Datalogic DS6300 Reference guide

Type
Reference guide
DS6300
Reference Manual
DS6300
REFERENCE MANUAL
DATALOGIC S.p.A.
Via Candini 2
40012 - Lippo di Calderara di Reno
Bologna - Italy
DS6300 Reference Manual
Ed.: 10/2002
This manual refers to software version 1.02 and later.
ALL RIGHTS RESERVED
Datalogic reserves the right to make modifications or improvements without prior notification.
Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for
incidental or consequential damages resulting from the use of this material.
Product names mentioned herein are for identification purposes only and may be trademarks and or
registered trademarks of their respective companies.
© Datalogic S.p.A. 2002
08/10/2002
iii
CONTENTS
GUIDE TO INSTALLATION........................................................................................v
SAFETY NOTES ....................................................................................................... vi
Electrical Safety ......................................................................................................... vi
Laser Safety............................................................................................................... vi
Power Supply............................................................................................................ vii
PACKAGE CONTENTS ...........................................................................................viii
1
PRODUCT DESCRIPTION .........................................................................................1
1.1
Introduction.................................................................................................................1
1.2
Available Models.........................................................................................................2
1.3
General View ..............................................................................................................3
1.4
Indicators ....................................................................................................................5
1.5
Oscillating Mirror MOdels............................................................................................6
1.6
Accessories ................................................................................................................8
1.7
Typical Layouts...........................................................................................................9
1.7.1
Point-to-Point ..............................................................................................................9
1.7.2
Local Lonworks Network...........................................................................................10
1.7.3
Fieldbus Network ......................................................................................................12
2
INSTALLATION........................................................................................................13
2.1
Mechanical Mounting ................................................................................................13
2.1.1
Mounting the Scanner...............................................................................................13
2.2
Electrical Connections...............................................................................................15
2.2.1
Main/Aux. Serial Interface and I/O Connector ...........................................................16
Main Interface...........................................................................................................17
Auxiliary Interface .....................................................................................................19
Inputs........................................................................................................................19
Outputs .....................................................................................................................21
2.2.2
Lonworks Connectors ...............................................................................................23
Network Termination.................................................................................................23
Lonworks Interface....................................................................................................24
2.2.3
RJ45 Modular Connector ..........................................................................................26
Ethernet Interface .....................................................................................................26
2.2.4
DeviceNet .................................................................................................................27
DeviceNet Interface ..................................................................................................27
2.2.5
Profibus.....................................................................................................................28
Profibus Interface......................................................................................................28
2.2.6
Power Supply............................................................................................................28
2.3
Positioning the Scanner ............................................................................................29
2.4
Focus Adjustment .....................................................................................................30
3
SOFTWARE CONFIGURATION...............................................................................33
3.1
Genius™ Installation.................................................................................................33
3.2
Fast Genius™ Configuration.....................................................................................33
3.2.1
Test Operating Mode ................................................................................................34
3.2.2
On Line Operating Mode...........................................................................................35
3.2.3
Automatic Operating Mode........................................................................................35
3.3
Advanced Genius™ Configuration ............................................................................36
3.4
Parameter Default Values.........................................................................................37
iv
4
MAINTENANCE .......................................................................................................39
4.1
Cleaning....................................................................................................................39
5
READING DIAGRAMS .............................................................................................40
6
TECHNICAL FEATURES .........................................................................................46
A
SUPPLEMENTARY DOCUMENTATION..................................................................48
GLOSSARY..............................................................................................................49
INDEX.......................................................................................................................50
v
GUIDE TO INSTALLATION
The DS6300 system can be installed by following either the instructions given in this manual
or in the DS6300 installation quick reference.
For a correct system installation follow the given procedure:
1) Read all information in the section Safety Notes;
2) Correctly position and mount the scanner for barcode reading according to the
information given in par. 2.1 and par. 2.3;
3) Provide correct system cabling according to the signals necessary (see all applicable
sub-paragraphs under par. 2.2);
4) Install the configuration CD-ROM and configure the software parameters from a host
computer using the Genius™ software tool;
5) Present the barcode pattern to the scanner at the reading distance required (see par. 2.3
for details);
NOTE
Fine tuning of the reader position for barcode reading can be
accomplished using Test operating mode as described in par. 3.2.1.
6) Reading result appears on the Genius™ graphical interface.
vi
SAFETY NOTES
ELECTRICAL SAFETY
This product conforms to the applicable requirements contained in the European Standard for
electrical safety EN-60950 at the date of manufacture.
LASER SAFETY
The following information is provided to comply with the rules imposed by international
authorities and refers to the correct use of the DS6300 reader.
Standard Regulations
This scanner utilizes a low-power laser diode. Although staring directly at the laser beam
momentarily causes no known biological damage, avoid staring at the beam as one would
with any very strong light source, such as the sun.
Avoid that the laser beam hits the eye of an observer, even through reflective surfaces such
as mirrors, etc.
This product conforms to the applicable requirements of both EN60825-1 and
CDRH 21 CFR1040 at the date of manufacture. The reader is classified as a Class 2 laser
product according to EN60825-1 regulations and as a Class II laser product according to
CDRH regulations.
Disconnect the power supply when opening the device during maintenance or installation to
avoid exposure to hazardous laser light.
There is a safety device which allows the laser to be switched on only if the motor is rotating
above the threshold for its correct scanning speed.
WARNING
Use of controls or adjustments or performance of procedures other than those
specified herein may result in exposure to hazardous visible laser light.
The laser light is visible to the human eye and is emitted from the window on the head of the
reader (Figure 1, 7).
Warning labels indicating exposure to laser light and the device classification are applied
onto the head of the reader (Figure 1, 1, 3):
AVOID EXPOSURE - LASER LIGHT
IS EMITTED FROM THIS APERTURE
Laser Safety Label for Oscillating Mirror and Standard Models
vii
CAUTION
LASER LIGHT
WHEN OPEN
AVOID EXPOSURE
TO BEAM
F
O
C
U
S
A
D
J
.
F
A
R
N
E
A
R
LASER LIGHT - DO NOT STARE INTO BEAM
CLASS 2 LASER PRODUCT
MAX. OUTPUT RADIATION 1 mW
EMITTED WAVE LENGTH 630~680 nm
EN60825-1:1994
Warning and Device Class Label
The identification label is applied onto the bottom part of the scanner (Figure 1, 2):
DATALOGIC S.P.A. Via Candini, 2
40012 LIPPO DI CALDERARA (BO) ITALY
MANUFACTURED VOLT
JANUARY 2002 10-30 DC
MODEL No.
SERIAL No.
This product conforms to the applicable requirements
of 21CFR 1040 at the date of manufacture.
N2468
Amp.
1.5-0.5
Device Identification Label
The laser diode used in this device is classified as a Class 3B laser product according to
EN60825-1 regulations and as a Class IIIb laser product according to CDRH regulations. As it
is not possible to apply a classification label on the laser diode used in this device, the
following label is reproduced here:
LASER LIGHT
AVOID EXPOSURE TO BEAM
CLASS 3B LASER PRODUCT
MAXIMUM OUTPUT RADIATION 35 mW
EMITTED WAVE LENGTH 630~680 nm
TO EN60825-1 (1994)
Laser Diode Class Label
Any violation of the optic parts in particular can cause radiation up to the maximum level of
the laser diode (35 mW at 630~680 nm).
POWER SUPPLY
- This product is intended to be installed by Qualified Personnel only.
- All DS6300 Models:
This device is intended to be supplied by a UL Listed Power Unit marked “Class 2” or LPS
power source which supplies power directly to the scanner via the 25/26-pin connector.
viii
PACKAGE CONTENTS
Verify that the DS6300 reader and all the parts supplied with the equipment are present and
intact when opening the packaging; the list of parts includes:
DS6300 reader
Installation Quick Reference + barcode test chart
DS6300 configuration CD-ROM
Mounting bracket and screws
DS6300 Package Contents
PRODUCT DESCRIPTION
1
1
1 PRODUCT DESCRIPTION
1.1 INTRODUCTION
The DS6300 is the first high performance laser scanner in a complete range of industrial bar
code readers offering an innovative and modular solution in terms of reading performance,
connectivity and maintenance, in addition to a completely new hardware and software
platform.
The DS6300 has been specifically designed for simple installation, easy use and flexibility.
An innovative mechanical design together with the Datalogic patent pending Step-a-Head
TM
feature make it possible to rotate the reader head and the decoder base independently from
each other. Step-a-Head
TM
enables the DS6300 to always be installed in the ideal position,
by modifying the orientation of the connector panel while leaving the laser window in the
desired position. The need for space is minimized and installation is easier.
The DS6300 has an innovative multistep optic for mechanically adjustable focusing,
providing the scanner with a particularly large reading range of 250 mm to 2,000 mm (10-80
inches). Its key features are excellent reading field at the minimum distance and outstanding
reading performance on low contrast bar codes. These features are a great benefit in
applications such as reading bar codes directly printed on cardboard boxes.
The DS6300 can read all most popular bar codes even in the most difficult conditions, thanks
to a new generation decoder with StrongARM CPU and code reconstruction technology
(ACR3).
This reader is also offered in a model with an integrated SW programmable oscillating mirror.
Great attention has been given to built-in connectivity for all market standards. Lonworks,
Profibus, Devicenet and Ethernet bus have been integrated in dedicated versions of the
decoder base.
Some of the main features of DS6300 are listed below:
scanning speed up to 1200 scans/sec;
2 serial communication interfaces
reading all popular codes;
supply voltage from 12 to 30 Vdc;
electrical connection through connectors;
high speed Lonworks connectivity for Master/Slave layout;
built-in connectivity for Profibus, Devicenet and Ethernet;
programmable in 5 different operating modes to suit the most various barcode reading
system requirements;
light source: solid state laser diode; the light emitted has a wavelength between
630~680nm.
IP64 protection class of the enclosure (not yet available for Ethernet models).
The DS6300 is the first product of a new family of scanners designed to satisfy the needs of
the Manufacturing industry. Manufacturing, the core process from row material to finished
product, is a huge industry divided in different branches of economic sectors: from
automotive to electronics, from food & beverages to white goods.
DS6300
2
1
The DS6300 features have been defined to give a set of benefits answering the main
manufacturing industry needs .
Features Benefits
Modular solution with separated head and
base
1. Possibility to select the combination of
head and base that best fits the needs of
the application;
2. Great scalability of the offer;
3. Down time cost reduction, since the
decoder base works even if the head has
been removed;
4. Easy maintenance. In case of
replacement of the head, all the
configuration parameters are stored in
the base, and the scanner is
automatically configured.
Step-A-Head
TM
feature Easy installation with the minimum room
needed
Reading performance on low contrasted or
thermal printed barcodes
Best result in typical manufacturing reading
application.
“Sealed” scanner All the scanner setup are managed via SW,
with the possibility to “clone” a customized
scanner by simply downloading a
configuration file.
Master working as a multiplexer on a high
speed Lonworks bus
1. Great competitiveness of the offer, since
the cost of an external multiplexer is
saved;
2. High data transfer on a industrial, reliable
bus running at 1,2 Mbit/sec
1.2 AVAILABLE MODELS
The DS6300 scanner is available in versions that differ in regard to the following
characteristics:
Optical Model (Head)
Decoder Model (Base)
The following models are therefore available:
Optical Model (Head)
0 = Standard
5 = Oscillating Mirror
Decoder Model (Base)
10 = Master/Slave
11 = Profibus
12 = Ethernet
15 = Devicenet
DS6300 - 10X - 0YY
PRODUCT DESCRIPTION
3
1
1.3 GENERAL VIEW
DS6300
Figure 1 - DS6300
Laser Safety Label
Warning and Device Class Label
Identification Label
Connector Panel
Display and Keypad Panel
Laser Beam Output Window
Focus Adjusting Screw
1
3
4
7
6
5
2
6
5
4
3
1
2
7
DS6300
4
1
DS6300
Figure 2 - DS6300 Oscillating Mirror Version
Laser Safety Label
1
Laser Beam Output Window
2
Figure 3 - Display and Keypad Panel
Programming Keypad
Phase On LED
TX Data LED
Power On LED
LCD Display
1
2
3
5
4
4
1
2
3
5
1
2
PRODUCT DESCRIPTION
5
1
Figure 4 - Connector Panel for Master/Slave Models
Main/Aux. Interface 25 D-Sub male connector
Lonworks 9-pin male connector
Lonworks 9-pin female connector
1
2
3
Figure 5 – Connector Panel for Ethernet Models
Main/Aux. Interface 26 D-Sub male connector
RJ45 Modular Connector for Ethernet Interace
Lonworks 9-pin female connector
1
2
3
1.4 INDICATORS
The DS6300 decoder base provides an LCD display for system messages and configuration
menus. The three keys present on the side of the display allow configuration menu
navigation (Figure 3, 1).
The three LED indicators have the following functions:
POWER ON
(red) Indicates the reader is turned on (Figure 3, 4)
PHASE ON
(yellow) Indicates the presence sensor is turned on (Figure 3, 3).
TX DATA
(green) Indicates the main serial interface is operating correctly during
data transmission (Figure 3, 2).
3
2
1
3
2
1
DS6300
6
1
1.5 OSCILLATING MIRROR MODELS
Oscillating mirror models are used when coverage of a large reading area is required, mainly
in picket fence applications.
The DS6300 scanner mounts a dedicated optic head with integrated oscillating mirror driven
by a linear motor. The speed, the precision, the repeatability, and the reliability of this driving
technology assure high level performance.
The new oscillating mirror is completely software controlled and software programmable. The
Genius™ software tool allows adjusting the linear motor speed (oscillating frequency) and
the upper and lower limits of the oscillation by defining the top and bottom line limit angles.
When the oscillating mirror is programmed to read barcode labels at very small angles,
position the reader to assure at least 10° for the Skew angle (see par. 2.3). This angle refers
to the most inclined or external laser line, so that all other laser lines assure more than 10°
Skew. This avoids the direct reflection of the laser light emitted by the reader.
1
0
°
Figure 6 – Oscillating Mirror Skew Angle
Otherwise, the scanner can be mounted at an angle of inclination of 17.5° in order to attain
symmetrical deflection ranges.
1
7
.
5
°
1
0
7
.
5
°
Figure 7 - Oscillating Mirror Reading Position
In the above case, the zone where the scan line is perpendicular to the reflecting surface
corresponds to a neutral zone at the center of the reading field.
PRODUCT DESCRIPTION
7
1
The mirror can be deflected up to 40°. Oscillation with respect to the output window median
axis is asymmetrical ( see figure below).
40°
3
7
.
5
°
-
2
.
5
°
Figure 8 - Oscillating Mirror Maximum Aperture and Asymmetry
By configuring the oscillating speed up to the maximum value of 19 Hz, raster emulation can
be performed for reading fast moving objects.
Hz Max. Aperture
0-5 40°
6-10 30°
11-15 20°
6-19 10°
NOTE
By limiting the raster width to the minimum necessary, the number of
scans on the reading surface is increased.
Oscillating angles are selected in software where the minimum and maximum angles
correspond to –2.5° and +37.5°.
The scanner can be tilted in order for the 17.5° software setting to correspond with the 0°
horizontal plane.
+17.5°
+37.5°
-2.5°
Figure 9 - Oscillating Mirror Extreme Angle Positions
These models provide higher scanning speed (1200 scans/sec) compared to standard
models and the reading performance is not adversely effected by the oscillating mirror.
DS6300
8
1
The following example represents the selection of an angle of +10° for the bottom line and an
angle of +20° for the top line (see figure below)
+17.5°
+37.5°
+27.5°
Figure 10 - Oscillating Mode
Refer to par. 2.1.1 for details about oscillating mirror mounting.
1.6 ACCESSORIES
The following accessories are available on request for DS6300:
Order no. Accessory Description
93A051190 CAB-6001 cable to C-BOX100 1 m
93A051200 CAB-6002 cable to C-BOX100 2 m
93A051210 CAB-6005 cable to C-BOX100 5 m
93A051221 CAB-6011 cable to C-BOX100 1 m (DS6300 Fieldbus version)
93A051222 CAB-6012 cable to C-BOX100 2 m (DS6300 Fieldbus version)
93A051223 CAB-6015 cable to C-BOX100 5 m (DS6300 Fieldbus version)
93A051220 CAB-6101 cable master/slave 1 m
93A051230
CAB-6102 cable master/slave 2 m
93A051240 CAB-6105 cable master/slave 5 m
93A051224 CAB-6112 cable master/slave no power 2 m
93A051225 CAB-6115 cable master/slave no power 5 m
93A051250 CAB-6205 cable to SC8000 5 m
93A051260 CAB-6210 cable to SC8000 10 m
93A15021 INT-60 20 m.A. C.L. interface board
93A201102 GFC-600 90° deg. mirror close distance
93ACC1510
C-BOX 100
passive connection box
93ACC1530 PWR-120 power unit 110/230 V AC 24 V
93ACC1710
BTK-6000 terminator kit (5 pcs)
93ACC1718
PG6002
single unit power supply (US)
93ACC1719
PG6001
single unit power supply (UK)
93ACC1720 PG6000 single unit power supply (EU)
93ACC1721 FBK-6000 fast bracket kit (2 pcs)
93ACC1729
USX-60
adjustable bracket
93A201100 GFC-60 90° mirror
PRODUCT DESCRIPTION
9
1
1.7 TYPICAL LAYOUTS
The following typical layout refers to the system hardware configurations, but it also requires
the correct setup of the software configuration parameters (see par. 3.2 for details).
Other layouts require the use of DS6300 scanner having a specific decoder base.
The accessories and cables indicated in the following figures are Datalogic products. We
suggest their use to guarantee the correct system functioning.
1.7.1 Point-to-Point
Using a Point-to-Point layout, the data is transmitted on the Main interface as well as on the
Auxiliary interface. The Main interface can be selected for RS232 or RS485 full-duplex
communications.
Two different layouts are available according to the DS6300 reader model used for the
connection.
Master/Slave Models
When On-Line operating mode is used, the reader is activated by an External Trigger
(photoelectric sensor) when the object enters its reading zone. In the following case, the
signal is passed to the DS6300 by the C-BOX 100, which also supplies the system.
Figure 11 – Point-to-Point for Master/Slave Models
Fieldbus Models
In this case no External Trigger is used and the C-BOX 100 only supplies the reader. The
DS6300 (Ethernet, DeviceNet or Profibus model) is connected to a fieldbus remote Host. It
can be activated by a signal generated by the remote Host or be always active if working in
Automatic operating mode.
Figure 12 – Point-to-Point for Fieldbus Models
M/S
Presence
Senso
r
C-BOX 100
PG6000
Local Host
CAB600X
Remote Host
Fieldbus
C-BOX 100
PG6000
CAB601X
DS6300
10
1
1.7.2 Local Lonworks Network
A local Lonworks network allows electrically connecting a DS6300 master reader up to 31
DS6300 slaves. Actually, the maximum number of readers to be employed in the network
depends on the system operating conditions, that is adopted operating mode and amount of
data stream. For example, the On Line operating mode, (see Genius™ Help On-Line for
further details), typically supports a maximum number of 8 slave readers.
Whenever creating your network, always keep in mind the following guidelines:
the network electrically supports a maximum number of 31 DS6300 readers and may
extend up to 130 m (426.5 ft);
the maximum number of DS6300 readers supported depends on the type of power
propagation adopted by the system (see par. 2.2.6 for details).
Contact Datalogic S.p.A., if your network requires a higher number of readers or in case the
application throughput is very high.
When building the network, the DS6300 master reader must be connected to a local host
computer or a C-BOX 100 by means of a cable connected to the 25 D-sub male connector.
The local Lonworks 9-pin female connector connects the master reader to the first slave
reader of the system, while the local Lonworks 9-pin male connector must be properly
terminated by inserting the BTK-6000 terminator.
The slave readers are connected together through the local Lonworks connectors. Only the
9-pin female connector of the last slave reader must be terminated by the BTK-6000
terminator.
Single P.S.
The presence sensor is connected to the C-BOX 100 and is unique to the system. There is
only a single reading phase and a single message from the master reader to the Local Host.
The On-Line operating mode is used for this layout.
Figure 13 - Single P.S. with 3 Readers
PWR120
Local Host
C-BOX 100
Maste
r
Slave 1
Slave 2
CAB600
X
CAB610
X
CAB610
X
Presence
Sensor
BTK6000
BTK6000
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Datalogic DS6300 Reference guide

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