Parkside PFDS 33 B2 Assembly, Operating And Safety Instructions

FLUX-CORED WIRE WELDER PFDS 33 B2

IAN 291492

FÜLLDRAHT-SCHWEISSGERÄT

Montage-, Bedienungs- und Sicherheitshinweise

FLUX-CORED WIRE WELDER

Assembly, operating and safety instructions

GB / IE / NI Assembly, operating and safety instructions Page 5

DE / AT / CH Montage-, Bedienungs- und Sicherheitshinweise Seite 25

Before reading, unfold both pages containing illustrations and familiarise yourself with all functions of the

device.

Klappen Sie vor dem Lesen die beiden Seiten mit den Abbildungen aus und machen Sie sich anschließend

mit allen Funktionen des Gerätes vertraut.

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5 GB/IE/NI

Table of contents

List of pictograms used ........................................................................................................ Page 6

Introduction ................................................................................................................................... Page 7

Intended Use .......................................................................................................................................Page 7

Parts Description ..................................................................................................................................Page 7

Technical Data ....................................................................................................................................Page 8

Scope of Delivery ................................................................................................................................Page 8

Safety instructions ...................................................................................................................Page 8

Safety hazards during arc welding ...................................................................................................Page 10

Safety notices specific to the welding shield .....................................................................................Page 12

Tight and moist spaces .......................................................................................................................Page 13

Protective clothing ...............................................................................................................................Page 13

Protecting against rays and burns ......................................................................................................Page 13

EMC Device Classification .................................................................................................................Page 14

Before Use ...................................................................................................................................... Page 15

Assembly .........................................................................................................................................Page 15

Assembling the welding helmet ..........................................................................................................Page 15

Inserting the flux-cored wire ...............................................................................................................Page 15

Initial Use.........................................................................................................................................Page 18

Switching the unit on and off ..............................................................................................................Page 18

Adjusting the welding current .............................................................................................................Page 18

Adjusting the wire feeder ....................................................................................................................Page 18

Welding ............................................................................................................................................... Page 19

Creating a welding seam ...................................................................................................................Page 20

Maintenance and Cleaning ..............................................................................................Page 21

Environmental instructions and disposal information ..............................Page 21

Information about warranty and service processing ...............................Page 22

Warranty terms .........................................................................................................................Page 22

Extent of warranty ............................................................................................................................... Page 22

Processing of warranty claims ............................................................................................................ Page 22

Service ...............................................................................................................................................Page 23

EU Conformity Declaration ............................................................................................... Page 23

6 GB/IE/NI

IntroductionIntroduction

List of pictograms used

Caution! Read instructions for

use!

Severe or fatal injuries may

occur.

Power input; phase number, as

well as

Caution! Danger of electric

shock!

1

~

50 Hz

Alternating current symbol and

rated value of the frequency

Important notice!

Do not dispose of electrical

equipment in household waste!

Dispose of the packaging and

unit in an environmentally-friendly

manner!

Do not use the unit outdoors

and never in rain!

Self-shielded ﬂux-cored arc

welding

Electric shocks from welding

electrodes can prove fatal

IP21S

Protection type

Inhaling welding smoke can

pose a risk to your health.

Suitable for welding with

increased electric risk

Welding sparks can cause an

explosion or ﬁre.

Single-phase transformer

Arc rays can damage the eyes

and injure the skin.

H

Insulation class

Electromagnetic ﬁelds can

interfere with the functionality of

pacemakers.

U

2

Standard working voltage

Attention, potential dangers!

I

1max

Highest rated value of mains

current

X %

Duty cycle

I

1eﬀ

Eﬀective value of highest mains

current

I

2

Rated value of welding current Earth terminal

Wire feeder

7 GB/IE/NI

Introduction

Flux-Cored Wire Welder PFDS 33 B2

Introduction

Congratulations! You have

chosen a high-quality unit from

our company. Familiarise your-

self with the product before using it for the ﬁrst time.

In addition, please carefully read the instructions for

use and the safety instructions below. Initial opera-

tion of this tool must be performed by trained per-

sonnel.

KEEP OUT OF THE REACH OF CHILDREN!

