

Any cleaning must only be done when the fire is cold.

If large pieces of debris are found the flue should be inspected

and the fire serviced before further use.

Under normal conditions dusting the surrounds of the fire

should be enough. An occasional wipe over with a damp cloth

will help to remove any marks.

Do not use an abrasive cleaning powder or liquid.

To Clean the Fuel and Supports - this can be

done by the User

Should any soot accumulation become excessive, the fuel

effect pieces should be removed from the fire for cleaning.

Cleaning should be carried out in a well ventilated area or in the

open air, by gently brushing with the pieces held away from your

face so that you avoid inhaling the dust. We do not recommend

the use of a normal domestic vacuum cleaner, which may blow

dust back into the air.

Remove the fret and ash pit cover, see diagram 4 & 5.

Take care not to damage the frame.

Following steps 1 to 8 in reverse order, remove the fuel effect

pieces and fuel effect supports, see diagram 6.

Be careful as with use they become fragile.

Clean the fuel effect pieces and fuel effect supports with a soft

brush, as above.

With the fuel effect pieces and fuel effect supports removed, the

base of the appliance may be cleaned with a vacuum cleaner.

Note: After cleaning, always adhere strictly to the instructions

when reassembling the fuel effect supports and fuel effect

pieces.

Use only the fuel effect approved for this fire.

Do not use more fuel effect pieces than specified.

NOTE: The Importance of positioning the fuel effect pieces

correctly cannot be over-emphasised if sooting is to be avoided.

The flame effect may also be impaired and the life of the fuel

effect pieces reduced if assembly instructions are not followed.

Fuelbed Fitting

CAUTION. If the fuel effect supports and fuel effect pieces are

damaged, do not light the fire until replacement parts are fitted.

USE ONLY THE FUEL EFFECT PIECES APPROVED FOR

THIS FIRE.

DO NOT USE MORE FUEL EFFECT PIECES THAN

SPECIFIED.

DO NOT CHANGE THE LAYOUT OF THE FUEL EFFECT

PIECES.

The importance of positioning the fuel effect pieces correctly

cannot be overemphasised if sooting is to be avoided. The

flame effect may also be impaired and the life of the fuel effect

pieces reduced if assembly directions are not followed.

Before positioning the fuel effect pieces, study carefully the

illustrations showing the layout procedure of the pieces, see

diagram 6.

Follow steps 1 to 8 starting at Step 1, making sure that each step

is completed before carrying on to the next and that all written

instructions are adhered to, see diagram 6.

STEP 1. When fitting the front support make sure the feet are

located at the back of the retaining lip and the support fits

between the brackets.

STEP 2. Fit the side supports tightly into the front corners

touching the side and front of the appliance.

STEP 3. Fit the rear support, making sure it sits on the bottom

of the brackets, by pushing it down firmly.

STEP 4. Fit the middle support over the burner making sure it

sits between the brackets on the burner. Keep the support clear

of the cross lighting ports.

STEP 5. Place the two large fuel effect pieces with the flat bases

and round indents down. Leave gaps around the pieces.

NOTE: The remaining fuel effect pieces can be turned as

requires to maintain a constant gap around each fuel effect

piece.

STEP 5 CONTINUED. Place four small fuel effect pieces

starting from the outside, leaving gaps around the pieces. The

left hand outside piece must touch the side of the fire. The right

hand outside piece must touch the left hand side of the burner

support bracket.

STEP 6. Place seven small fuel effect pieces on the middle

support starting from the outside, leaving gaps around the

pieces. The two outside pieces touch the sides of the fire.

STEP 7. Place six small fuel effect pieces on the six flat areas

of the rear support starting from the outside, leaving gaps

around the pieces. The two outside pieces touch the sides of

the fire.

STEP 8. Place five small fuel effect pieces on the top of the rear

support starting from the outside overlapping slightly the

previously fitted pieces and touching the rear of the fire. Leave

gaps around the front and side of the pieces. The two outside

pieces do not touch the sides of the fire.

