Cornwell Tools CAT125 Owner's manual

Category
Power tools
Type
Owner's manual
CAT125 11/21/14
CAT125
Needle Scaler
Operating Instructions Warning Information
Parts Breakdown
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other
construction activities contains chemicals known to cause cancer, birth
defects or other reproductive harm. Some examples of these chemicals are:
 
 
products, and
 
Your risk from these exposures varies, depending on how often you do this
type of work. To reduce your exposure to these chemicals: work in a well
ventilated area, and work with approved safety equipment, such as those
dust masks that are specially designed to filter out microscopic particles.
Blows per Minute .......................... 4,500 BPM
Stroke Length ...................................1.5"
Number of Needles ................................19
Piston Diameter ...................................1"
Air Inlet ....................................1/4" NPT
Minimum Hose Size........................... 3/8" I.D.
Recommended Air Pressure .....................90 psig
Average Air Consumption ........................6 CFM
Length ........................................18.3"
Weight ......................................6.2 Lbs
Sound Level .................................99.5 dBA
SPECIFICATIONS
Copyright © Professional Tool Products, 2014
All rights reserved
ALWAYS READ
INSTRUCTIONS BEFORE
USING POWER TOOLS
ALWAYS WEAR
SAFETY GOGGLES
ALWAYS WEAR FACE
PROTECTION
ALWAYS WEAR HEARING
PROTECTION
ALWAYS WEAR HAND
PROTECTION
AVOID PROLONGED
EXPOSURE TO VIBRATION
RATED RPM OF THE
ACCESSORY MUST
EXCEED THE MAXIMUM
TOOL RPM SHOWN