Intended Use

This unit is intended for self-shielded ﬂux-cored arc

welding using the appropriate wire. Additional gas

is not required. The inert gas is contained in a pow-

dered form in the wire, is therefore fed directly into

the arc, and this makes the tool wind-resistant while

working outdoors. Only suitable wire electrodes may

be used for the unit. Intended use also involves ob-

serving the safety instructions, assembly instructions

and operating instructions in the instruction manual.

The applicable accident prevention regulations are

to be adhered to as strictly as possible. The unit

may not be used:

- in insuﬃciently ventilated spaces,

- in a damp or wet environment,

- in explosive environments,

- for the purposes of thawing pipes,

- in the vicinity of people with pacemakers and

- in the vicinity of inﬂammable materials.

Only use the product as described and for the

speciﬁed purpose. Keep these instructions in a safe

place. When passing this product on to others, please

also include all the documents. Any use other than

the intended is prohibited and potentially dangerous.

Damages resulting from noncompliance or misuse

are not covered by the warranty and are not included

in the manufacturer's liability.

Residual risk

Even if you use the unit correctly, there will always

be residual risks. The following hazards can arise

due to the design and performance of this ﬂux-cored

arc welding unit:

- Eye damage due to being dazzled,

- Touching hot parts of the unit or the work piece

(burns),

- In the case of insuﬃcient protection, a risk of

accidents and ﬁre exists due to sparks or slag,

- Harmful gas and smoke emissions in the case of a

lack of air and / or insuﬃcient extraction in enclosed

spaces.

Reduce the residual risk by using the unit carefully

and correctly and following all the instructions as

stated.

Parts Description

1

Cover for wire feeder unit

2

Carrying strap

3

Mains plug

4

Earth cable with earth terminal

5

Main switch ON / OFF (including mains

control lamp)

6

Control lamp for overload protection

7

Burner nozzle

8

MIN / MAX switch for welding current setting

9

1 / 2 Switch for welding current setting

10

Adjustment wheel for wire feeder

11

Burner

12

Burner button

13

Cable assembly with direct connection

14

Welding nozzle (0.6 mm)

15

Welding nozzle (0.8 mm)

16

Handle

17

Welding nozzle (0.9 mm)

18

Flux-cored wire welding coil (wire reel)

Ø 0.9 mm / 450 g

19

Chipping hammer with wire brush

20

Welding helmet after assembly, consisting of:

21

Dark welding lens

22

Mask

23

Mounting clip

24

Protective glass locking mechanism

25

Roll holder

Introduction

8 GB/IE/NI

Safety instructionsIntroduction / Safety instructions

26

Wire outlet

27

Adjusting knob

28

Pressing roller unit

29

Feed roller

30

Feed roller holder

31

Cable assembly intake

32

Torch neck

Technical Data

Mains connection: 230 V∼ / 50 Hz

(alternating current)

Welding current I

2

: 40–90 A

Duty cycle X: 10 % at 90 A

welding current,

60 % at 40 A

welding current

Open-circuit voltage U

0

: 32 V

Highest rated value

for the mains current: I

1

max.

14 A

Eﬀective value for highest

rated current: I

2

eﬀ

4.4 A

Welding wire drum max.: approx. 450 g

Welding wire diameter: 0.9 mm

Fuse: 16 A

Weight: 13.65 kg

Scope of Delivery

1 Flux-cored arc welding unit PFDS 33 B2

1 Burner nozzle (pre-installed)

3 Welding nozzles (1x 0.9 mm pre-installed; 1x

0.8 mm; 1x 0.6 mm)

1 Chipping hammer with wire brush

1 Flux-cored wire Ø 0.9 mm / 450 g

1 Welding helmet

1 Carrying strap

1 Instructions for use

Safety instructions

Please carefully read the instructions

for use and follow the speciﬁed no-

tices. Familiarise yourself with the

tool, its proper use and the safety

notices using these instructions for

use. The nameplate contains all the

technical data for this welding tool,

please learn about the technical

facts of this tool.

This device may be used by

children aged 16 years and up,

as well as by persons with reduced

physical, sensory or mental ca-

pacities, or lacking experience

and / or knowledge, so long as

they are supervised or instructed

in the safe use of the device and

understand the associated risks.

Do not allow children to play with

the appliance. Cleaning and user

maintenance should not be per-

formed by children without super-

vision.

Only have repairs and / or main-

tenance performed by electrically

skilled persons.