When you have fitted all the small pieces you may have to adjust

some slightly to maintain constant gaps.

Replacement of Parts

If replacement parts are required use only genuine Glow-worm

parts and buy them from a recognised supplier.

Instructions for Use

Supplied By www.heating spares.co Tel. 0161 620 6677

7221538B

Instructions for Use

5982

Diagram 6

STEP 1 - Front support

STEP 2 - Side supports

STEP 3 - Rear support

STEP 4 - Middle support

STEP 5 - 2 Large & 4 small fuel effect pieces

STEP 6 - 7 Small fuel effect pieces

STEP 7 - 6 Small fuel effect pieces

STEP 8 - 5 Small fuel effect pieces

Make sure feet are behind retaining lip

Position pieces to touch the front and side

Make sure the rear support sits on the bottom of the

brackets by pushing it down firmly

Place the 2 LARGE fuel effect pieces

with flat bases and round indents down

Sit 7 fuel effect pieces on the

middle support

Touch

the side

IMPORTANT Leave 3mm gap between

all fuel effect pieces and middle support

Fit 5 fuel effect pieces they must touch rear of fire

Not to touch

the side

Not to touch

the side

NOTE : The fuel effect pieces can be

rotated to achieve a random effect.

Touch

the side

Touch

the side

To touch the

left hand side

of support

bracket

Fit 4 small fuel

effect pieces

Sit 6 small

fuel effect

pieces on

rear

support

Keep cross lighting

ports clear

Middle support

Touch

the side Touch

the side

This row of

fuel effect

pieces can

overlap

slightly

Make sure cut-out

is on bottom

Fit this

way up

Leave gaps

around

pieces

Leave gaps around pieces

Leave

gaps

around

pieces

IMPORTANT This row of fuel effect pieces must not

overlap the front row of fuel effect pieces. Position as

shown on the front edge of the middle support

IMPORTANT This row of fuel effect pieces must not

overlap the middle row of fuel effect pieces.

Supplied By www.heating spares.co Tel. 0161 620 6677

221538B

1 General

References in these instructions to British Standards and

Statutory Regulations and Requirements apply only to the

United Kingdom.

For Ireland the rules in force must be used.

1 General Notes and Information

There are two cartons, containing all the parts necessary for

the fitting of the fire.

You may also have a cardboard carton with a spacer kit in and

a cardboard carton with a gas supply kit in.

Chatsworth (black only). The brass coloured badge on this

appliance can be replaced with a black badge, which is

supplied in fret pack.

Wherever possible, all materials, appliances and components

to be used should comply with the requirements of applicable

British Standards.

Where no British Standard exists, materials and equipment

should be fit for their purpose and of suitable quality and

workmanship.

Safety -WARNING

WHEN NOT IN USE THE REMOTE CONTROL HANDSET

MUST BE SECURED WITHIN ITS PRESENTATION BOX

AND KEPT IN A SAFE PLACE TO PREVENT ACCIDENTAL

MANIPULATION.

1.1 Important Notice

This fire is for use only on G20 gas @20mbar supply pressure.

The fire is fitted with a flue blockage safety device which will

shut it down if there is inadequate ventilation or the power flue

is not clearing the products of combustion.

If the fire shuts down for no apparent reason the fan/flue and

air inlets into the room must be checked. Any problems found

must be put right, by a competent person, before the fire is

used again.

IN ALL cases the room must be ventilated before attempting

to relight the fire.

The safety devices must not be bypassed or put out of action.

The flue blockage safety device must be serviced strictly in

accordance with the instructions in this book.

Sealed components must not be interfered with.

Servicing instructions and identification of parts is given in

Sections 7,8,9 and 10.

It is essential that only genuine Glow-worm parts are used.

All WARNINGS and cautions in these instructions must be

observed.

Sheet Metal Parts

WARNING. When fitting or servicing this fire care should be

taken when handling sheet metal parts, to avoid any possibility

of personal injury.

