Magnetek IMPULSE G Plus Series 4 Installation guide

PROFINET Installation Manual

August 2014

Part Number: 144-27019

IMPULSE®•G+/VG+ Series 4 Profinet Installation Manual - August 2014

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Table of Contents

1. Preface and Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Applicable Documentation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Terms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Registered Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Supplemental Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

General Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2. Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

About This Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

3. Receiving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

Option Package Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Tools Required for Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

4. Option Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

SI-EP3 PROFINET Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Terminal CN1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Option LED Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Power-Up Diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11

5. Installation Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Prior to Installing the Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Installing the Option. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

GSD/GSDML Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

6. Option Related Drive Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21

7. PROFINET Messaging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25

PROFINET Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

PROFIdrive Communication Profile. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Magnetek-Specific Control and Status Words . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

8. Communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29

Introduction to PROFINET IO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

PROFINET IO in SI-EP3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Option High Priority Alarm Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Option Low Priority Alarm Codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

Identification and Maintenance Functions (I&M) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Diagnostic and Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44

Alarm Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

9. Web Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46

Main Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

IMPULSE®•G+/VG+ Series 4 Profinet Installation Manual - August 2014

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Drive Status Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Network Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Doc Links Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Email Alerts Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

10. Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Drive-Side Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

11. Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

IMPULSE®•G+/VG+ Series 4 Profinet Installation Manual - August 2014

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1. Preface and Safety

Magnetek manufactures products used as components in a wide variety of industrial systems and

equipment. The selection and application of Magnetek products remain the responsibility of the

equipment manufacturer or end user. Magnetek accepts no responsibility for the way its products are

incorporated into the final system design. Under no circumstances should any Magnetek product be

incorporated into any product or design as the exclusive or sole safety control. Without exception, all

controls should be designed to detect faults dynamically and fail safely under all circumstances. All

systems or equipment designed to incorporate a product manufactured by Magnetek must be

supplied to the end user with appropriate warnings and instructions as to the safe use and operation

of that part. Any warnings provided by Magnetek must be promptly provided to the end user.

Magnetek offers an express warranty only as to the quality of its products in conforming to standards

and specifications published in the Magnetek manual. NO OTHER WARRANTY, EXPRESS OR

IMPLIED, IS OFFERED. Magnetek assumes no liability for any personal injury, property damage,

losses, or claims arising from misapplication of its products.

Applicable Documentation

The following manuals are available for the SI-EP3 option:

Option

MPULSE

®

•G+/VG+ Series 4 Drive

IMPULSE

®

•G+/VG+ Series 4

Option SI-EP3 PROFINET

Installation Manual

Manual No: 144-27019

Read this manual first.

The installation manual is

packaged with the option and

contains detailed information

about the option, information

required to install the option and

set up related drive parameters.

IMPULSE

®

•G+/VG+ Series 4

Instruction Manual

The drive manuals cover basic

installation, wiring, operation

procedures, functions, troubleshooting,

and maintenance information. The

manuals also include important

information about parameter settings

and drive tuning.

Access http://www.magnetek.com to

obtain Magnetek instruction manuals.

IMPULSE®•G+/VG+ Series 4 Profinet Installation Manual - August 2014

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Terms

Drive: IMPULSE

®

•G+/VG+ Series 4

Option: IMPULSE

®

•G+/VG+ Series 4 SI-EP3 PROFINET option

Registered Trademarks

• All trademarks are the property of their respective owners.

Supplemental Safety Instructions

Read and understand this manual before installing, operating, or servicing this option. The option

must be installed according to this manual and local codes.

The following conventions are used to indicate safety messages in this manual. Failure to heed

these messages could result in serious or possibly even fatal injury or damage to the products or to

related equipment and systems.

NOTE: A NOTE statement is used to notify installation, operation, programming, or maintenance

information that is important, but not hazard-related.

DANGER

DANGER indicates an imminently hazardous situation which, if not avoided, will result in

death or serious injury. This signal word is to be limited to the most extreme situations.

WARNING

WARNING indicates a potentially hazardous situation which, if not avoided, could result in

death or serious injury.

CAUTION

CAUTION indicates a potentially hazardous situation which, if not avoided, could result in

minor or moderate injury. It may also be used to alert against unsafe practices.

NOTICE

NOTICE indicates an equipment damage message.

IMPULSE®•G+/VG+ Series 4 Profinet Installation Manual - August 2014

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General Safety

General Precautions

• The diagrams in this section may include options and drives without covers or safety shields to

illustrate details. Be sure to reinstall covers or shields before operating any devices. The option

should be used according to the instructions described in this manual.

• Any illustrations, photographs, or examples used in this manual are provided as examples only

and may not apply to all products to which this manual is applicable.

• The products and specifications described in this manual or the content and presentation of the

manual may be changed without notice to improve the product and/or the manual.

• When ordering new copies of the manual, contact your Magnetek representative and provide the

manual number shown on the front cover.

DANGER

Heed the safety messages in this manual.

Failure to comply will result in death or serious injury.

The operating company is responsible for any injuries or equipment damage resulting

from failure to heed the warnings in this manual.

NOTICE

Do not modify the drive or option circuitry.

Failure to comply could result in damage to the drive or option and will void the warranty.

Magnetek is not responsible for any modification of the product made by the user. This

product must not be modified.

Do not expose the drive to halogen group disinfectants.

Failure to comply may cause damage to the electrical components in the option.

Do not pack the drive in wooden materials that have been fumigated or sterilized.

Do not sterilize the entire package after the product is packed.

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2. Product Overview

About This Product

The PROFINET SI-EP3 option connects the Series 4 drive to a PROFINET network and facilitates

the exchange of data.

This manual explains the handling, installation, and specifications of this product.

The PROFINET SI-EP3 option is a simple networking solution that reduces the cost and time to wire

and install factory automation devices, while providing interchangeability of like components from

multiple vendors.

By installing the option to a drive, it is possible to do the following from a PROFINET master device:

• operate the drive,

• monitor the operation status of the drive, and/or

• change parameter settings.

SI-EP3 is PROFINET Conformance Class A certified.

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3. Receiving

Please perform the following tasks upon receiving the option:

• Inspect the option for damage. Contact the shipper immediately if the option appears damaged

upon receipt.

• Verify receipt of the correct model by checking the model number printed on the option

nameplate.

• Contact your supplier if you have received the wrong model or the option does not function

properly.

Option Package Contents

Tools Required for Installation

• A Phillips screwdriver (M3 metric/#1, #2 U.S. standard size*) is required to install the option and

remove drive front covers.

• Diagonal cutting pliers (required for some drive models).

• A small file or medium grit sandpaper (required for some drive models).

*Screw sizes vary by drive capacity. Select a screwdriver appropriate for the drive capacity.

NOTE: Tools required to prepare option cables for wiring are not listed in this manual.

Description Option

Ground

Wire

Screws (M3) LED Label Installation Manual

--

Quantity 1 1 3 1 1

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4. Option Components

SI-EP3 PROFINET Option

<1> The ground wire provided in the option shipping package must be connected during installation.

<2> Refer to Option LED Display on page 10 for details on the LEDs.

Figure 1: Option (Top View)

Terminal CN1

The communication connector on the option is a modular RJ45 female connector designated CN1.

CN1 is the connection point for a customer-supplied male Ethernet network communication cable.

Table 1: Male 8-way Ethernet Modular Connector (Customer-Supplied)

Male EtherNet 8-Way Modular

Connector

Pin Description

1 (Pair 2) Transmit data (TXD) +

2 (Pair 2) Transmit data (TXD) -

3 (Pair 3) Receive data (RXD) +

4 (Pair 1) Not used <1>

5 (Pair 1) Not used <1>

6 (Pair 3) Receive data (RXD) -

7 (Pair 4) Not used <1>

8 (Pair 4) Not used <1>

<1> Not used for 10 Mbps and 100 Mbps networks.

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Option LED Display

The option has six LEDs:

Bi-color Status LEDs:

• Module status (MS) red/green

• Network status (NS) red/green

PROFINET LEDs (2 each):

• Network speed-10/100 yellow

• Link status and network activity-Link/Act green

The operational states of the option LEDs after the power-up diagnostic LED sequence is completed

are described in Table 2: Option LED States. The states with a number in parenthesis are the

number of pulses of 250 ms on, 250 ms off cycles, followed by 500 ms off, then repeating the cycle.

Wait at least two seconds for the power-up diagnostic process to complete before verifying LED

states.

Table 2: Option LED States

Name

Indication

Operating Status Remarks

Color Status

MS (visible through

drive cover)

-- OFF Power Supply OFF Power is not being supplied to the drive.

Green ON Option operating

The option is operating normally and initialization

is complete.

Green Flashing (1) Diagnostics Diagnostic data available.

Green Flashing (2) Configuration tool Identified by a configuration tool.

Red ON Default MAC or fatal error occurred

Default MAC address has been programmed or

the option has detected an unrecoverable error.

Red Flashing (1) Configurational error (non-fatal) Configuration error.

Red Flashing (2) No IP (non-fatal) No IP address assigned.

Red Flashing (3) No station name (non-fatal) No station name assigned.

Red Flashing (4) Init failure (non-fatal) Failed to initialize module.

Green/

Red

Flashing Option self-test The option is in self-test mode.

NS (visible through

drive cover)

-- OFF Offline or Power supply OFF --

Green ON Connected

Connection established with I/O controller and in

RUN mode.

Green Flashing Connected and stopped

Connection established with I/O controller and in

STOP mode.

Red ON BUS fault Unrecoverable BUS fault.

Red Flashing (1) Lost communication Host communication is temporarily lost.

Red Flashing (2) Lost link No link detected to network.

10/100 (visible at

RJ45 jack)

Yellow OFF 10 Mbps is established --

Yellow ON 100 Mbps is established --

LINK/ACT (visible at

RJ45 jack)

Green OFF Link is not established --

Green ON Link is established --

Green Flashing

Link is established and there is

network activity

--

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Power-Up Diagnostics

An LED test is performed each time the drive is powered up. The initial boot sequence may take

several seconds. After the LEDs have completed the diagnostic LED sequence, as shown in Table 3:

Power-Up Diagnostic LED Sequence, the option is successfully initialized. The LEDs then assume

operational conditions as shown in Table 2: Option LED States.

Table 3: Power-Up Diagnostic LED Sequence

Sequence Module Status (MS) Network Status (NS) Time (ms)

1 Green OFF 250

2 Red OFF 250

3 Green OFF --

4 Green Green 250

5 Green Red 250

6 Green OFF --

IMPULSE®•G+/VG+ Series 4 Profinet Installation Manual - August 2014

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5. Installation Procedure

Section Safety

DANGER

Electric Shock Hazard

Do not connect or disconnect wiring while the power is on.

Failure to comply will result in death or serious injury.

Disconnect all power to the drive, wait at least five minutes after all indicators are off,

measure the DC bus voltage to confirm safe level, and check for unsafe voltages before

servicing. The internal capacitor remains charged after the power supply is turned off.

The charge indicator LED will extinguish when the DC bus voltage is below 50 VDC.

WARNING

Electrical Shock Hazard

Do not remove the option cover while the power is on.

Failure to comply could result in death or serious injury.

The diagrams in this section may include options and drives without covers or safety

shields to show details. Be sure to reinstall covers or shields before operating any

devices. Use the option according to the instructions described in this manual.

Do not allow unqualified personnel to use equipment.

Failure to comply could result in death or serious injury.

Maintenance, inspection, and replacement of parts must be performed only by

authorized personnel familiar with installation, adjustment, and maintenance of this

product.

Do not touch circuit boards while the power to the drive is on.

Failure to comply could result in death or serious injury.

Do not use damaged wires, stress the wiring, or damage the wire insulation.

Failure to comply could result in death or serious injury.

Fire Hazard

Tighten all terminal screws to the specified tightening torque.

Loose electrical connections could result in death or serious injury by fire due to

overheating of electrical connections.

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NOTICE

Damage to Equipment

Observe proper electrostatic discharge (ESD) procedures when handling the option,

drive, and circuit boards.

Failure to comply may result in ESD damage to circuitry.

Never shut the power off while the drive is running or outputting voltage.

Failure to comply may cause the application to operate incorrectly or damage the drive.

Do not operate damaged equipment.

Failure to comply may cause further damage to the equipment.

Do not connect or operate any equipment with visible damage or missing parts.

Do not use unshielded cable for control wiring.

Failure to comply may cause electrical interference resulting in poor system

performance.

Use shielded twisted-pair wires and ground the shield to the ground terminal of the

drive.

Properly connect all pins and connectors.

Failure to comply may prevent proper operation and possibly damage equipment.

Check wiring to ensure that all connections are correct after installing the option and

connecting any other devices.

Failure to comply may result in damage to the option.

IMPULSE®•G+/VG+ Series 4 Profinet Installation Manual - August 2014

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Prior to Installing the Option

Prior to installing the option, wire the drive, make necessary connections to the drive terminals, and

verify that the drive functions normally without the option installed. Refer to the Instruction Manual

packaged with the drive for information on wiring and connecting the drive.

Figure 2 shows an exploded view of the drive with the option and related components for reference.

Figure 2: Drive Components with Options

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Installing the Option

Remove the front covers of the drive before installing the option. Refer to the Instruction Manual for

directions on removing the front covers. Cover removal varies depending on drive size. This option

can be inserted only into the CN5-A connector located on the drive control board.

1. Shut off power to the drive, wait the appropriate amount of time for voltage to dissipate, then

remove the digital operator (G) and front covers (F, I). Front cover removal varies by model.

Figure 3: Remove the Front Covers and Digital Operator

DANGER

Electrical Shock Hazard.

Do not connect or disconnect wiring while the power is on. Failure to comply will result in

death or serious injury. Before installing the option, disconnect all power to the drive. The

internal capacitor remains charged even after the power supply is turned off. The charge

indicator LED will extinguish when the DC bus voltage is below 50 VDC. To prevent

electric shock, wait at least five minutes after all indicators are off and measure the DC

bus voltage level to confirm safe level.

NOTICE

Damage to Equipment

Observe proper electrostatic discharge procedures (ESD) when handling the option,

drive, and circuit boards. Failure to comply may result in ESD damage to circuitry.

IMPULSE®•G+/VG+ Series 4 Profinet Installation Manual - August 2014

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2. With the front covers and digital operator removed, apply the LED label (H) in the appropriate

position on the drive top front cover (F).

Figure 4: Apply the LED Label

3. Insert the option (E) into the CN5-A connector (C) located on the drive and fasten it using one of

the included screws (K).

Figure 5: Insert the Option

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4. Connect the ground wire (L) to the ground terminal (N) using one of the remaining provided

screws (K). Connect the other end of the ground wire (L) to the remaining ground terminal and

installation hole on the option (E) using the last remaining provided screw (K) and tighten both

screws to 0.5 ~ 0.6 nm (4.4 ~ 5.3 in lb.).

Figure 6: Connect the Ground Wire

NOTE: There are two screw holes on the drive for use as ground terminals. When connecting

three options, two ground wires will need to share the same drive ground terminal.

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Wiring the Option

5. Route the option wiring.

Depending on the drive model, some drives may require routing the wiring through the side of the

front cover to the outside to provide adequate space for the wiring. In these cases, using diagonal

cutting pliers, cut out the perforated openings on the left side of the drive front cover. Sharp edges

along the cut out should be smoothed down with a file or sand paper to prevent any damage to the

wires.

5.a. Route the PROFINET CAT5e cable inside the enclosure for drives that do not require routing

through the front cover. Refer to Table 4: Model-Specific Cable Routing and Figure 7 to determine

the proper wire routing by drive model.

Table 4: Model-Specific Cable Routing

<1> The drive will not meet NEMA Type 1 requirements if wiring is exposed outside the enclosure.

Figure 7: Wire Routing Examples

6. Connect the PROFINET CAT5e communication cable to the option connector (CN1) port 1.

To connect the option to a network, firmly connect RJ45 8-pin Shielded Twisted Pair CAT5e cable(s)

into the modular connector ports (see Figure 7).

NOTE: Do not connect or disconnect the communication cable while the drive is powered up or

while the drive is in operation. Failure to comply may cause a static discharge, which will

cause the option card to stop working properly. Cycle power on the drive and option card

to reestablish functionality.

Drive Series Model

Wire Routing <1>

Through Front

Cover

Inside Drive

G+/VG+ S4 2003 to 2033; 4001 to 4018; 5001 to 5009 Figure 7 (A) --

G+/VG+ S4 2047 and above; 4024 and above; 5012 and above -- Figure 7 (B)

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19

Communication Cable Wiring

The dual RJ45 network ports on the option board act as a switch to allow for flexibility in cabling

topology. For example, a traditional star network topology may be employed by using a single port

on the option board. Alternatively, a daisy-chained approach may be employed by using both RJ45

ports. This second approach reduces the requirements of central switch ports.

Figure 8: Topology Options

Communication Cable Specifications

Only use cables recommended for PROFINET. Using a cable not specifically recommended may

cause the option or drive to malfunction.

The use of CAT5e or equivalent Shielded Twisted Pair (STP) cable is recommended.

7. Use the second communication cable port to daisy chain a series of drives where applicable.

Connection Diagram

<1> The ground wire provided in the option shipping package must be connected during installation.

Figure 9: Wiring Diagram

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20

8. Replace and secure the front covers of the drive (F, I) and replace the digital operator (G).

Figure 10: Replace the Front Covers and Digital Operator

NOTE: Take proper precautions when wiring the option so that the front covers will easily fit back

onto the drive. Make sure no cables are pinched between the front covers and the drive

when replacing the covers.

9. Set drive parameters in Table 5: Parameter Settings for proper option performance.

GSD/GSDML Files

To facilitate network implementation, obtain a GSDML file from the following website:

http://www.magnetek.com/Series4Accessories

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Magnetek IMPULSE G Plus Series 4 Installation guide

Magnetek IMPULSE G Plus Series 4 Installation guide

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