Only use the welding cables

included (PFDS 33 B2 H01N2-

D1x10 mm²).

9 GB/IE/NI

Safety instructions

During use the equipment should

not be located directly against a

wall, be covered, or be jammed

between other equipment to en-

sure ample air can be taken in

through the ventilation louvres.

Verify the equipment is correctly

connected to the mains voltage.

Avoid any tensile load on the

mains. Unplug the mains plug

from the socket before transfer-

ring the equipment to a diﬀerent

location.

Always switch the equipment oﬀ

with the ON / OFF switch when

not in use. Set the electrode

holder down on an insulated

pad and allow to cool for

15 minutes before removing the

electrodes from the holder.

Pay attention to the condition of

the welding cables, the electrode

holders and the earth terminals.

Worn insulation and conducting

parts can produce hazards and

reduce the welding quality.

Arc welding produces sparks,

melted metal parts and smoke.

Therefore note: Remove any

ﬂammable substances and / or

materials from the work area

and its immediate surroundings.

Ensure the work area is ventilated.

Do not weld atop containers, re-

ceptacles or pipes, which do or

did contain ﬂammable liquids or

gasses.

Avoid any

direct contact with the welding

circuit. The no-load voltage be-

tween the electrode holder and

earth terminal can be danger-

ous, there is a risk of electric

shock.

Do not store or use the equipment

in a moist or wet environment or

in the rain. The Protection Provision

IP21S applies in this respect.

Protect the eyes with the appro-

priate safety glass (DIN Grad

9-10) to be installed in the

included welding shield. Use

gloves and dry protective cloth-

ing free from oil and grease to

protect the skin from ultraviolet

rays and the arc.

Do not use the

welding power source to thaw

pipes.

Remember:

The arc ray can damage the

eyes and cause burns to the skin.

Arc welding produces sparks and

drops of molten metal, the welded

work piece begins to glow and

remains very hot for a relatively

Introduction / Safety instructions

10 GB/IE/NI

Safety instructionsSafety instructions

long time. Therefore do not touch

the work piece with bare hands.

Arc welding releases noxious

fumes. Be careful not to inhale

these as best possible.

Protect yourself from the danger-

ous eﬀects of the arc and keep

persons not involved in the work

at least 2 m away from the arc.

ATTENTION!

Depending on mains conditions

at the connection point, operat-

ing the welding equipment may

interfere with the voltage supply

for other loads. When in doubt,

please contact your power sup-

ply company.

Operating the welding equipment

may interfere with the functional-

ity of other devices, e.g. hearing

aids, pacemakers, etc.

Safety hazards

during arc welding

Arc welding produces a variety of

safety hazards. It is therefore par-

ticularly important for the welder to

observe the following rules to avoid

putting himself and others in danger

and to prevent damage to persons

and the equipment

Only have work to the mains

voltage end, e.g. to cables, plugs,

outlets, etc. performed by a elec-

trically skilled person in accord-

ance with national and local

regulations.

In the event of an accident, im-

mediately disconnect the welding

equipment from the mains voltage.

If electrical contact voltage occurs,

immediately switch the equipment

oﬀ and have it inspected by an

electrically skilled person.

Always ensure good electrical

contacts on the welding current

end.

Always wear insulating gloves on

both hands whilst welding. These

will protect from electric shock

(no-load voltage of the welding

current), from hazardous rays

(heat and UV rays) and glowing

metal and weld splashes.

Wear solid, insulating shoes. The

shoes should also insulate when

exposed to moisture. Low shoes

are not suitable, as glowing metal

drops falling could cause burns.

Wear suitable protective clothing,

no synthetic garments.

Do not look into the arc with

unprotected eyes, only use a

welding shield with approved

protective glass per DIN. In

11 GB/IE/NI

Safety instructions

addition to light- and heat rays

which could result in blinding or

burns, the arc also emits UV rays.

Without adequate protection,

this invisible ultraviolet radiation

causes very painful conjunctivitis

which is only noticed a few hours

later. UV rays further cause burns

similar to a sunburn in unprotected

areas of the body.

Persons near the arc or assistants

must also be informed of the risks

and outﬁtted with the necessary

protection. If necessary, set up

protective panels.

Ensure an adequate supply of

fresh air whilst welding,

particu-

larly in small spaces, as it produces

smoke and harmful gasses.