1.2 Statutory Requirements

The fitting of this fire must be done by a competent person, in

accordance with the current issue and relevant requirements

of:-

Manufacturer’s instructions, supplied.

The Gas Safety (Installation and Use) Regulations, The Building

Regulations, The Building Standards (Scotland) Regulations,

(applicable in Scotland), The Health and Safety at Work Act,

The Control of Substances Hazardous to Health, The Electricity

at Work Regulations and any applicable local regulations.

Detailed recommendations are contained in the current issue of

the following British Standards and Codes of Practice:-

BS1251, BS5440 Part 1 and 2, BS5871, BS6891, BS7671.

Manufacturer’s instructions must not be taken as overriding

statutory requirements.

6717

Dimensions are the same for the

Dovedale except where shown

547 STANDARD FRAME

590 WIDE FRAME 45

Spacer

Kit

62 Dovedale

76 Chatsworth

630 STANDARD FRAME

652 WIDE FRAME

105

500

MAX

140

101

331

555

Chatsworth illustrated

all dimensions in mm

Supplied By www.heating spares.co Tel. 0161 620 6677

9221538B

1 General

1.3 Certification

This fire is certificated for performance and safety. It is,

therefore, important that no alteration is made to the fire without

permission, in writing, from Hepworth Heating Ltd.

Any alteration that is not approved by Hepworth Heating Ltd.,

could invalidate the certification, warranty and could also infringe

the statutory requirements.

1.4 Data

Gas connection 8mm compression fitting

Injector BRAY CAT 82-560

Pressure setting Hot 13.7mbar (5.5 in wg)

Cold 13mbar (5.2 in wg)

Heat input - gross - 6.74kw (23,000 Btu/h)

Electrical rating at initial start up 34W

Electrical rating at normal running 27W

Fused at 3A

Electrical supply 230V - 50Hz

Total appliance

unpacked weight Approx. 29kg

Data label is positioned, see diagram 1.1.

Serial No. label is positioned, see diagram 1.1.

1.5 Fire Location

This fire is suitable for hearth mounting only.

The fire must be secured to a vertical wall face. This wall face

may be a chimney breast or a surround having a minimum flat

area as shown in diagram 1.2.

The fire must not be fitted directly onto a carpet , combustible

floor or combustible wall.

This fire MUST NOT be fitted in a room used or intended to be

used as a bathroom or shower room.

The fire can be fitted to a purpose made proprietary class “O” -

100oC or 150oC surround.

1.6 Clearances

Restrictions must not be placed around the assembled fire, see

diagram 1.2.

A shelf or surround of a maximum depth of 150mm may be

fitted, provided clearances are as shown in diagram 1.2.

However, for every 25mm extra above the fire the depth of the

shelf may be increased by 25mm.

Combustible furniture or materials must not be placed closer

than 1 metre to the front or sides of the fire.

1.7 Concealed Gas Supply

A concealed supply, from the rear, can be fitted.

It is necessary to protect the supply pipe with an approved

sheathing if the fire opening and flue have been used for a solid

fuel appliance.

The gas installation must be in accordance with the current

issue of BS6891.

The supply from the governed meter must be of adequate size

to provide 20mbar at the fire.

On completion, test the gas installation for soundness

using the pressure drop method and suitable leak detection

fluid. Purge in accordance with the above standard.

6673

Diagram 1.1

DATA LABEL

SERIAL NO.LABEL

Supplied By www.heating spares.co Tel. 0161 620 6677

221538B

1.8 Electrical Supply

WARNING. This fire must be earthed.

All system components shall be of an approved type and shall

be connected in accordance with the current issue of BS7671

and any applicable local regulations.

Connection of the fire and controls to the mains supply should

be through a common isolator, a double pole isolating switch,

fused 3A, should be used, having a minimum contact separation

of 3mm in both poles.

Wiring to the fire MUST be PVC 85oC insulated type to the

current issue of BS6500 Table 16, not less than 0.75mm2 (24/

0.20mm).

