Toro 31950 Installation Instructions Manual

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FormNo.3429-633RevA
HomologationKit
Groundsmaster
®
1200SeriesPullBehindRotaryMower
ModelNo.31950
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
Preparethemachine.
Lefttaillightsupport
1
Righttaillightsupport1
Reectortriangle
2
Screw(#10-24x3/4inch)
4
2
Locknut(#10-24)
4
Assemblethetaillights.
Capscrew(5/16x4inches)
4
Washer(5/16inch)
4
3
Flangelocknut(5/16inch)
4
Assemblethetaillightstothemachine.
4
Wireharnessbracket2Installthewireharnessbrackets.
5
Cableties
4Routeandconnectthewireharness.
6
Nopartsrequired
Connectthewireharnesstothetow
vehicle.
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Connectthemachinetothetowvehicle;referto
theOperator'sManualforthemachine.
2.Lowerthemowerdecks;refertotheOperator’s
Manualforyourmachine.
3.Engagetheparkingbrakeforthetowvehicle,
shutofftheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operator’sseat.
4.Lowerthejackanddisconnectthemachinefrom
thetowvehicle;refertotheOperator'sManual
forthemachine.
5.Chockthetiresofthemachine.
©2019—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved
*3429-633*A
2
AssemblingtheTailLights
Partsneededforthisprocedure:
1
Lefttaillightsupport
1Righttaillightsupport
2
Reectortriangle
4
Screw(#10-24x3/4inch)
4
Locknut(#10-24)
AssemblingtheReectorstothe
LightSupport
1.Aligntheholesinthereectortrianglewiththe
reectorbracketofthetaillightsupportasshown
inFigure1.
g280313
Figure1
1.Locknut(#10-24)3.Reectortriangle
2.Reectorbracket(taillight
support)
4.Screw(#10-24x3/4inch)
2.Securethereectortothebracket(Figure1)
with2screws(#10-24x3/4inch)and2locknuts
(#10-24).
3.Repeatsteps1and2fortheotherreectorand
taillightsupport.
AssemblingtheTaillightstothe
TaillightSupport
1.Removethe4nutsfromthe2taillight
assemblies.
g280314
Figure2
1.Nut(taillightassembly)4.Lens(red—taillight
assembly)
2.Lampshield
5.Taillight-supporttube(left)
3.Lens(amber—taillight
assembly)
6.Taillight-supporttube
(right)
2.Alignthetaillighttothelampshieldoftheleft
taillight-supporttubewiththeamberlensofthe
lightalignleft(Figure2)
3.Routethetaillightharnessthroughtheopening
inthelampshield.
4.Alignthestudsofthetaillightwithholesinlamp
shield,andsecurethetaillighttothelampshield
(Figure2)withthe2nutsthatyouremovedin
step1.
5.Alignthetaillighttothelampshieldoftheright
taillight-supporttubewiththeamberlensofthe
lightalignright(Figure2).
6.Routethetaillightharnessthroughtheopening
inthelampshield.
7.Alignthestudsofthetaillightwithholesinlamp
shield,andsecurethetaillighttothelampshield
(Figure2)withthe2nutsthatyouremovedin
step1
8.Insertthe2harnesspush-infastenersofeach
harnessnearesttothelight,intothe6mm(1/4
inch)holesinthesideofthetaillight-support
tubesclosesttotheredtaillightlens(Figure3).
2
g280317
Figure3
1.Taillightharness
3.Push-infastener(harness)
2.Taillight-supporttube
3
AssemblingtheTaillights
totheMachine
Partsneededforthisprocedure:
4
Capscrew(5/16x4inches)
4
Washer(5/16inch)
4
Flangelocknut(5/16inch)
Procedure
1.Aligntheholesinthetaillight-supporttubewith
theholesintheaxle-frametubeasshownin
Figure4.
g280310
g280311
Figure4
1.Lefttaillightassembly5.Flangelocknut(5/16inch)
2.Righttaillightassembly
6.Capscrew(5/16x4
inches)
3.Taillight-supporttube
7.Washer(5/16inch)
4.Axle-frametube
2.Securethetaillight-supporttubetothe
axle-frametube(Figure4)with2capscrews
(5/16x4inches),2washers(5/16inch),and2
angelocknuts(5/16inch).
3.Repeatsteps1and2forthetaillightattheother
sideofthemachine.
4.Routethelefttaillightwireharnessinboard,and
inserttheharnesspush-infastenerfurthestfrom
thelightintothe6mm(1/4inch)holeintheleft,
uppergussetplateoftheaxle-frametubeas
showninFigure5.
3
g280318
Figure5
1.Lefttaillightassembly3.Left,uppergussetplate
(axle-frametube)
2.Push-infastener(harness)
4
InstallingtheWireHarness
Brackets
Partsneededforthisprocedure:
2Wireharnessbracket
InstallingtheForwardWire
HarnessBracket
1.Removethe2angelocknuts(1/2inch),2
capscrews(1/2x4-1/2inches),and2washers
(1/2inch)thatsecuretheclevistothehitchtube
(Figure6).
g280308
Figure6
1.Flangelocknut(1/2inch)4.Capscrew(1/2x4-1/2
inches)
2.Clevis
5.Harnessbracket
3.Washer(1/2inch)
2.Aligntheholesintheharnessbracketwiththe
holesintheclevisasshowninFigure6
3.Assembletheharnessbrackettotheclevis
withthe2capscrews,2washers,and2ange
locknutsthatyouremovedinstep1.
4.Torquethelocknutsandcapscrewsto67to83
N∙m(91to113ft-lb).
4
InstallingtheRearWireHarness
Bracket
1.Removethe2angelocknuts(1/2inch),2
capscrews(1/2x4-1/2inches),and2washers
(1/2inch)thatsecurethehitchtubetothe
receiver(Figure7).
g280312
Figure7
1.Capscrew(1/2x4-1/2
inches)
4.Flangelocknut(1/2inch)
2.Washer(1/2inch)
5.Harnessbracket
3.Receivertube
2.Aligntheholesintheharnessbracketwiththe
holesinthereceiverasshowninFigure7.
3.Assembletheharnessbrackettotheclevis
withthe2capscrews,2washers,and2ange
locknutsthatyouremovedinstep1.
4.Torquethelocknutsandcapscrewsto67to83
N∙m(91to113ft-lb).
g280309
Figure8
5
5
RoutingandConnecting
theWireHarness
Partsneededforthisprocedure:
4
Cableties
RoutingandConnectingthe
HarnessattheAxle-FrameTube
1.Routethe7-contactconnectorofthewire
harnessalongtherightframetubeasshownin
Figure9.
g280324
Figure9
1.Electrical
connectors—TAILLIGHT
(RIGHT)andTAILLIGHT
(LEFT)(wireharness)
2.7-contactconnector(wire
harness)
2.Attheforwardsideoftheaxle-frametube,plug
the4-pinconnectorofthelefttaillightharness
(Figure10)intothe4-socketconnectorofthe
wireharnesslabeledTAILLIGHT(LEFT).
g280316
Figure10
1.Holes—axle-frametube6
mm(1/4inch)
5.Push-infastener(harness)
2.Wireharness6.4-socketconnector—wire
harnessTAILLIGHT(LEFT)
3.4-pinconnector(right
taillightharness)
7.4-pinconnector(left
taillightharness)
4.4-socketconnector—wire
harnessTAILLIGHT(RIGHT)
3.Plugthe4-pinconnectoroftherighttaillight
harness(Figure10)intothe4-socketconnector
ofthewireharnesslabeledTAILLIGHT(RIGHT).
4.Atthe4-socketconnectorslabeledTAILLIGHT
(LEFT)andTAILLIGHT(LEFT),inserttheharness
push-infastenersintothe2holes6mm(1/4
inch)inthefrontoftheaxle-frametube(Figure
10).
6
RoutingtheHarnessattheFrame
1.Routethewireharnessalongtherightframe
tubeasshowninFigure11.
g280323
Figure11
1.Push-infastener(harness)
3.Righttaillightharness
2.Right,uppergussetplate
(axle-frametube)
4.Wireharness
2.Inserttheharnesspush-infastenersintothe
holes6mm(1/4inch)intheright,uppergusset
plateandtherightframetube(Figure11).
3.Routethewireharnessalongthehydraulic
tubesasshowninFigure12.
g280322
Figure12
1.Hydraulictube
3.Rightframetube
2.Cableties4.Push-infastener(harness)
4.Routewireharnessalongthefrontoftheright
frametubeasshowninFigure13.
g280319
Figure13
1.Hydraulictubes
4.Rightframetube
2.Push-infastener(harness)5.Cableties
3.Magneticfastener
(harness)
5.Inserttheharnesspush-infastenersintothe
holes6mm(1/4inch)intherightframetube
(Figure13).
RoutingtheWireHarnessatthe
Hitch
1.Routethewireharnessalongthereceivertube
asshowninFigure14.
g280325
Figure14
1.Push-infastener(harness)3.Magneticfastener
(harness)
2.Receivertube4.Harnessbracket
2.Inserttheharnesspush-infastenersintothe
holes6mm(1/4inch)inthereceivertubeand
rearharnessbracket(Figure14).
3.Attachthemagneticfasteneroftheharnessonto
thereceivertube(Figure13andFigure14).
4.Routetheharnessoverthehitchandinsertthe
harnesspush-infastenerintotheholes6mm
(1/4inch)intheforwardharnessbracket(Figure
15).
7
g280326
Figure15
1.Forwardharnessbracket
2.Harnesspush-infastener
6
ConnectingtheWire
HarnesstotheTowVehicle
NoPartsRequired
Procedure
Yourtowvehicleneedsatrailer7-contactconnector
with4socketsand3pins;refertoyourauthorized
Torodistributorforparts.
1.Assemblethemowertothetowvehicle;referto
theOperator'sManualforyourmachine.
2.Plugthe7-contactconnectorofthewireharness
intothetrailerconnectorofthetowvehicle
(Figure16).
g280315
Figure16
1.Trailerconnector(4socket
and3pincontacts)
3.Harnessbracket(forward
position)
2.7-contactconnector(wire
harness)
4.Cabletie
3.Ensurethatyouhaveenoughslackinthewire
harnesstoallowyoutoturnthetowvehicleand
mowerwithouttensioningtheharness.
4.Bundletheremainingharnessandsecureitto
theharnessbracketwithacabletie(Figure16).
8
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