Do not weld containers in which

gasses, fuels, mineral oils, etc.

were stored - even if emptied a

long time ago - as residue poses

an explosion hazard.

Special regulations apply in rooms

posing ﬁre- and explosion hazards.

Welded joints exposed to great

strain and needing to meet cer-

tain safety requirements must be

made by specially trained and

certiﬁed welders. Examples are

pressure vessels, running rails,

tow couplings, etc.

ATTENTION! Always connect

the earth terminal as close as

possible to the point of weld to

provide the shortest possible path

for the welding current from the

electrode to the earth terminal.

Never connect the earth terminal

to the housing of the welding

equipment!

Never connect the earth terminal

to earthed parts far away from

the work piece, e.g. a water pipe

in another corner of the room. This

could otherwise damage the

protective bonding system of the

room you are welding.

Do not use the welding equipment

in the rain.

Do not use the welding equipment

in a moist environment.

Only place the welding equip-

ment in a level location.

The output is rated at an ambient

temperature of 20 °C. The weld-

ing time may be reduced in

higher temperatures.

Danger of electric shock:

Electric shock from a weld-

ing electrode can be fatal.

Do not weld in rain or snow. Wear

dry insulating gloves. Do not touch

the electrode with bare hands. Do

not wear wet or damaged gloves.

Safety instructions

12 GB/IE/NI

Safety instructionsSafety instructions

Protect yourself from electric shock

by insulating from the work piece.

Do not open the equipment housing.

Danger due to welding

smoke:

Inhaling welding smoke can jeop-

ardize your health. Keep your head

out of the smoke. Use facilities in

open areas. Use ventilation to remove

smoke.

Danger due to welding

sparks:

Welding sparks can cause an

explosion or ﬁre. Keep ﬂammables

away from the welding area. Do

not weld next to ﬂammables. Weld-

ing sparks can cause a ﬁre. Keep a

ﬁre extinguisher nearby and an ob-

server ready to use it. Do not weld

on top of drums or any closed con-

tainers.

Danger due to arc rays:

Arc rays can damage the eyes and

injure the skin. Wear a hat and

safety goggles. Wear hearing

protection and a closed, high shirt

collar. Wear welding helmets and

proper ﬁlter sizes. Wear full per-

sonal protection.

Danger due to electromag-

netic ﬁelds:

Welding current produces electro-

magnetic ﬁelds. Do not use along

with medical implants. Never wrap

the welding cables around the

body. Consolidate welding cables.

Safety notices speciﬁc to

the welding shield

Using a hot light source (e.g.

lighter) always check the weld-

ing shield is working properly

before starting to weld.

Welding splashes can damage

the glass shield. Replace dam-

aged or scratched glass shields

immediately.

Promptly replace damaged or

heavily soiled / splashed compo-

nents.

The equipment may only be

operated by persons who have

turned 16.

Familiarise yourself with the safety

instructions for welding. Also refer

to the safety instructions of your

welding equipment.

Always use the welding shield

when welding. Failure to use the

shield may result in serious inju-

ries to the retina.

13 GB/IE/NI

Safety instructions

Always wear protective clothing

when welding.

Never use the welding shield

without protective glass, as the

optics can otherwise be damaged.

Replace the protective glass

early to ensure good visibility

and fatigue-proof working.

Tight and moist spaces

When working in tight, moist or

hot spaces, use insulating pads

and intermediate layers in addi-

tion to gauntlet gloves made from

leather or other insulating mate-

rials to insulate the body from

earth.

When using welding equipment

in electrically dangerous condi-

tions, e.g. in tight spaces from

conductive walls (kettles, pipes,

etc.), in wet spaces (soaking of

work clothes), the output voltages

of the welding equipment may

not be higher than 48 Volts (rms

value) in open loop. Based on

the output voltage this welding

equipment may be used in these

conditions.

Protective clothing

Whilst working the welder must

be protected against rays and

burns all over the body with the

appropriate clothing and face

protection. Remember the follow-

ing steps:

- Put on protective clothing before

welding.

- Put on gloves.

- Open windows or vent to ensure

air supply.

- Wear safety goggles and a

mask.

Wear gauntlet gloves made

from suitable material (leather)

on both hands. These must be in

good condition.