NOTE: Avoid all sharp edges and hot surfaces when routing the

cables.

1.9 Unpacking

There are two cartons:-

Carton 1 - contains Body assembly, Fittings pack, Fuel effect

supports, Fuel effect pieces, Insulation blanket, Fret pack &

Frame.

Carton 2 - contains Fan unit, Flue pipe, Wall liner, Terminal

guard, Fittings pack.

Check contents of loose items pack against packed list.

You may also have a cardboard carton with a spacer kit in and

a cardboard carton with a gas supply kit in.

1 General

6718

Diagram 1.2

690

780 STANDARD FRAME

800 WIDE FRAME

150

Chatsworth

illustrated

(same dimensions

for the Dovedale)

Supplied By www.heating spares.co Tel. 0161 620 6677

11 221538B

2.1 Terminal Position

The minimum acceptable siting dimensions for the terminal

from obstruction, other terminals and ventilation openings are

shown in diagram 2.1.

The terminal must be in a position where it will be exposed to the

external air, allowing free passage of air across it at all times.

Car ports or similar extensions of a roof only, or a roof and one

wall, require special consideration with respect to any openings,

doors, vents or windows under the roof. Care is required to

protect the roof if it is made of plastic sheeting. If the car port

consists of a roof and two or more walls, seek advice from the

local gas company before installing the fire.

If the terminal is fitted within 600mm below plastic guttering or

painted soffit an aluminium shield 1500mm long should be fitted

immediately beneath the guttering or eaves. If the terminal is

fitted within 450mm below painted eaves or a painted gutter, an

aluminium shield 750mm long should be fitted immediately

beneath the guttering or eaves.

2.2 Terminal Guard

The terminal guard is required for all installations.

2.3 Hearth Fixing

In ALL cases a fireproof hearth to the minimum dimensions as

shown in diagram 2.2 must be fitted.

2.4 Installation

There are two methods of installing the fire.

For fireplaces where the wall is not plastered and not covered

by BS1251 it is important that such installations comply with the

current issue of The Building Regulations.

Any combustible material, for example, blown vinyl wall

coverings, on the fire fixing face area of the surround must be

removed, see diagram 2.3.

Method 1

Refer to diagram 2.4.

This requires the construction of an extended fire surround or a

false chimney breast. The advantage of this method is that it

requires least disruption to the cavity wall.

Note: When constructing the fire surround or chimney breast,

any combustible material must be no less than 75mm from the

appliance, unless protected by 25mm of insulation.

2 Preparation & Flue Installation

Diagram 2.1

Under Car Port etc.

H,I

FGEA

B,C B,C

ADIRECTLY BELOW AN OPENABLE mm

WINDOW, AIR VENT, OR ANY

OTHER VENTILATION OPENING 300

BBELOW GUTTER,DRAIN/SOIL PIPE 75

CBELOW EAVES 200

DBELOW A BALCONY OR CAR PORT 200

E FROM VERTICAL DRAIN PIPES

AND SOIL PIPES 75

FFROM INTERNAL OR EXTERNAL

CORNERS 300

GABOVE ADJACENT GROUND OR

BALCONY LEVEL 300

HFROM A SURFACE FACING

THE TERMINAL 600

IFACING TERMINALS 1200

JFROM OPENING (DOOR/WINDOW)

IN CARPORT INTO DWELLING 1200

KVERTICAL FROM A TERMINAL 1500

LHORIZONTALLY FROM A TERMINAL 300

MINIMUM SITING DIMENSIONS FOR

POWER FLUE TERMINALS

POSITION MINIMUM

SPACING

6658

SECURING SCREW (4)

Supplied By www.heating spares.co Tel. 0161 620 6677

221538B

2 Preparation & Flue Installation

Method 2

Refer to diagram 2.4.

This allows for the fire to be installed in the inner skin of the

cavity wall.

Note: The back of the fire or the insulation blanket must not

intrude into the cavity space.

It requires the extraction of a section of the inner cavity wall.

Care should be taken when undertaking this work, as there may

be cavity wall insulation present. Some insulation is of a

granular nature, resulting in a considerable loss of it, should

precautions not be taken.

Mark out the area required either side of the centre line. This

should just be enough to allow the fire to fit in easily, see

diagram 2.3.

Important: The opening can be cut to the minimum dimensions,

only if no combustible material is within 75mm of the fire. Only

in this case may the insulation blanket on top of the fire be

removed to enable the fire to fit in.

Remove the required section and strengthen with a suitable

lintel (if necessary) over the opening.

The cavity space of both sides and the top must be closed with

a non-combustible material.

CAVITY WALL/CHIMNEY

FALSE CHIMNEY METHOD 2

METHOD 1

LINTEL

INSULATION

BLANKET

OPTIONAL

SPACER KIT

EXTENDED FIRE SURROUND

OR FALSE CHIMNEY BREAST FIRE

SURROUND

MANTEL

OPTIONAL

SPACER KIT

INSULATION

BLANKET

Top of

Hearth

150 MIN, 200 for Timber Frame

Installation

6034

Diagram 2.2

300 600

50 MIN

NON-COMBUSTIBLE

MATERIAL

6477

Diagram 2.3

Remove Combustible Material From this Area

690 MIN

FRONT

OPENING

405 MIN

500 MAX

560 MIN

(Non-combustible

material only)

590 MAX

780 MIN STANDARD FRAME

800 MIN WIDE FRAME

468

Diagram 2.4

Note : Required opening depth can be

reduced to 130mm with the use of the

optional spacer kit.

6687

Supplied By www.heating spares.co Tel. 0161 620 6677

13 221538B

2.5 Timber Frame Building

The two installation methods as described may be used to

install the appliance in a timber framed building provided

adequate protection to combustible material is made.

It should be fitted in accordance with the Institute of Gas

Engineers document IGE/UP/7/1998. If in doubt seek advice

from the local gas undertaking or Hepworth Heating Ltd.

Method 1

The flue opening through the timber section of the wall will need

to have a non-combustible lining of at least 200mm minimum

outside diameter (supplied with the fire) projecting no more than

10mm into the cavity of the wall, see diagram 2.5.

Note: If both inner and outer leafs are constructed of timber, the

non-combustible flue liner will need to extend the full width of the

wall.

Refer to Section 2.6 for marking out and positioning of fire, flue

and flue terminal.

Note: Before this work is carried out, consideration should be

given to the position of the timber studding, as this could involve

extra work in removing studwork and if necessary, strengthening

the remainder.

Using a suitable drill or brace and bit, make a pilot hole, at the

center of the marked out flue orifice, through the timber

construction, changing to a drill and masonary bit to continue

though the outer brick leaf of the wall.

Carefully cut out and remove the plasterboard of the marked out

circle with a suitable craft knife.

If there is a vapour barrier behind the plasterboard, this should

be cut out approx. 10 to 20 mm less than the diameter of the flue

liner.

Remove any insulation material and using the liner as a template,

mark out on the inner timber sheathing, the circumference of the

liner.

Some insulation is of a granular nature, resulting in a considerable

loss of it, should precautions not be taken.

With brace and bit, make several holes around the circumference

and using a suitable narrow bladed saw, cut out the hole.

On the outside wall, finish making the flue orifice, using a

suitable core drill, to receive the 101mm diameter flue.

Insert the flue liner into the inner wall leaf making sure it does

not intrude more than 10mm into the cavity space, and mark it

12mm from the plasterboard to allow for the insulation board,

cut to size.

Seal inner and outer edges of the flue liner with a non-setting

thermal mastic.

An insulation board measuring 780mm x 690mm x 12mm will

have to be fitted to the inner wall with a hole cut to accommodate

the flue liner, see diagram 2.5.

Secure fire insulation board to wall.