90 PSIG, 6.2 BAR
WARNING
RPMRPMRPM
CAT125 2 11/21/14
FAILURE TO OBSERVE THESE WARNINGS COULD RE SULT IN IN JU RY.
WARNING
THIS INSTRUCTION MAN U AL CON TAINS
IM POR TANT SAFE TY INFORMATION.
READ THIS IN STRUC TION MANUAL CARE FUL LY
AND UN DER STAND ALL IN FOR MA TION BE FORE
OP ER AT ING THIS TOOL.
• Itistheresponsibilityoftheownertomakesureall
 personnelreadthismanualpriortousingthisairtool.
 Itisalsotheresponsibilityoftheairtoolownertokeep
 thismanualintactandinaconvenientlocationforall
 toseeandread.Ifthemanualorproductlabelsarelost
 ornotlegible,contactCornwellforreplacements.Ifthe
 operatorisnotfluentinEnglish,theproductandsafety
 instructionsshallbereadtoanddiscussedwiththe
 operatorintheoperator'snativelanguagebythe
 purchaser/ownerorhisdesignee,makingsurethat
 theoperatorcomprehendsitscontents.
• Alwaysoperate,inspectandmaintainthistoolin
 accordancewithAmericanNationalStandards
 InstituteSafetyCodeofPortableAirTools(ANSIB186.1)
 andanyotherapplicablesafetycodesandregulations.
• Forsafety,topperformanceandmaximumdurability
 ofparts,operatethistoolat90psig:6.2barmaxair
 pressurewith3/8"diameterairsupplyhose.
• Alwayswearimpact-resistanteyeandface
 protectionwhenoperatingorperforming
 maintenanceonthistool(usersandbystanders).
• Alwayswearhearingprotectionwhenusingthistool
 (usersandbystanders).Highsoundlevelscancause
 permanenthearingloss.Usehearingprotectionas
 recommendedbyyouremployerorOSHAregulation.
• Operatorsandmaintenancepersonnelmustbe
 physicallyabletohandlethebulk,weightandpower
 ofthistool.
• Operationcancauseimpacts,cuts,abrasionsandheat.
 Wearglovestoprotecthands.
• Keepthetoolinefficientoperatingcondition.
• Airunderpressurecancausesevereinjury.Never
 directairatyourselforothers.Alwaysturnofftheair
 supply,drainhoseofairpressureanddetachtoolfrom
 airsupplybeforeinstalling,removingoradjustingany
 accessoryonthistool,orbeforeperformingany
 maintenanceonthistool.Failuretodosocouldresult
 ininjury.Whiphosescancauseseriousinjury.Always
 checkfordamaged,frayedorloosehosesandfittings,
 andreplaceimmediately.Donotusequickdetach
 couplingsattool.Seeinstructionsforcorrectset-up
 onpage4.
• Airpoweredtoolscanvibrateduringuse.Vibration,
 repetitivemotionsoruncomfortablepositionsover
 extendedperiodsoftimemaybeharmfultoyour
 handsandarms.Discontinueuseoftoolifdiscomfort,
 tinglingfeelingorpainoccurs.Seekmedicaladvice
 beforeresuminguse.
• Slipping,trippingand/orfallingwhileoperatingairtools
 canbeamajorcauseofseriousinjuryordeath.Beaware
 ofexcesshoseleftonthewalkingorworksurface.
• Keepbodyworkingstancebalancedandfirm.
 Donotoverreachwhenoperatingthetool.
• Anticipateandbealertforsuddenchangesinmotion
 duringstartupandoperationofanypowertool.
• Donotcarrytoolbythehose.Protectthehose
 fromsharpobjectsandheat.
• Toolshaftmaycontinuetoreciprocatebrieflyafterthrottle
 isreleased.Avoiddirectcontactwithaccessoriesduring
 andafteruse.Gloveswillreducetheriskofcutsorburns.
• Keepawayfromreciprocatingendoftool.Donotwear
 jewelryorlooseclothing.Securelonghair.Scalping
 canoccurifhairisnotkeptawayfromtooland
 accessories.Chokingcanoccurifneckwearisnot
 keptawayfromtoolandaccessories.
• Donotuse(ormodify)thetoolforanyotherpurpose
 thanthatforwhichitwasdesignedwithoutconsulting
 themanufacturer'sauthorizedrepresentative.
• Neveroperatetooluntilinspectedandconfirmedneedles
 areproperlysecuredinthetool.
• Ensuretheworkpieceissecurelyfixed.
• Donotlubricatetoolswithflammableorvolatile
 liquidssuchaskerosene,dieselorjetfuel.
• Thistoolisnotinsulatedagainstelectricshock.
• Thistoolmustnotbeusedinexplosiveatmospheres.
• Servicingandrepairsshouldonlybemadebyan
 authorizedservicecenter.
• Donotforcetoolbeyonditsratedcapacity.
• RPM of the accessory must exceed tool RPM.
• Use accessories rated at 4,500 BPM or more.
• Use accessories recommended by Cornwell Tools.
• Never use dull, chipped or damaged accessories.
 Nevercoolahotaccessoryinwaterasbrittlenessand
 earlyfailurecanresult.Accessorybreakageortool
 damagemayresultfromprying.Takesmallerbitesto
 avoidgettingstuck.
 