Wear suitable aprons to protect

the clothing from sparks and

burns. When required based on

the working method, e.g. welding

overhead, wear a protective suit

and, if necessary, a head guard.

Protecting against

rays and burns

Mark the work area with a

sign „Danger! Do not look into

ﬂames!“ to indicate the risk to

the eyes. If possible, shield the

Safety instructions

14 GB/IE/NI

Safety instructions / Before Use / AssemblySafety instructions

work areas to protect persons

nearby. Keep unauthorised per-

sons away from the welding area.

Walls in the direct vicinity of ﬁxed

work areas should be neither

light coloured nor glossy.

Protect windows against rays

passing through or reﬂecting at

a minimum to head height, e.g.

with suitable paint.

EMC Device Classiﬁcation

This is a welding unit with Class A

electromagnetic compatibility in ac-

cordance with the IEC 60974-10

standard. Therefore, it fulﬁls the ap-

plicable requirements for industrial

and domestic use. It may be con-

nected to the public low voltage

electricity supply in residential areas.

Even when the ﬂux-cored arc weld-

ing unit complies with standardized

emission thresholds, electric arc

welding units may cause electro-

magnetic interference in sensitive

systems and devices.

The user is responsible and must

undertake the appropriate safety

measures for interference which

results from arcs during the welding

process. In doing so, the user must

take the following into account in

particular:

- Power, control, signal and tele-

communications cables

- Computers and other microproces-

sor-controlled devices

- Televisions, radios and other play-

back devices

- Electronic and electric safety

equipment

- People with pacemakers or hearing

aids

- Measuring devices and calibration

devices

- Interference immunity of other

devices in the vicinity

- The time of day during which

welding work is being carried out.

To reduce potential interference

radiation, it is recommended that

you:

- Equip the mains connection with a

mains ﬁlter or shield it with a metal

pipe

- Regularly perform maintenance

work on the ﬂux-cored arc welding

unit and keep it in good condition

- Weld cables should be as short

as possible, fully unwound and

run as parallel on the ground as

possible

- Potential equalization should be

provided

15 GB/IE/NI

Safety instructions / Before Use / Assembly

- The work pieces should be prop-

erly earthed

- Devices and systems susceptible

to interference radiation should be

removed from the welding area if

possible or shielded.

Before Use

Remove all parts from the packaging and inspect

whether the ﬂux-cored arc welding unit or the

individual parts are visibly damaged. If this is

the case, do not use the ﬂux-cored arc welding

unit. Contact the manufacturer using the service

address stated.

Remove all protective ﬁlm and other transport

packaging.

Check that all items included in the scope of

delivery are present.

Assembly

Assembling the

welding helmet

Insert the dark welding lens

21

into the mask

with the writing to the top

22

(see Fig. A).

The marking on the dark welding lens

21

must

be visible from the front of the welding helmet.

Push the handle

16

into the suitable notch on

the mask from the inside until it clicks in (See

Fig. B).

Inserting the ﬂux-cored wire

To prevent the hazard of an

electrical shock, injury or damage, pull the mains

plug from the socket before maintenance or prepar-

ing for work.

Note: Depending on the application, diﬀerent

welding wires may be required. Welding wires with

a diameter from 0.6 – 0.9 mm can be used with this

unit.

The feed roller, welding nozzle and wire cross-section

must always be compatible.

The unit is suitable for wire reels up to a maximum

of 450g.

Unlock and open the cover for the wire feeder

unit

1

by lifting the threaded rod up from the

slotted hole.

Unlock the roller unit by turning the roller

holder

25

clockwise (see Fig. C).

Remove the roller holder

25

from the shaft (see

Fig. C).

C

25

Note: Please ensure that the wire end does not

loosen and that the roll does not automatically

roll away. The wire end may only be loosened

during assembly.

Unwrap the ﬂux-cored wire welding coil

18

completely so that it can be unrolled freely.

However, do not loosen the wire end just yet

(see Fig. D).

Place the wire reel onto the shaft. Ensure that

the roll uncoils on the side with the wire outlet

26

(see Fig. D).

Reattach the roller holder

25

and lock it by

pressing on it and turning it counterclockwise

(see Fig. D).

Safety instructions

16 GB/IE/NI

AssemblyAssembly

D

26

18

Loosen the adjusting knob

27

and pivot it up-

wards (see Fig. E).

E

27

Turn the pressing roller unit

28

to the side (see

Fig. F).

F

28

Loosen the feed roller holder

30

by turning it

counterclockwise and remove it by pulling it

upwards (see Fig. G).

Check the top of the feed roller

29

to see if the

appropriate wire thickness is set. If necessary,

the feed roller must be turned around or replaced.

The welding wire supplied (Ø 0.9 mm) must be

used in the feed roller

29

with the next highest

wire thickness diameter of Ø 0.9 mm.

The wire must be in the upper notch!

Reattach the feed roller holder

30

and screw it

tightly.

G

3029

Remove the burner nozzle

7

by rotating it

clockwise (see Fig. H).

Unscrew the welding nozzle

14

(see Fig. H).

Lead the cable assembly

13

away from the

welding unit in as straight a line as possible

(place it on the ﬂoor).

H

7

14

Remove the wire end from the coil edge (see

Fig. I).

Shorten the wire end using a wire cutter or side

cutter to remove the damaged/ bent wire (see

Fig. I).

Note: The wire must be kept taut the entire

time to prevent it from loosening and unrolling!

17 GB/IE/NI

Assembly

It is recommended that you always carry out

work with another person.

I

Push the ﬂux-cored wire through the wire outlet

26

(see Fig. J).

J

26

Lead the wire along the feed roller

29

and

then push it into the cable assembly intake

31

(see Fig. K).

K

2931

Pivot the pressing roller unit

28

in the direction

of the feed roller

29

(see Fig. L).

Mount the adjusting knob

27

(see Fig. L).

Adjust the counter-pressure using the adjusting

knob in such a way that the welding wire sits

tightly between the pressing roller and the feed

roller

29

in the upper duct without being

squashed (see Fig. L).

L

29 28 27

Switch the welding unit on using the main

switch

5

.

Press the burner button

12

.

Now the wire feeder system will push the weld-

ing wire through the cable assembly

13

and

the burner

11

.

As soon as the wire protrudes 1 – 2 cm from

the torch neck

32

you can release the burner

button

12

once more (see Fig. M).

Assembly

18 GB/IE/NI

Initial UseAssembly / Initial Use

M

32 12

Switch the welding unit oﬀ again.

Screw the welding nozzle

14

back on.

Ensure that the welding nozzle

14

matches the

diameter of the welding wire being used (see

Fig. N).

For the welding wire supplied (Ø 0.9 mm) the

welding nozzle

14

with the next highest

diameter of 1.0 mm must be used.

N

14 12

Push the burner nozzle

7

back onto the torch

neck

32

by rotating it clockwise (see Fig. O).

O

7 32

To prevent the hazard of an

electrical shock, injury or damage, pull the mains

plug from the socket before maintainance or pre-

paring for work.

Initial Use

Switching the unit on and oﬀ

Switch the welding unit on and oﬀ using the

main switch

5

. If you do not use the welding

unit for an extended period, pull the plug out

of the mains socket. It is only then that the unit

will not be supplied with any current.

Adjusting the welding current

You can adjust the desired welding current using

the switches

8

9

on the front of the welding unit.

If, for example, the MIN switch

8

and switch 1

9

are up, the welding current amounts to 40 A and

the duty cycle is 60 %.

If, for example, the MAX switch

8

and switch 2

9

are down, the welding current amounts to 90 A

and the duty cycle is 10 %.

The required welding current depends on the weld-

ing wire diameter, the material thickness and the

desired weld penetration depth.

Adjusting the wire feeder

To achieve a consistent weld, the adjustment wheel

for the wire feeder

10

can be used to ﬁnely adjust

the wire feeder. It is recommended that you start

with a setting in the centre position and reduce or

increase the speed if necessary.

The required welding current depends on the weld-

ing wire diameter used, the material thickness, the

desired weld penetration depth and the gaps to be

bridged on the work pieces to be welded.

Overload protection

The welding unit is protected against thermal over-

load with an automatic protective device (thermostat

with an autorecloser). The overload protection inter-

rupts the process when the circuit has been over-

loaded and the yellow control lamp

6

illuminates.

If the protective device has been activated, al-

low the unit to cool down (approx. 15 minutes).

As soon as the yellow control lamp for overload

19 GB/IE/NI

Initial Use

protection

6

turns oﬀ, the unit is ready to use

once more.