If in doubt advice must be sought from the local gas undertaking

or Hepworth Heating Ltd.

2 Preparation & Flue Installation

Method 2

Should Method 2 be used, which requires the removal of a

section of the inner timber leaf of the wall, care should be taken

as not to weaken the structure. If any part of the vertical

studwork has to be removed, the remaining part of the studwork

should be supported by fitting a cross member above the

proposed opening.

Note: The back of the fire or the insulation blanket must not

intrude into the cavity space.

Care should be taken when undertaking this work, as there may

be cavity wall insulation present. Some insulation is of a

granular nature, resulting in a considerable loss of it, should

precautions not be taken.

Refer to Section 2.6 for marking out and positioning of fire, flue

and flue terminal.

Where combustible material is near to the fire, an air gap of

25mm minimum must be maintained all round the insulation

blanket

Mark out the area required either side of the centre line.

Note: Allow for the thickness of the fire insulation blanket and air

gap when undertaking this work.

Cut out and remove the required section and strengthen (if

necessary).

The cavity space of both sides and the top must be closed with

a non-combustible material.

The finished opening will also need to be lined with suitable

insulation to protect inner leaf of wall from the heat of the

appliance.

Note: The non-combustible flue liner is not required if Method 2

is used, unless the outer wall leaf is of timber construction.

An insulation board measuring 780mm x 690mm x 12mm will

have to be fitted to the inner wall with a opening cut to

accommodate the fire assembly.

Secure fire insulation board to wall.

If in doubt advice must be sought from the local gas undertaking

or Hepworth Heating Ltd.

Supplied By www.heating spares.co Tel. 0161 620 6677

221538B

Diagram 2.7

NUTS

Diagram 2.6

SECURING SCREWS

Diagram 2.5

INSULATION

BLANKET

EXTENDED FIRE

SURROUND OR

FALSE CHIMNEY

BREAST

INSULATION

BOARD

FLUE LINER

2 Preparation & Flue Installation

SECURING SCREWS

OPTIONAL

SPACER KIT

INSULATION

BLANKET

INSULATION

BOARD

FIRE

SURROUND

OPTIONAL

SPACER KIT

MANTEL

CAVITY WALL/CHIMNEY

FALSE CHIMNEY METHOD 2

METHOD 1

2.6 Wallplate Fixing

Mark the vertical center line of the fire on the wall.

Mark a point on the center line 468mm from the top of the hearth.

Note: If timber framed building, refer back to Section 2.5.

Using a suitable core drill cut the flue hole horizontal to the

diameter shown in diagram 2.3.

Should installation Method 2 be adopted, the removal of inner

cavity leaf should be carried out at this stage.

Note: Remove any brick debris and cavity insulation if necessary.

Remove power flue terminal from its packing.

Remove the securing screws and take off flue hood, see

diagram 2.6.

Undo the three nuts holding fan assembly to wall plate, see

diagram 2.7, and remove.

Fix the flue manifold adaptor to the flue manifold at the rear of

fire using two self tapping screws provided, see diagram 2.8.

Fit the insulation jacket to the back of the appliance with the tape

provided, see diagram 2.9.

Attach flue to flue manifold adaptor at the rear of the fire.

Place the fire in position, inserting the flue in the hole already

prepared.

Note: If a spacer is to be used, place this in position, see

diagram 3.6.

Go outside the building and mark the flue at a point flush with the

wall.

Remove the fire with flue and cut the flue 8mm shorter than the

mark.

6688

6640

6636

Supplied By www.heating spares.co Tel. 0161 620 6677

15 221538B

2 Preparation & Flue Installation

Diagram 2.11

Diagram 2.10

SECURING SCREWS

SECURING

SCREWS

Diagram 2.9

Diagram 2.8

SELF

TAPPING

SCREW

FLUE MANIFOLD

ADAPTOR

SELF

TAPPING

SCREW

SELF

TAPPING

SCREW (2)

POWER

CABLE

WALL PLATE

Note: Do not cut the end of the flue which has the holes for self

tapping screws.