the "on" position, as the lever must be free to return
to the "off" position when released.
• Keeptooloutofreachofchildren.
• Donotremoveanylabels.Replaceanydamagedlabels.
• Thisproductmaycontainoneormorechemicalsknown
 totheStateofCaliforniatocausecancerandbirthdefects
 orotherreproductiveharm.Wash hands thoroughly after
handling.
RPMRPMRPM
CAT125 3 11/21/14
PARTS BREAKDOWN - CAT125
Ref. # Item # DESCRIPTION QTY
 1 RS37901 BackHead 1
 2 RS37902 O-Ring 1
 3 RS37903 ThrottleValve 1
 3-1 RS379031 O-Ring 1
 4 RS37904 Spring 1
 5 RS37905 O-Ring(8x2.5) 1
 6 RS37906 Spring 1
 7 RS37907 Lever 1
 8 RS37908 LeverPin 1
 9 RS37909 Hoseadapter 1
 10 RS37910 LockRing 1
 28 RS37928 AlignmentShim 2
 29 RS37929 RearValveBlock 1
 30 RS37930 Pin(3x14) 2
 31 RS37931 Valve 1
Ref. # Item # DESCRIPTION QTY
 32 RS37932 FrontValveBlock 1
 33 RS37933 Piston 1
 35 RS37935 BarrelSleeve 1
 36 RS37936 Nose 1
 37 RS37937 Key 1
 38 RS37938 DriveRetainer 1
 39 RS37939 RetainerBuffer 1
 40 RS37940 Barrel 1
 41 RS37941 RetainerClip 1
 45 RS37945 NeedleDriver 1
 46 CAT125NS NeedleSet(19pcs) 1
 47 RS37947 NeedleHolder 1
 48 RS37948 Spring 1
 49 RS37949 NeedleTube 1
NotShown
 RSCAT125WL WarningLabelKit 1
Onlypartsidentifiedbypartnumberaboveareavailableforpurchase.
2
3
3-1
4
5
6
7
1
8
9
10
28
29
30
32
31
30
33
35
36
37
38
39
40
41
45
46
47
48
49
CAT125 4 11/21/14
Drain Daily
Regulator Oiler Quick Coupler Leader
Hose
Nipple
Do Not Install
Quick Coupling
Here
Nipple
Filter
Air Supply
Whip Hose
AIR SUPPLY
Toolsoperateonawiderangeofairpressures.Itisrecommended
thatairpressuremeasures90psigatthetoolwiththetriggerfully
depressedandnoloadappliedtothetool.Higherpressure(over90
psig;6.2bar)raisesperformancebeyondtheratedcapacityofthe
tool,whichwillshortentoollifeandcouldcauseinjury.
Alwaysuseclean,dryair.Dust,corrosivefumesand/orwaterinthe
airlinewillcausedamagetothetool.Drainthewaterfromairlines
andcompressorpriortorunningtool.Cleantheairinletfilterscreen
weekly.Therecommendedhookupprocedurecanbeviewedinthe
abovefigure.
Theairinletusedforconnectingairsupplyhasstandard1/4"NPT.
Linepressureshouldbeincreasedtocompensateforunusuallylong
airhoses(over25feet).Minimumhosediametershouldbe3/8"I.D.
andfittingsshouldhavethesameinsidedimensionsandbetightly
secured.
Ensureanaccessibleemergencyshutoffvalvehasbeeninstalledin
theairsupplylineandmakeothersawareofitslocation.
LUBRICATION
Lubricatethe airmotor daily withhigh quality airtool oil.If no air
line oiler is used, run 1/2 oz. of oil through the tool.The oil can
be squirted into the tool air inlet or into the hose at the nearest
connectiontotheairsupply,thenrunthetool.Arustinhibitiveoilis
acceptableforairtools.
WARNING:After an airtoolhas been lubricated,oil willdischarge
throughtheexhaustportduringthefirstfewsecondsofoperation.
Theexhaustportmustbecoveredwithatowelbeforeapplyingair
pressuretopreventseriousinjury.
OPERATION
Alwaysplacetheneedletubeontothetoolandholdthetooldown
totheworkbeforeoperating.Damagetothetoolmayresultifthis
precautionisnotfollowed.
To avoid injury, the throttle must never be depressed unless the
needlesareheldfirmlyagainsttheworkplace.
NOTE: During operation, safety goggles must always be worn