Welding helmet

HEALTH HAZARD! If you

do not use the welding helmet, harmful UV rays

and heat emitting from the arc can damage your

eyesight.

Always use the welding helmet when you weld.

Welding

RISK OF BURNS! Hot,

welded work pieces are very hot, meaning that you

can burn yourselves on them.

Always use a pliers to move hot, welded work

pieces.

After you have connected the welding

unit to the electricity supply, proceed as

follows:

Connect the earth cable with the earth terminal

4

to the work piece to be welded.

Ensure that good electrical contact exists.

The workpiece should be free of rust and paint

on the area to be welded.

Select the desired welding current and the wire

feeder depending on welding wire diameter,

material thickness and desired weld penetra-

tion depth.

Switch on the unit.

Hold the welding helmet

20

in front of your

face and lead the burner nozzle

7

along the

area of the work piece to be welded.

Press the burner button

12

to generate an arc.

When the arc burns, the unit feeds wire into the

weld pool.

If the welding spot is big enough, the burner

11

is slowly led along the desired edge.

The gap between the burner nozzle and work

piece should be as small as possible (in any

case, no more than 10 mm).

If necessary, oscillate it gently to enlarge the

weld pool somewhat. For those who are less

experienced, it can be diﬃcult to form a decent

arc i.e. the correct setting for the welding current

and wire feeder speed.

You can ﬁgure out the best welding current and

wire feeder speed settings by practicing on a

test piece. A well-adjusted arc has a soft, steady

humming sound.

The weld penetration depth should be as deep

as possible, however, the weld pool should not

fall through the work piece.

In the case of rough or harsh rattling, decrease

the wire feeder speed or switch to a higher

power setting (increase welding current).

If the wire feeder speed is too high and / or the

welding current is too low, the welding wire

may not melt properly and may dip into the

welding seam and into the work piece.

A quiet, dull sound with a ﬂickering arc indicates

too low a wire feed.

Increase the wire feeder speed or switch to a

lower welding current.

The wire melts even before it has reached the

welding seam with a welding current that is too

high. The result is that drops form on the welding

wire, as well as spraying and an inconsistent

arc.

The slag may only be removed from the seam

when it has cooled down.

To continue the welding process on an inter-

rupted seam:

Firstly, remove the slag from the point of attach-

ment.

Ignite the arc in the weld groove, lead it to the

connection point, properly melt the material

there and then continue along the welding

seam.

CAUTION! Ensure that the burner is always

put down on an insulated surface after welding.

Always switch the welding unit after ﬁnishing

welding work and during breaks, and always

pull the mains plug out of the socket.

Assembly / Initial Use

20 GB/IE/NI

Initial Use / Maintenance and Cleaning / Environmental instructions ... Initial Use

Creating a welding seam

Spot-welded seam or forehand welding

The burner is pushed forwards.

Result: The penetration depth is lower, seam width

is larger, weld bead is ﬂatter and fault tolerance is

greater.

Pull-welded seam or backhand welding

The burner is pulled away from the welding seam.

Result: The penetration depth is higher, seam width

is smaller, weld bead is higher and the fault tolerance

is lower.

Welded joints

There are two basic joint types in welding technology:

butt welding and angle welding (outside edge, in-

side edge and overlapping).

Butt welded joints

For butt welded joints up to 2mm thick, the welding

edges are brought together completely.

For larger thicknesses, see the table below:

P

Flat butt welded joints

Welding processes should be carried out without

interruption and with a suﬃcient penetration depth.

Therefore, good preparation is essential.

Factors which eﬀect the quality of the welding

results include: the welding current, the distance

between the welding edges, the burner tilt and the

respective welding wire diameter.

The steeper the burner is held in relation to the

work piece, the higher the penetration depth and

vice versa.

Q

To forestall or reduce deformations which could

arise during material hardening it is a good idea

where possible to ﬁx the work pieces using a piece

of equipment which counteracts the contraction or

deformation of the material.

It is recommended that you avoid hardening the

welded structure to prevent fractures in the welded

seam. These diﬃculties can be reduced if you are

able to rotate the work piece in such a way that the

welding process can be carried out in two opposite

runs.

R

Welded joints on outside edges

Preparation for this is very simple.

S

However, this is not practical for stronger materials.

In this situation, it is better to prepare a joint as

21 GB/IE/NI

Initial Use / Maintenance and Cleaning / Environmental instructions ...

depicted in the ﬁgure opposite, in which the edge

of a plate is angled.

45°

T

Welded joints on inside edges

Preparation for this welded joint is very simple and

can be carried out on materials up to 5mm thick.

The measurement "d" must be reduced to a minimum

and should in any case be less that 2mm.

d

U

However, this is not practical for stronger materials.

In this situation it is better to prepare a joint as de-

picted in Figure V, in which the edge of a plate is

angled.

90°

V

Overlapping welded joints

The most common preparation for this is to use

straight welding edges. The welding process can

be carried out with a normal angle weld seam. Both

work pieces must be brought together as closely as

possible.

W

Maintenance and Cleaning

Note: The welding tool requires regular maintena

nce

and reconditioning to work properly and to comply

with safety requirements. Improper and incorrect

operation may result in malfunctions and damage

the tool.

Switch oﬀ the main power supply and the main

switch on the device before maintaining or re-

pairing the welding tool.

Regularly clean the inside and outside of the

welding tool. Remove dirt and dust inside the

device with air, steel wool, or a brush.

Current regulators, earthing equipment, internal

cables, the blowpipe coupler and adjusting

screw should be maintained regularly. Tighten

loose screws and replace rusty screws.

Regularly check the leakage resistance of the

welding tool. Use suitable measuring instruments

for this purpose.

In the event of a defect or if components need

to be replaced, please contact the correspond-

ing professional.

Environmental instructions

and disposal information

Don‘t waste,

recycle!

Device, accessories and packaging

should be recycled in an environmen-

tally friendly manner.

Do not dispose of the inverter welder equipment w

ith

your household waste, or throw into ﬁre or water. If

possible, non-operational equipment should be re-

cycled. Contact your local retailer for information.

Initial Use

22 GB/IE/NI

Service / EU Conformity Declaration Information about warranty and service processing / Warranty terms

Information about warranty

and service processing

Creative Marketing Consulting GmbH

warranty

Dear customer, the warranty for this device is

3 years from the date of purchase. In the event of

product defects, you have legal rights against the

retailer of this product. Your statutory rights are not

limited in any way by our warranty detailed below.

Warranty terms

The warranty period begins on the date of purchase.

Please retain the original receipt safely. This docu-

ment is required as your proof of purchase.

Should this device show any fault in materials or

manufacture within three years from date of pur-

chase, it will be repaired or replaced - at our choice

- by us free of charge. This warranty is conditional

on the defective device and the receipt of purchase

(store receipt) being presented within the three year

warranty period, and that there is a brief written

description of the nature of the defect and of the

date it arose.

If the defect is covered by our warranty, we will

return the repaired equipment or replacement thereof.

A repair or exchange of the equipment does not

extend a new warranty period.

Extent of warranty

The appliance has been manufactured to strict

quality guidelines and meticulously examined

before delivery.

The warranty applies to faults in material or manu-

facture. This warranty does not apply to product

parts subject to normal wear and tear and which

can therefore be considered as wear items, or to

damage to fragile parts, e.g. switches, storage

batteries or glass parts.

This warranty becomes void if the device has been

damaged or improperly used or maintained. All

instructions provided in the operating instructions

must be followed strictly to constitute proper use of

the product. Purposes and practices which the op-

erating instructions warn of or advise against must

be avoided without fail.

This product is intended for private, non-commercial

use only. Any incorrect or improper use of the device,

use of force and changes not performed by our au-

thorized service branch will void the warranty.

Processing of warranty claims

Please follow the instructions below to ensure your

claim is processed quickly:

When inquiring about your product please have

your receipt and product number (e.g. IAN 12345)

ready as your proof of purchase.

The product number can be found on the type plate,

an engraving, the cover page of your instructions

(bottom left) or the decal at the back or bottom.

In the event of malfunctions or other defects please

ﬁrst contact the service department below by

phone or e-mail.

A product recorded as defective, along with the

proof of purchase (sales receipt) and a description

of the defect and when it occurred, can then be re-

turned free of charge to you to the service address

provided.

Notice:

Download this and many other manuals,

product videos and software from

www.lidl-service.com.

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Parkside PFDS 33 B2 Assembly, Operating And Safety Instructions

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