Replace fire and flue in position.

Position the wall plate so that the flue fits in the wall plate

manifold. The hole for the power supply cable must be positioned

at the bottom left, see diagram 2.11.

Mark the position of the four fixing points and the hole for the

power cable.

Remove fire and flue.

Drill the four fixing point holes and insert wall plugs.

Drill a hole for the power cable about 25mm dia. though the

cavity wall.

Note: It is important that a separate hole is made for the power

cable, so that it does not come into contact with the flue, causing

possible burning of the cable.

Remove flue from fire and secure flue to wall plate manifold with

two self tapping screws provided, see diagram 2.10.

Insert flue into wall.

Secure wall plate to wall with screws provided, see diagram

2.11.

6711

6671

6641

6670

FLUE

DUCT

TAPE

INSULATION

BLANKET

TAPE

Supplied By www.heating spares.co Tel. 0161 620 6677

221538B

3 Electrical Supply, Gas Supply and Fire Fixing

Note: 5 metres of cable for wall switch and 2.5 metres of

mains cable can be cut to required lengths, but allow for

future removal of fire. The power flue cable must not be cut,

all of the above cables are supplied with the appliance.

3.1 Fire Fixing - Electrical Cable Routing

Remove the front protective grille which is secured by

three screws, see diagram 3.1.

Remove the control box securing screws.

Remove the burner assembly, fan proving unit and control box

assembly, take care not to damage any components.

The mains electrical supply, the cables to the fan and wall switch

are routed through the opening on the left hand side of the fire

assembly, see diagram 3.2.

WARNING: When routing electrical cable, avoid placing it near

potentialy hot surfaces and against sharp edges.

If the mains supply or the wall switch cable is from the right, it

should be routed round the back of the appliance.

Refer to Section 1.8 and use enough cable to allow for the future

removal of the burner assembly, control box and fan proving

unit, see diagram 3.2.

3.2 Gas Supply - Connection

Refer to diagram 3.3.

Where the fire is fitted in nurseries, old people’s homes and the

like, the isolation device may be of the type fitted with a

removable key.

A flexible connection MUST NOT be used.

If the gas supply is through the rear of the appliance, the angled

gas service cock is used to isolate the fire, see diagram 3.3.

Note: Left and right hand preformed gas supply pipe kits can be

bought. Part numbers 453728 (left hand) and 453729 (right

hand), see diagram 3.4.

A means of isolating the gas inlet supply must be fitted.

Diagram 3.2

Diagram 3.3

ON/OFF WALL SWITCH

CONNECTION

POWER FLUE

CONNECTION

MAINS ELECTRIC

SUPPLY CABLE

Diagram 3.1

BURNER

ASSEMBLY

SECURING

SCREW

BURNER

ASSEMBLY

CONTROL BOX

SECURING

SCREWS

GRILLE SECURING SCREWS

BURNER

ASSEMBLY

AND GRILLE

SECURING

SCREW

CONTROL

BOX

PROTECTIVE

GRILLE

6693

6694

6627

UNION NUT

GAS SUPPLY PIPE

TO GAS CONTROL

VALVE

Supplied By www.heating spares.co Tel. 0161 620 6677

17 221538B

3 Electrical Supply, Gas Supply and Fire Fixing

3.3 Fire Fixing

Prior to final fixing of fire, the mains supply cable, and the fan

switch cable should be in the position to ease connection, refer

to section 3.1.

It should be decided at this stage where the fan switch will be

located, see section 4.

Fire Fixing, see diagram 3.5.

Fire Fixing with Spacer Kit, see diagram 3.6.

Drill the four fixing holes and insert wall plugs to suit No. 10 x 1.5

inch long screws.

The electrical cable to the fan should be threaded through the

prepared hole in the wall.

Note: Make sure that all cables are accessible for connection

before final fixing.

Secure fire assembly in position with the four screws, see

diagrams 3.5 and 3.6.