to guard against flying rust and chips (users and bystanders).
NOTE:Always shut off air supply, drain hose of air pressure and
disconnecttoolfromairsupplywhennotinuse,before changing
accessoriesorwhenmakingrepairs.
TROUBLESHOOTING
Otherfactorsoutside thetool may causeloss ofpowerorerratic
action.Reducedcompressoroutput,excessivedrainontheairline,
moistureorrestrictionsinairpipesortheuseofhoseconnections
ofimpropersizeorpoorconditionsmayreduceairsupply.Gritor
gum deposits in the tool may cut power and may be corrected
by cleaning the air strainer and flushing out the tool with gum
solventoiloranequalmixtureofSAE#10andkerosene.Ifoutside
conditionsareinorder,disconnecttoolfromhoseandtaketoolto
yournearestauthorizedservicecenter.
WARRANTY
CornwellQualityToolsCompany(“Cornwell”)warrantsthisproductagainstdefectsinmaterialandworkmanshipforaperiodofONE(1)YEARfromthedateoforiginalretailpurchase.
Subjecttotheconditionsandlimitationssetforthbelow,Cornwellwill,atitsoption,eitherrepairorreplaceanypartoftheproduct(s)thatprovesdefectivebyreasonofimproper
workmanshipormaterials.
This warranty does not cover any damage to this product that results from accident, abuse, misuse, natural or personal disaster, or any unauthorized disassembly, repair, or
modification.Repairs,disassemblyandmodificationareonlyauthorizedtobemadebyCornwelloraCornwellAuthorizedWarrantyCenter.
WARRANTY SERVICE
Inordertohaveyourtoolrepaired,returnthetooltoanyCornwellAuthorizedWarrantyCenter,freightprepaid.Pleaseincludeacopyofyourproofofpurchaseandabriefdescription
oftheproblem.Thetoolwillbeinspectedandifanypartorpartsarefoundtobedefectiveinmaterialorworkmanship,theywillberepairedfreeofcharge,andtherepairedtoolwill
bereturnedtoyoufreightprepaid.
EXCLUSIONS AND LIMITATIONS
THISWARRANTYANDTHE REMEDIESSET FORTHABOVEAREEXCLUSIVEAND IN LIEU OFALL OTHERWARRANTIES, REMEDIESANDCONDITIONS,WHETHER ORALORWRITTEN,
EXPRESSORIMPLIED.CORNWELLSPECIFICALLYDISCLAIMSANYANDALLIMPLIEDWARRANTIES,INCLUDING,TOTHEEXTENTPERMITTEDBYAPPLICABLELAW,ANYWARRANTIES
OFMERCHANTABILITYANDFITNESSFORAPARTICULARPURPOSE.IFCORNWELLCANNOTLAWFULLYDISCLAIMIMPLIEDWARRANTIESUNDERTHISLIMITEDWARRANTY,ALLSUCH
IMPLIEDWARRANTIESARELIMITEDINDURATIONTOTHEDURATIONOFTHISWARRANTY.
INNOEVENTSHALLCORNWELLBELIABLETOTHEPURCHASERORTOTHEUSEROFACORNWELLPRODUCTFORANYSPECIAL,INCIDENTALORCONSEQUENTIALDAMAGESBASED
UPON BREACH OFWARRANTY, BREACH OF CONTRACT, NEGLIGENCE, TORT, ORANY OTHER LEGAL THEORY. SUCH DAMAGES INCLUDE,WITHOUT LIMITATION, EXPENSES, LOST
REVENUES,LOSTSAVINGS,LOSTPROFITS,ORANYOTHERINCIDENTALORCONSEQUENTIALDAMAGESARISINGFROMTHEPURCHASE,USEORINABILITYTOUSETHECORNWELL
PRODUCT.
Somestatesdonotallowtheexclusionorlimitationofincidentalorconsequentialdamagesorexclusionsorlimitationonthedurationofimpliedwarrantiesorconditions,sotheabove
limitationsorexclusionsmaynotapplytoyou.Thiswarrantygivesyouspecificlegalrights,andyoumayalsohaveotherrightsthatvarybystate.
RepairkitsandreplacementpartsareavailableformanyCornwellproducts,regardlessofwhetherornottheproductisstillcoveredbyawarrantyplan.
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4

Cornwell Tools CAT125 Owner's manual

Category
Power tools
Type
Owner's manual

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI