Miller KB111406 Owner's manual

Miller
Brand
Miller
Model
KB111406
Type
Owner's manual

This manual is also suitable for

Description
Two-Wheel, Light-Duty Trailer For Small
Engine-Driven Welding Generators
1000 lb (453 kg) Net Payload Capacity
OM-666A August 1992
Eff. w/Serial Number KB111406
EDT 1000-2
Visit our website at
www.MillerWelds.com
Miller Electric manufactures a full line
of welders and welding related equipment.
For information on other quality Miller
products, contact your local Miller distributor
to receive the latest full line catalog or
individual catalog sheets. To locate your nearest
distributor or service agency call 1-800-4-A-Miller,
or visit us at www.MillerWelds.com on the web.
Thank you and congratulations on choosing Miller. Now
you can get the job done and get it done right. We know
you don’t have time to do it any other way.
That’s why when Niels Miller first started building arc
welders in 1929, he made sure his products offered
long-lasting value and superior quality. Like you, his
customers couldn’t afford anything less. Miller products
had to be more than the best they could be. They had to
be the best you could buy.
Today, the people that build and sell Miller products continue the
tradition. They’re just as committed to providing equipment and service
that meets the high standards of quality and value established in 1929.
This Owner’s Manual is designed to help you get the most out of your
Miller products. Please take time to read the Safety precautions. They will
help you protect yourself against potential hazards on the worksite. We’ve
made installation and operation quick and easy.
With Miller you can count on years of reliable
service with proper maintenance. And if for
some reason the unit needs repair, there’s a
Troubleshooting section that will help you
figure out what the problem is. The parts list
will then help you to decide which exact part
you may need to fix the problem. Warranty and
service information for your particular model
are also provided.
Miller is the first welding
equipment manufacturer in
the U.S.A. to be registered to
the ISO 9001 Quality System
Standard.
Working as hard as you do
– every power source from
Miller is backed by the most
hassle-free warranty in the
business.
From Miller to You
Miller offers a Technical
Manual which provides
more detailed service and
parts information for your
unit. To obtain a Technical
Manual, contact your local
distributor. Your distributor
can also supply you with
Welding Process Manuals
such as SMAW, GTAW,
GMAW, and GMAW-P.
OM-666A – 8/92
TABLE OF CONTENTS
SECTION 1 – SAFETY
1-1. General 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2. Weight 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-3. Tongue Weight 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-4. Hitches 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-5. Locking Device – Ball Hitch Option Only 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-6. Safety Chains 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-7. Breakaway Brake Chain (3000-4-AH Models Only) 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-8. Lights 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-9. Tires 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-10. Wheel Nuts 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 2 – SAFETY SIGNAL WORDS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 3 – SPECIFICATIONS 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 4 – INSTALLATION & RELOCATION
4-1. Installing Wheels And Fenders 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-2. Installing Trailer Lights 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-3. Installing Trailer Hitch And Connecting To Towing Vehicle 6. . . . . . . . . . . . . . . . . . . . . . . . . . .
4-4. Installing Welding Generator 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4-5. Maintenance 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SECTION 5 – PARTS LIST
Figure 5-1. Complete Assembly 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OM-666 Page 1
SECTION 1 – SAFETY
1-1. GENERAL
Before using this trailer, several matters should be con-
sidered so that safe arrival of equipment at the work site
is not left to chance. Towing any mobile unit requires
awareness of the situation and a trailer fully prepared
and connected. When towing, it takes longer to start,
stop, and pass. Also, turning and backing may cause
unforseen difficulties. It is recommended that the entire
subject of towing be given considerable thought before
the actual operation takes place.
Additionally, any trailer used on a public highway is sub-
ject to all state and federal regulations governing trailer
usage. Should the trailer be used only on private prop-
erty, it may not be necessary to comply with existing leg-
islation. If in doubt, check state and federal laws, or con-
tact the local law enforcement agency.
1-2. WEIGHT
A nameplate, located on the right front frame member
(when facing hitch), is provided on this trailer. If a name-
plate is not present or has been defaced, consult the
Owner’s Manual for weight specifications. This name-
plate (or Owner’s Manual) gives the maximum weight-
carrying capacity for the complete trailer and for each
axle (GVWR and GAWR) for this particular trailer. The
designation GVWR means Gross Vehicle Weight Rat-
ing and is the maximum the trailer can weigh with the en-
gine driven generator and all associated equipment
(tools, cables, gas cylinder, etc.) on board. The designa-
tion GAWR means Gross Axle Weight Rating and is the
maximum load-bearing capacity of the axle(s) on this
particular trailer. It is very important not to overload the
trailer. It is also important to know the trailer’s gross
weight. The gross weight may be determined by weigh-
ing the trailer at a local material or fuel yard. Gross trailer
weight should be taken into consideration when select-
ing the towing vehicle.
Holes are provided in the frame of the trailer for mount-
ing an engine driven generator.
CAUTION: UNCONTROLLED TILTING OF
TRAILER can result in personal injury or
equipment damage.
• Install generator onto trailer with engine end
toward hitch end of trailer.
• Distribute weight so that trailer tongue weight
is approximately 10% of the gross trailer
weight.
1-3. TONGUE WEIGHT
Tongue weight is defined as the amount of the trailer
weight that actually rests on the hitch of the towing vehi-
cle. Recognized standards recommend that the tongue
weight of this trailer be approximately 10% of the gross
trailer weight. It is important to maintain this tongue
weight. See Table 1-1 for specific information on tongue
weights. The tongue weight can often be adjusted by re-
locating some of the associated equipment on the
trailer.
Table 1-1. Maximum Recommended Tongue
Weights By Trailer Classification For
Trailer Design
1
Trailer
Class
Maximum
Gross Trailer
Weight,
lbs. (kg)
Maximum Static
Tongue Loads,
lbs. (N)
Recommended
Type of Hitch
1
Up to 2000
(Up to 910)
200 (890
300 (1334)
Weight-Carrying
Weight-Distributing
2
2000 to 3500
(910 to 1590)
300 (1334)
500 (2224)
Weight-Carrying
Weight-Distributing
3
3500 to 5000
(1590 to 2270)
15% GTW
2
Weight-Distributing
4
5000 to 10,000
(2270 to 4540)
15% Max. GTW
2
Weight-Distributing
1
By permission. From SAE Handbook (1974)
2
Gross Trailer Weight
Tongue weight can be determined by weighing the
tongue on a scale of adequate capacity. For best accu-
racy, be sure that the trailer is level when taking the
scale reading.
The proper tongue weight and appropriate vehicle
speed (never above 45 mph or 72 km/h) will help consid-
erably in preventing the condition known as fishtailing.
Fishtailing is a swaying motion in the trailer which can
become so pronounced that the trailer and towing vehi-
cle may be physically flipped over. Regardless of the de-
gree, fishtailing is always potentially dangerous be-
cause of the loss of directional stability.
Although tongue weight and speed considerations are
prime factors in fishtailing, other areas such as poor
weight distribution, improper wheel alignment, dam-
aged suspension components, and the like, should not
be overlooked.
1-4. HITCHES
The appropriate hitch, properly installed to the towing
vehicle, is vitally important for towing safety (see Table
1-1 for hitch recommendations). Statistics gathered
from accident reports show that in one out of every five
automotive accidents involving trailers there had been a
hitch failure. Therefore, the selection and installation of
the hitch should be a matter of prime concern.
1-5. LOCKING DEVICE – BALL HITCH OPTION
ONLY
The optional ball hitch is equipped with a safety pin to
lock the hitch in place after coupling to the towing vehicle
ball. Always be sure that the safety pin is in place so that
the hitch does not work loose and cause a serious and
expensive accident.
OM-666 Page 2
1-6. SAFETY CHAINS (Figure 1-1)
This trailer is equipped with two safety chains. Proper
connection of the safety chains to the towing vehicle is
essential for safe operation. The safety chains should
be crossed under the tongue of the trailer (see Figure
1-1) forming a cradle to prevent the tongue from drop-
ping to the ground should a failure in the hitch or ball oc-
cur. Additionally, only enough slack should be allowed in
the chains to permit unrestricted turning of the vehicles.
When making slack adjustments, be sure that the slack
in each chain is the same and the safety chains do not
drag on the road. Always attach the safety chains when
towing this trailer.
ST-154 493
Figure 1-1. Safety Chain Connections
1-7. BREAKAWAY BRAKE CHAIN (3000-4-AH
Models Only)
The trailer breakaway chain is provided to automatically
apply the trailer brakes should the trailer separate from
the towing vehicle. It is therefore highly important to con-
nect the breakaway chain to the towing vehicle to utilize
this safety feature. When connecting the breakaway
chain, be sure that the chain has a direct, free pull to the
towing vehicle and is not wrapped around the safety
chains, tongue, wiring, or any other components in any
manner.
1-8. LIGHTS (If Applicable)
This trailer may be equipped with proper lighting equip-
ment as specified in the U.S.A. Federal Motor Vehicle
Safety Standards in effect at the time of manufacture.
The trailer lights must be functioning properly at all times
for safe operation. It is recommended that the furnished
electrical connector be properly installed (see later Sec-
tion in this manual) to the towing vehicle so that correct
lighting operation is achieved. Although connectors may
be physically the same, they may be electrically differ-
ent. Always be sure that the towing vehicle connector
and trailer plug mate properly (both physically and elec-
trically), and that all trailer lights function correctly.
1-9. TIRES
Be sure that the tires are properly inflated. Check pres-
sure every 30 days. To determine the correct pressure,
see the manufacturer’s recommendations on the
sidewall of the tire. It is also important to annually check
the condition of the valve stems by bending them over
and inspecting for cracks. Do not neglect the tires.
1-10. WHEEL NUTS (Figure 1-2)
1
2
3
4
1
2
3
4
5
4-Hole
Wheels
5-Hole
Wheels
S-0002
Figure 1-2. Wheel Nut Torquing Procedure
Initially tighten to 12-20 ft. lbs. (16-27 N·m) by using a
cross-tightening sequence(1, 3, 2, 4 or 1, 3, 5, 2, 4). Fin-
ish torquing to values stated in text (Section 1-10).
IMPORTANT: Nuts and studs should be clean, dry, and
unlubricated. Retorque after 50 miles (80 km) of use and
annually thereafter.
It is very important that the wheel nuts are properly tight-
ened. The wheel manufacturer recommends that the
wheel nuts on the four-lug hubs (12 in. or 305 mm tires)
be torqued to approximately 60 ft. lbs. (81 N·m) and that
the wheel nuts on the five-lug hubs (14 in. or 356 mm
tires) be torqued to approximately 70 ft. lbs. (95 N·m).
Annually, or more often depending on usage, recheck
wheel nuts for proper tightness (see Figure 1-2). When
tightening the wheel nuts, be sure that the proper tight-
ening sequence is used. Start at the approximate top
left, and always move directly across the hub so that
even tightness is assured. Also, annually or every
12,000 miles (19,500 km) whichever comes first, check
wheel bearings for proper lubrication and adjustment to
aid long life and safe operation.
SAFETY CONSIDERATIONS
1. Avoid overloading this trailer. Carefully check
gross weight, tongue weight, and total weight dis-
tribution.
2. Be sure that the appropriate hitch is properly in-
stalled on the towing vehicle.
3. When coupling, be sure that the hitch locking de-
vice (safety pin), safety chains, and breakaway
brake chain (if applicable) are properly con-
nected.
4. Be sure that the tires are properly inflated, and
that the wheel nuts are properly secured.
5. If applicable check electrical plug, and be sure
that all lights are operating properly.
OM-666 Page 3
SECTION 2 – SAFETY SIGNAL WORDS
mod1.1 9/91
The following safety alert symbol and signal words are used throughout this manual to call attention to and identify
different levels of hazard and special instructions.
WARNING
WARNING statements identify procedures or practices which must be followed to avoid serious personal
injury or loss of life.
CAUTION
CAUTION statements identify procedures or practices which must be followed to avoid minor personal
injury or damage to this equipment.
IMPORTANT: statements identify special instructions necessary for the most efficient operation of this equipment.
SECTION 3 – SPECIFICATIONS
Table 3-1. Trailer
Specification Description
Gross Axle Weight Rating 1000 lbs. (454 kg)
Gross Vehicle Weight Rating 1200 lbs. (544 kg)
Net Payload 1000 lbs. (454 kg)
Track (Center To Center Of Tires) 50 in. (1270 mm)
Road Clearance 9-3/4 in. (248 mm)
Height Of Bed 18 in. (457 mm)
Standard Tires 4.80 x 12
Overall Dimensions See Figure 3-1
Weight Net: 186 lbs. (84 kg); Ship: 186 lbs. (84 kg)
Options Fenders, Taillights, Ball Hitch, Clevis Hitch, Lunette Eye Hitch
ST-149 708-A
Inches Millimeters
A 18 457
B 9-3/4 248
C 35-3/4 908
D* 57-1/4 1454
E** 86-1/4 2191
* 55 in. (1397 mm) Without Optional
Fenders
**80-1/4 in (2038 mm) Without Op-
tional Hitch
A
B
C
D
E
Figure 3-1. Overall Dimensions
OM-666 Page 4
SECTION 4 – INSTALLATION & RELOCATION
IMPORTANT: All directions are given as facing the towing vehicle. The word “front” means the hitch end of the
trailer.
4-1. Installing Wheels And Fenders
ST-156 706-B
1 Shackle Arm
2 Spring
Attach arms to springs using 9/16 in. hard-
ware. Do not compress arms.
3 Axle Assembly
4 Shackle Bracket
5 Frame
Attach axle assembly to brackets on frame
using 9/16 inch hardware. Do not compress
brackets.
6 Wheel
7 Hub
8 Nut
Install wheel onto hub. Tighten nuts to 60 ft.
lbs. (81 N
.
m).
9 Fender (Optional)
Attach fenders to frame using 3/8 - 16 x 1-1/4
in. hex head cap screws and hardware. Tight-
en hardware to 20 ft. lbs. (27 N
.
m).
10 Jack
11 Securing Pin
Pull pin and rotate jack to vertical position. Pin
locks jack in place.
12 Handle
Turn handle to raise or lower trailer.
When jack is not needed, pull pin and rotate
jack to horizontal position.
9
Tools Needed:
13/16 in., 7/8 in.
4
1
2
8
6
7
3
512
11
10
9/16 in., 13/16 in.
Figure 4-1. Installing Wheels And Fenders
OM-666 Page 5
4-2. Installing Trailer Lights
IMPORTANT: Disconnect vehicle wiring harness plug from trailer wiring connector before beginning installation.
Use wiring harness tab connector only with insulated wires.
ST-156 708 / ST-000 297-E
Support trailer with jack.
1 Wheel Blocks
Block trailer wheels.
2 Ring Terminal Lead
3 Wiring Harness White Ground Lead
4 Tab Connector
Splice ring terminal lead to white lead with
supplied connector (see Figure 4-3).
5 Tongue Plate
Secure ring terminal to tongue plate using
1/4-20 hardware.
Route brown and green leads through
clamps on right inside of frame and out end of
channel.
6 Sleeving
Slip sleeving over leads. Route leads through
back of right taillight mounting bracket.
7 Taillight
8 Tail Hole
9 Stop Hole
Insert stripped end of brown lead into TAIL
hole in rear of taillight. Insert green lead
stripped end into taillight STOP hole. Leads
are automatically secured to lights.
Attach taillight to mounting bracket with TOP
of light up. Secure with 1/4 inch hardware.
10 Sidelight
11 Marker Brown Hole
Route stripped end of either supplied short
lead through hole in right trailer frame chan-
nel. Insert lead into top MARKER BROWN
hole in rear of sidelight.
Splice remaining end of short lead to brown
lead from wiring harness using supplied tab
connector.
12 Star Washer
Secure sidelight to frame using No. 10 hard-
ware and star washer as shown.
Repeat procedure to install left side taillight
and sidelight using wiring harness brown and
yellow leads.
9 87
2
3
5
6
1
12
10 11
4
LEFT
RIGHT
To TrailerTo Vehicle
Yellow Brown
LeadLead
Sidelight
Brown Green
LeadLead
Ground
(White)
Taillights
(Brown)
Left Stop/
Signal Lamps
(Yellow)
Right Stop/
Signal Lamps
(Green)
Short Leads
Ground Lead
(Ground To Trailer Frame)
Tab Connector
White (Ground) Lead
Taillights
Tools Needed:
3/8 in., 7/16 in.
Figure 4-2. Installing Trailer Lights
OM-666 Page 6
1 Connector
2 Run Wire
3 Tap Wire
Place unstripped run wire in slotted
channel.
Insert unstripped tap wire into other
channel until it hits internal stop.
4 Contact
5 9 Inch Linemans Pliers
Use pliers to push contact down
flush with top of connector.
Close top cover.
Ref. S-0448
1
2
3
4
5
Figure 4-3. Installing Wiring Harness Connectors
4-3. Installing Trailer Hitch And Connecting To Towing Vehicle
WARNING
TILTING OF TRAILER can result in personal injury or equipment damage.
• Use adequate blocks or lifting device to support hitch end while pivoting trailer jack into position (see Section 4-1).
• Use trailer jack to obtain desired height and to support tongue weight while installing hitch.
rwarn1.1* 12/91
Support trailer with jack. Block
wheels.
1 Tongue
2 Clevis Hitch (Optional)
Attach bars to top and bottom of
tongue using 1/2-13 x 4-1/2 in.
hardware.
3 Lunette Eye Hitch (Optional)
Attach lunette eye to top of tongue
using 1/2-13 x 3-1/2 in. hardware.
4 Ball Hitch (Optional)
Attach hitch to top of tongue using
1/2-13 x 3-1/2 in. hardware.
Tighten hardware to 75 ft. lbs. (102
N
.
m).
Attach and secure hitch to towing
vehicle.
5 Safety Pin
If using ball hitch, set trailer onto
towing ball and push lever down. In-
sert safety pin through hole in lever
to secure hitch.
6 Safety Chain
Cross safety chains and attach to
towing vehicle.
1
ST-156 707
2
3
4
5
6
2
Tools Needed:
3/4 in.
Figure 4-4. Installing Hitch And Connecting Trailer
OM-666 Page 7
4-4. Installing Welding Generator
WARNING
FALLING EQUIPMENT can cause
serious personal injury and equipment
damage.
• Use lifting eye to lift unit only, NOT running gear, gas
cylinders, trailer, or any other heavy options,
accessories, or devices.
• Use equipment of adequate capacity to lift the unit.
TILTING OF TRAILER can result in
personal injury or equipment damage.
• Install welding generator onto trailer with engine end
toward hitch end of trailer.
• Distribute weight so trailer tongue weight is
approximately 10% of the gross trailer weight.
rwarn1.1* 12/91
ST-156 709
Support trailer with jack. Block
wheels.
1 Mounting Holes
Align generator mounting holes
with proper holes in trailer frame.
Secure generator with 3/8 in. grade
5 hardware. Tighten mounting
hardware to 30 ft. lbs. (41 N
.
m).
Do not mount accessories, tool
boxes, and other equipment on
trailer or tongue weight will change.
1
1
Tools Needed:
9/16 in.
Figure 4-5. Installing Welding Generator
4-5. Maintenance
IMPORTANT: Do not use trailer if any part is damaged or not working properly. When performing maintenance,
check trailer for worn, damaged, or non-working parts. Check for free rotation of assemblies mounted on bushings
or bearings.
Once a year, lubricate all moving parts on trailer with SAE 20WQ oil. Lubricate more often if trailer is exposed to ele-
ments or subject to frequent off-road use.
Every 12,000 miles, check wheel bearings. Repack bearings if necessary using a good quality lithium-based extreme
pressure grease.
OM-666 Page 8
SECTION 5 – PARTS LIST
38
29
ST-149 722-B
12
3
45 6
7
8
9
10
11
12
13
14
15
13
16
17
1819202122
25
23
24262730
28
313234
35
32
36
32
35
37 36
32
31
39
40
32
31
33
24
Figure 5-1. Complete Assembly
OM-666 Page 9
Description Quantity
Part
No.
Item
No.
Figure 5-1. Complete Assembly
1 090 564 FENDER, RH w/bracket 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 034 136 LAMP, 12V 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 601 966 SCREW, cap stl hexhd .375-16 x 1.250 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
602 213 WASHER, lock stl split .375 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
601 872 NUT, stl hex full .375-16 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 601 865 NUT, stl hex full .250-20 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 602 207 WASHER, lock stl split .250 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 034 137 LAMP, 12V w/license light 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 090 565 FENDER, LH w/bracket 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 127 672 LOCK NUT 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 127 671 SHACKLE ARMS 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
10 088 873 SPRING BOLTS 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
11 091 988 HUB ASSEMBLY, w/bearings (consisting of) 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12 091 990 GREASE SEAL 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13 091 989 CONE & ROLLER ASSEMBLY 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
14 091 991 GREASE CAP 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15 088 879 WHEEL NUTS, .500-20 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
16 110 804 WHEEL, w/tire 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17 092 781 AXLE ASSEMBLY, (consisting of) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
18 088 866 NUT, spindle 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
19 088 867 COTTER PIN 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
20 088 868 SPINDLE WASHER 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
21 088 865 SPRING PLATE 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
22 098 186 BOLT, U stl .375-16 x 1.875 wide x 1.625 deep 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
098 187 NUT, U-bolts .375-16 locking 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
23 091 993 SPRING, (consisting of) 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
24 088 870 NYLON BUSHING 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
25 010 423 CONNECTOR, tab 18-14 wire 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
26 602 110 SCREW, mach stl rdh 10-24 x .750 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
602 204 WASHER, lock stl ext tooth No. 10 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
605 568 WASHER, flat stl rvt No. 10 .140 ID x .437 OD x 18ga 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
602 203 WASHER, lock stl split No. 10 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
601 861 NUT, stl hex 10-24 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
27 034 479 LIGHT & REFLECTOR, amber 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28 090 566 FRAME, trailer (consisting of) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
29 087 638 JACK, swivel 2000/5000 lb 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
30 130 226 CHAIN, safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
31 601 978 SCREW, cap stl hexhd .500-13 x 3.500 (ball hitch & lunette eye) 2. . . . . . . . . . . . . . . . . . . . . . . . .
31 149 638 SCREW, cap stl hexhd .500-13 x 4.500 (clevis hitch) 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
32 602 246 WASHER, flat stl std .500 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
33 150 393 PIN, lynch .312dia 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
34 087 639 COUPLER, hitch 2 in ball 3500 lb cap 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
35 088 058 NUT, stl slflkg hex light .500-13 elastic stop 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
36 087 949 BAR, hitch clevis flat 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
37 605 710 CONNECTOR, trailer lights 4 prong 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
38 030 527 HARNESS, wrg wishbone 9ft 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
39 601 954 SCREW, cap stl hexhd .250-20 x .750 (ground) 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40 087 952 LUNETTE EYE, 2.625 ID 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
602 208 WASHER, lock stl ext tooth .250 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
602 240 WASHER, flat stl std .250 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
602 207 WASHER, lock stl split .250 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
601 865 NUT, stl hex full .250-20 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
052 305 SCREW, swl hd .375-16 x 1.250 (mtg generator) 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
601 966 SCREW, cap stl hexhd .375-16 x 1.250 (mtg generator) 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
602 243 WASHER, flat stl std .375 (mtg generator) 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
602 213 WASHER, lock stl split .375 (mtg generator) 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
601 871 NUT, stl hex jam .375-16 (mtg generator) 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
601 872 NUT, stl hex full .375-16 (mtg generator) 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
BE SURE TO PROVIDE MODEL AND SERIAL NUMBER WHEN ORDERING REPLACEMENT PARTS.
Notes
Warranty Questions?
Call
1-800-4-A-MILLER
for your local
Miller distributor.
miller_warr 7/00
Your distributor also gives
you ...
Service
You always get the fast,
reliable response you
need. Most replacement
parts can be in your
hands in 24 hours.
Support
Need fast answers to the
tough welding questions?
Contact your distributor.
The expertise of the
distributor and Miller is
there to help you, every
step of the way.
Effective January 1, 2000
(Equipment with a serial number preface of “LA” or newer)
This limited warranty supersedes all previous Miller warranties and is exclusive with no other
guarantees or warranties expressed or implied.
LIMITED WARRANTY – Subject to the terms and conditions
below, Miller Electric Mfg. Co., Appleton, Wisconsin, warrants
to its original retail purchaser that new Miller equipment sold
after the effective date of this limited warranty is free of defects
in material and workmanship at the time it is shipped by Miller.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITNESS.
Within the warranty periods listed below, Miller will repair or
replace any warranted parts or components that fail due to
such defects in material or workmanship. Miller must be
notified in writing within thirty (30) days of such defect or
failure, at which time Miller will provide instructions on the
warranty claim procedures to be followed.
Miller shall honor warranty claims on warranted equipment
listed below in the event of such a failure within the warranty
time periods. All warranty time periods start on the date that
the equipment was delivered to the original retail purchaser, or
one year after the equipment is sent to a North American
distributor or eighteen months after the equipment is sent to an
International distributor.
1. 5 Years Parts – 3 Years Labor
* Original main power rectifiers
* Inverters (input and output rectifiers only)
2. 3 Years — Parts and Labor
* Transformer/Rectifier Power Sources
* Plasma Arc Cutting Power Sources
* Semi-Automatic and Automatic Wire Feeders
* Inverter Power Supplies
* Intellitig
* Engine Driven Welding Generators
(NOTE: Engines are warranted separately by
the engine manufacturer.)
3. 1 Year — Parts and Labor
* DS-2 Wire Feeder
* Motor Driven Guns (w/exception of Spoolmate
185 & Spoolmate 250)
* Process Controllers
* Positioners and Controllers
* Automatic Motion Devices
* RFCS Foot Controls
* Induction Heating Power Sources
* Water Coolant Systems
* HF Units
* Grids
* Maxstar 140
* Spot Welders
* Load Banks
* Miller Cyclomatic Equipment
* Running Gear/Trailers
* Plasma Cutting Torches (except APT & SAF
Models)
* Field Options
(NOTE: Field options are covered under True
Blue for the remaining warranty period of the
product they are installed in, or for a minimum of
one year — whichever is greater.)
4. 6 Months — Batteries
5. 90 Days — Parts
* MIG Guns/TIG Torches
* Induction Heating Coils and Blankets
* APT, ZIPCUT & PLAZCUT Model Plasma Cutting
Torches
* Remote Controls
* Accessory Kits
* Replacement Parts (No labor)
* Spoolmate 185 & Spoolmate 250
* Canvas Covers
Miller’s True Blue Limited Warranty shall not apply to:
1. Consumable components; such as contact tips,
cutting nozzles, contactors, brushes, slip rings,
relays or parts that fail due to normal wear.
2. Items furnished by Miller, but manufactured by others,
such as engines or trade accessories. These items are
covered by the manufacturer’s warranty, if any.
3. Equipment that has been modified by any party other
than Miller, or equipment that has been improperly
installed, improperly operated or misused based upon
industry standards, or equipment which has not had
reasonable and necessary maintenance, or equipment
which has been used for operation outside of the
specifications for the equipment.
MILLER PRODUCTS ARE INTENDED FOR PURCHASE
AND USE BY COMMERCIAL/INDUSTRIAL USERS AND
PERSONS TRAINED AND EXPERIENCED IN THE USE
AND MAINTENANCE OF WELDING EQUIPMENT.
In the event of a warranty claim covered by this warranty, the
exclusive remedies shall be, at Miller’s option: (1) repair; or (2)
replacement; or, where authorized in writing by Miller in
appropriate cases, (3) the reasonable cost of repair or
replacement at an authorized Miller service station; or (4)
payment of or credit for the purchase price (less reasonable
depreciation based upon actual use) upon return of the goods
at customer’s risk and expense. Miller’s option of repair or
replacement will be F.O.B., Factory at Appleton, Wisconsin, or
F.O.B. at a Miller authorized service facility as determined by
Miller. Therefore no compensation or reimbursement for
transportation costs of any kind will be allowed.
TO THE EXTENT PERMITTED BY LAW, THE REMEDIES
PROVIDED HEREIN ARE THE SOLE AND EXCLUSIVE
REMEDIES. IN NO EVENT SHALL MILLER BE LIABLE FOR
DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES (INCLUDING LOSS OF
PROFIT), WHETHER BASED ON CONTRACT, TORT OR
ANY OTHER LEGAL THEORY.
ANY EXPRESS WARRANTY NOT PROVIDED HEREIN
AND ANY IMPLIED WARRANTY, GUARANTY OR
REPRESENTATION AS TO PERFORMANCE, AND ANY
REMEDY FOR BREACH OF CONTRACT TORT OR ANY
OTHER LEGAL THEORY WHICH, BUT FOR THIS
PROVISION, MIGHT ARISE BY IMPLICATION,
OPERATION OF LAW, CUSTOM OF TRADE OR COURSE
OF DEALING, INCLUDING ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR PARTICULAR
PURPOSE, WITH RESPECT TO ANY AND ALL
EQUIPMENT FURNISHED BY MILLER IS EXCLUDED AND
DISCLAIMED BY MILLER.
Some states in the U.S.A. do not allow limitations of how long
an implied warranty lasts, or the exclusion of incidental,
indirect, special or consequential damages, so the above
limitation or exclusion may not apply to you. This warranty
provides specific legal rights, and other rights may be
available, but may vary from state to state.
In Canada, legislation in some provinces provides for certain
additional warranties or remedies other than as stated herein,
and to the extent that they may not be waived, the limitations
and exclusions set out above may not apply. This Limited
Warranty provides specific legal rights, and other rights may
be available, but may vary from province to province.
PRINTED IN USA 2000 Miller Electric Mfg. Co. 6/00
Miller Electric Mfg. Co.
An Illinois Tool Works Company
1635 West Spencer Street
Appleton, WI 54914 USA
International Headquarters–USA
USA Phone: 920-735-4505 Auto-Attended
USA & Canada FAX: 920-735-4134
International FAX: 920-735-4125
European Headquarters –
United Kingdom
Phone: 44 (0) 1204-593493
FAX: 44 (0) 1204-598066
www.MillerWelds.com
Model Name Serial/Style Number
Purchase Date (Date which equipment was delivered to original customer.)
Distributor
Address
City
State Zip
Please complete and retain with your personal records.
Always provide Model Name and Serial/Style Number.
Call 1-800-4-A-Miller or see our website at www.MillerWelds.com
to locate a DISTRIBUTOR or SERVICE AGENCY near you.
Welding Supplies and Consumables
Options and Accessories
Personal Safety Equipment
Service and Repair
Replacement Parts
Training (Schools, Videos, Books)
Technical Manuals (Servicing Information
and Parts)
Circuit Diagrams
Welding Process Handbooks
Contact the Delivering Carrier for:
For assistance in filing or settling claims,
contact your distributor and/or equipment
manufacturer’s Transportation Department.
For Service
Owner’s Record
File a claim for loss or damage during
shipment.
Contact your Distributor for:
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Miller KB111406 Owner's manual

Miller
Brand
Miller
Model
KB111406
Type
Owner's manual
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