Foster FADPRT2 Original Operation & Installation Manual

Type
Original Operation & Installation Manual

Foster FADPRT2 is a modular, multi-purpose commercial refrigeration system designed for bakeries and pizzerias. The unit combines automatic defrosting, proving, and retarding functions.

With three separate operating modes, Foster FADPRT2 offers the following:

Fully automatic program: combines all functions for a complete pizza-making process Manual thaw/store program: allows for manual control of thawing and storage temperatures Manual prove/retard program: enables precise control over proofing and retarding processes

Featuring a user-friendly display, the unit provides real-time monitoring of time and temperature, allowing for accurate process management. The cabinet is spacious enough to accommodate two pizza trolleys, ensuring efficient batch processing.

Foster FADPRT2 is a modular, multi-purpose commercial refrigeration system designed for bakeries and pizzerias. The unit combines automatic defrosting, proving, and retarding functions.

With three separate operating modes, Foster FADPRT2 offers the following:

Fully automatic program: combines all functions for a complete pizza-making process Manual thaw/store program: allows for manual control of thawing and storage temperatures Manual prove/retard program: enables precise control over proofing and retarding processes

Featuring a user-friendly display, the unit provides real-time monitoring of time and temperature, allowing for accurate process management. The cabinet is spacious enough to accommodate two pizza trolleys, ensuring efficient batch processing.

ISO 9001 ISO 14001
Call: +44 (0)843 216 8800 Fax: +44 (0)843 216 4700 Email: support@foster-uk.com
www.fosterrefrigerator.co.uk
A Division of ITW Ltd
Foster Refrigerator
Oldmedow Road
Kings Lynn
Norfolk, PE30 4JU
United Kingdom
Original Opera on & Installa on Manual
FADPRT2
English
By Appointment to
Her Majesty Queen Elizabeth II
Suppliers of Commercial Refrigera on
Foster Refrigerator, Kings Lynnynn
Important Note to the Installer:
Please ensure that this document is passed to the user
as it contains important guidelines on opera on, loading,
cleaning and general maintenance and should be kept for
reference.
Electrical Safety
Foster Refrigerator recommends that the equipment is electrically connected via a Residual Current Device,
such as a Residual Current Circuit Breaker (RCCB) type socket, or through a Residual Current Circuit Breaker
with Overload Protec on (RCBO) supplied circuit.
General Safety
Do not store explosive substances, such as aerosol cans with a fl ammable propellant, in this appliance.
Keep all ven la on openings in the appliance, or in the structure of a built in unit, clear of any obstruc ons.
Do not use electrical appliances inside the storage compartment.
The appliance is air ght when the door is closed, therefore under no circumstances should any living body
be stored or ‘locked in’ the applicance.
The moving of the appliance should be carried out by competent personnel taking care to maintain the
stability of the equipment at all  mes.
The emi ed sound level of this appliance is 63db(A).
If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualifi ed
persons.
Care should be taken to avoid prolonged contact with cold surfaces with unprotected body parts. Correct PPE
should be used at all  me.
Disposal Requirements
If not disposed of properly, these cabinets have components that can be harmful to the environment. All
cabinets must be disposed of by appropriately registered and licensed waste contractors, and in accordance
with na onal laws and regula ons.
Introduc on
Foster, Automa c, Defrost, Prove, Retard. 2 Trolley
The pizza processing opera on is provided in three formats:
1. Fully automa c program incorpora ng all three func ons.
2. Manual Thaw/store program.
3. Manual Prove/ Retard program.
The cabinet is designed to accommodate two special pizza trolleys.
The control system for each func on displays  me and temperature, allowing the operator to determine
the status of the process.
English
1
Climate Class
Climate class indicated on the serial plate, shows the temperature & humidity at which this appliance has
been tested, for the purposes of establishing values in line with European standards.
Installa on Instruc ons
Installa on of these units should be carried out by a competent person and appropriate codes of prac ce
adhered to, thus ensuring safe installa on.
Removal Of The Panels From The Pallet
The cabinets are of modular construc on with the wall panels and ancillary items delivered with retaining
shrink-wrap. This exterior should be removed, which a er cu ng the bands will allow all the components
to be removed and then checked for damage before placement in a convenient area for assembly.
There could be more than one crate – so check each one as above.
Installa on Of Panels And Equipment
The following instruc on is suggested as a method of installa on.
The ceiling panel is supplied with the refrigera on system / heater assembly pre-fi ed, ready for
installa on, once the wall panels are erected.
The cabinets are fl oorless and therefore require fi ng to a clean level fl oor.
The wall panels are a ached to the fl oor by inser ng them into PVC ‘U’ Channel. This is supplied cut and
mitred and should be fi ed to the fl oor prior to installa on
Loca on
Flat, level, clean, sound surface.
This appliance has a top mounted system and will need a minimum of 300mm clearance above the unit.
Panel Layout and Dimensions
English
2
Ceiling panel with the refrigera on system / heater assembly
Cabinet Dimensions
1042
2206
1800
2206
1206
34
342
English
3
‘U’ Channel Fi ng
The ‘U’ channel is supplied cut to the correct lengths, use the cardboard template provided to posi on
the channel on the fl oor.
The external dimensions of the room are - 1206mm Wide X - 1042mm Deep
It is important that the ‘U’ channel is fi xed squarely so that the panels will lock together when inserted.
It is recommended that there should be no more than 3mm tolerance in the fl oor level, as this can a ect
the correct loca on of the panels.
Using a spirit level, check fl oor level on all four sides.
If required use packing shims to take up any anomalies in the fl oor.
Once you are sa s ed with the level, the U channel can be rawl-plugged or hil -nailed into posi on,
ensuring it is sealed with silicone sealer between the fl oor and the channel to prevent moisture
penetra on. Apply ‘mas c sealer’ to the inside of the channel to provide a vapour seal when the panels
are located.
English
4
Assembly Of Wall Panel
Note: there is no door header panel, as this is integral with the ceiling panel.
Fit the side panel into the channel and apply a bead of mas c (see fi gs) to create a vapour seal. Place the
rear panel in the channel, these can now be locked together (see fi g 2). Repeat this process for the
remaining panel un l all panels are locked internally.
Fig 1
Fig 2
Fig 3
Fi ng The Ceiling Panel
At the top of the wall panels there is a recess that accepts the ceiling.
Apply mas c to the recess so that when the panel is fi ed there is a good vapour seal.
Slacken the screws securing the front panel to the sides and rest it securely on the top of the ceiling panel,
taking care not to damage the interconnec ng cables, See below.
Li the ceiling panel complete and lower into the top recess.
With the ceiling panel in place slide the galvanised angle bracket into place (see fi g 4). Secure using the
screws provided (see fi g 5 and 6).
English
5
Fig 5
With the ceiling panel secured in place seal the internal joints with silicone sealer.
Insert the bu ons into the lock holes.
Fi ng The Rear Air Duct
1) Prior to fi ng the rear air duct check that the Air Return Duct is correctly located into the Coil
Driptray Flange, see fi g 7.
2) Place the air duct against the rear of the cabinet and insert into the space between the air return
duct and the rear of the cabinet to a depth of 10mm, see fi g 7, secure in place using the self tapping screws
provided.
Insert airduct
10mm into
aperture
Coil driptray
ange
Air Return
Duct
Rear of
Cabinet
Air Duct
English
6
Fi ng The Door
Hold the door at a 90° angle to the cabinet and lower the door on to the hinges, see (fi g 10) for the correct
hinge alignment in the closed posi on. Check that it hangs squarely to the cabinet.
Fig 10
Fig 8
Fig 9
Re- t the unit cover and check that the top of the door lines up with the bo om of the unitcover.
To remove the door, reverse the process.
A er hanging the door inspect the door gasket. Ensure that it seals fully to the doorframe.
Also ensure that the door wiper gasket, fi ed to the bo om of the door is in contact with the fl oor
(see fi g 11).
English
7
Important Note !
If the ceiling panel has been  pped during installa on. The product should not be switched on for 24hrs.
Display Overview
Date
Time
Opera onal Program bu ons
Storage, Manual & Automa c
Stand-by Bu on
Se ngs Bu on
Info Bu on
In order to provide a highly visible, readily understandable format for the operator, the display screen uses
a ‘surround signal’; a colour code that has phase specifi c meanings as follows:
Green – Normal opera ng mode - no interven on required.
Yellow – Program in opera on - no interven on required.
Red – Process or system issue – operator interven on required.
Switching ‘On’ from ‘Standby
Switching to Standby
3 Secs
3 Secs
English
8
Opera ng Instruc ons
English
9
Changing Clock & Calendar
English
10
3 Secs
2 minutes
Star ng a Manual Prove Program
1 to 900 mins
Display during program
5 secs
Cancelling a a Manual Prove Program in Progress
English
11
How to change the Temperature Se ng for the Manual Prove Program & Start
the cycle
10 to 40⁰c
English
12
Selec ng an Automa c Prove Program
< 90 mins
Cycle Descrip on
Temperature
Progress Bar
Finish Time of Program
& Date
Info Bu on
Stop Bu on
English
13
2 minutes
3 Secs
Cancelling an Automa c Prove Program
English
14
How to change the se ngs for a Automa c Prove Program
Storage
0 to 25⁰c
English
15
Prove  me
Prove Temperature
10 to 40⁰c
1 to 900 mins
English
Hold
16
0 to 25⁰c
English
17
Page le Blank Inten onally
English
18
Page le Blank Inten onally
UK Head Offi ce
Foster Refrigerator
Oldmedow Road
Kings Lynn
Norfolk
PE30 4JU
a Division of ITW (UK) Ltd
Tel: +44 (0)843 216 8833
Fax: +44 (0)843 216 4707
Email: support@foster-uk.com
Website: www.fosterrefrigerator.co.uk
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Foster FADPRT2 Original Operation & Installation Manual

Type
Original Operation & Installation Manual

Foster FADPRT2 is a modular, multi-purpose commercial refrigeration system designed for bakeries and pizzerias. The unit combines automatic defrosting, proving, and retarding functions.

With three separate operating modes, Foster FADPRT2 offers the following:

Fully automatic program: combines all functions for a complete pizza-making process Manual thaw/store program: allows for manual control of thawing and storage temperatures Manual prove/retard program: enables precise control over proofing and retarding processes

Featuring a user-friendly display, the unit provides real-time monitoring of time and temperature, allowing for accurate process management. The cabinet is spacious enough to accommodate two pizza trolleys, ensuring efficient batch processing.

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