Refit burner, see diagram 3.7.

Connect gas supply, see diagram 3.3.

Attach on/off wall switch socket on plug, see diagram 3.2.

Insert power flue plug in socket, see diagram 3.2.

With the mains supply disconnected, plug the mains supply

plug into the fan proving unit mains socket, see diagram 4.1.

Refit fan proving unit and control box assembly, see diagram

3.1.

Refit front protective grill, see diagram 3.1.

Diagram 3.4

LEFT HAND RIGHT HAND

Part Number

453728 Part Number

453729

6689

Diagram 3.5

SECURING SCREW (4)

WALL PLUG(4)

6738

Supplied By www.heating spares.co Tel. 0161 620 6677

221538B

3 Electrical Supply, Gas Supply and Fire Fixing

3.4 Assembly of Terminal

Fit gasket over the three threaded studs onto the wall plate, see

diagram 3.8.

Fit fan assembly and secure to the wall plate with nuts provided,

see diagram 3.9.

ISOLATE THE ELECTRICAL SUPPLY BEFORE DOING ANY

WIRING.

Make electrical connections to the fan, and air pressure switch,

see diagrams 3.10 and 8.4.

The flue hood is then attached to fan assembly as shown in

diagram 3.11.

OFF

6690

Diagram 3.6

A. SECURING

SCREW (4)

WALL

PLUG (4)

B. SECURING

SCREW (4)

SPACER

6490

Diagram 3.7

SLIDE OVER

BURNER

SUPPORT TAB

SLIDE OVER

BURNER

SUPPORT TAB

SLIDE UNDER

BURNER

RETAINING

TAB

BURNER ASSEMBLY

(Secure with previously

removed securing

screws)

CONTROL BOX

BURNER BURNER

Supplied By www.heating spares.co Tel. 0161 620 6677

19 221538B

Diagram 3.10

Diagram 3.11

3 Electrical Supply, Gas Supply and Fire Fixing

Diagram 3.9

Diagram 3.8

3.5 Terminal Guard

Make sure that it is positioned such that there is an equal space

on each side of the terminal, also above and below it. Drill the

four holes in the marked position, insert wall plugs and secure

guard to wall with four screws, see diagram 2.1.

NUTS

ELECTRICAL

CONNECTIONS

SECURING

SCREWS

6636

6632

6650

6776

GASKET

Supplied By www.heating spares.co Tel. 0161 620 6677

221538B

4 Electrical Wiring

WARNING: The fan on this appliance must be earthed.

ISOLATE THE ELECTRICAL SUPPLY BEFORE DOING ANY

WIRING.

WARNING: When routing electrical cable, avoid placing it near

potentially hot surfaces and against sharp edges.

4.1 Fan Switch

The switch to turn the fan “ON” and “OFF”, should be situated

on the wall, at a suitable position for the user to operate.

See diagram 8.4 for wiring details.

Insert fan switch plug into "ON" / "OFF" wall switch connector,

see diagram 4.1.

4.2 Electrical Plug

Connection to the mains should be through the plug supplied

and connected to the mains socket, see diagram 4.1.

4.3 Testing - Electrical

Checks to ensure electrical safety must be carried out by a

competent person.

After installation of the system, preliminary electrical system

checks as below should be carried out,

1. Test the earth continuity and short circuit of all cables.

2. Test insulation resistance to earth of mains cable.

3. Test the polarity of the mains. Diagram 4.1

6694

MAINS SOCKET

ON/OFF SWITCH

CONNECTOR

MAINS PLUG

MAINS ELECTRIC

SUPPLY CABLE

Page is loading ...

Glow-worm CHATSWORTH User manual

Brand: Glow-worm

Model: CHATSWORTH

Type: User manual

This manual is also suitable for

Dovedale

Download PDF

report

Glow-worm CHATSWORTH User manual

This manual is also suitable for

Glow-worm CHATSWORTH User manual

Related papers

Other documents