SICK LFV200 User manual

D

F

GB

S

BETRIEBSANLEITUNG

OPERATING INSTRUCTIONS

MANUEL DE MISE EN SERVICE

MANUAL DE INSTRUCCIONES

LFV 200

Tuning Fork

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11

8 Anhang

LFV 200 • Tuning Fork

40553-01-140214

35 mm

(1.38")

27 mm

(1.06")

36 mm

(1.42")

SW 32 mm

(1.26")

38 mm

(1.5")

ø 17 mm

(0.67")

G

1

/

2

,

1

/

2

NPT

11 mm

(0.43")

L

60 mm

(2.36")

Abb. 28: LFV 200 mit Ventilstecker nach ISO 4400

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13

Contents

LFV 200 • Tuning Fork

40553-01-140214

Operating Instructions

D

Betriebsanleitung 2

GB

Operating Instructions 13

F

Mise en service 24

S

Instrucciones de servicio 36

Contents

1 For your safety

1.1 Authorised personnel ........................14

1.2 Appropriate use .................................14

1.3 Warning about incorrect use .............14

1.4 General safety instructions ................ 14

1.5 CE conformity ...................................14

2 Product description

2.1 Conguration.....................................14

2.2 Principle of operation ........................14

2.3 Storage and transport .......................15

3 Mounting

3.1 General instructions ..........................15

3.2 Mounting instructions ........................16

4 Connecting to power supply

4.1 Preparing the connection ..................16

4.2 Wiring plan ........................................16

5 Setup

5.1 Indication of the switching status ....... 17

5.2 Simulation .........................................17

5.3 Function chart ...................................17

6 Maintenance

6.1 Maintenance .....................................18

7 Dismounting

7.1 Dismounting steps ............................18

7.2 Disposal ............................................18

8 Supplement

8.1 Technical data ...................................19

8.2 Dimensions .......................................21

Editing status: 2013-07-15

14

LFV 200 • Tuning Fork

40553-01-140214

2 Product description

1 For your safety

1.1 Authorised personnel

All operations described in this operating

instructions manual must be carried out only by

trained specialist personnel authorised by the

plant operator.

During work on and with the device the required

personal protective equipment must always be

worn.

1.2 Appropriate use

The LFV 200 is a sensor for point level detec-

tion.

You can nd detailed information on the appli-

cation range of LFV 200 in chapter "Product

description".

1.3 Warning about incorrect use

Inappropriate or incorrect use of the instrument

can give rise to application-specic hazards,

e.g. vessel overll or damage to system compo-

nents through incorrect mounting or adjustment.

1.4 General safety instructions

This is a state-of-the-art instrument complying

with all prevailing regulations and guidelines.

The instrument must only be operated in a

technically awless and reliable condition. The

operator is responsible for the trouble-free

operation of the instrument.

During the entire duration of use, the user is

obliged to determine the compliance of the

necessary occupational safety measures with

the current valid rules and regulations and also

take note of new regulations.

The safety instructions in this operating instruc-

tions manual, the national installation standards

as well as the valid safety regulations and

accident prevention rules must be observed by

the user.

For safety and warranty reasons, any invasive

work on the device beyond that described in the

operating instructions manual may be carried

out only by personnel authorised by the manu-

facturer. Arbitrary conversions or modications

are explicitly forbidden.

The safety approval markings and safety tips on

the device must also be observed.

1.5 CE conformity

The protection goals of the EMC Directive

2004/108/EC (EMC) and the Low Voltage Direc-

tive 2006/95/EC (LVD) are fullled.

Conformity has been judged according to the

following standards:

EMC: EN 61326-1

(electrical instruments for control technology

and laboratory use - EMC requirements)

•

Emission: Class B

•

Susceptibility: Industrial areas

LVD: EN 61010-1

(safety regulations for electrical measurement,

control and laboratory instruments - part 1:

General requirements)

2 Product description

2.1 Conguration

Scope of delivery

The scope of delivery encompasses:

•

LFV 200 point level switch

•

Test magnet

•

Documentation

– this operating instructions manual

– WRA certicate (optional)

2.2 Principle of operation

Application area

LFV 200 is a point level sensor with tuning fork

for point level detection.

It is designed for industrial use in all areas of

process technology and is used in liquids.

Function monitoring

The electronics module of LFV 200 conti-

nuously monitors via frequency evaluation the

following criteria:

•

Strong corrosion or damage on the tuning

fork

•

Loss of vibration

•

Line break to the piezo drive

If a malfunction is detected or in case of power

failure, the electronics takes on a dened

switching condition, i.e. the output is open (safe

15

3 Mounting

LFV 200 • Tuning Fork

40553-01-140214

condition).

Functional principle

The tuning fork is piezoelectrically energised

and vibrates at its mechanical resonance

frequency of approx. 1100 Hz. When the tuning

fork is submerged in the product, the frequency

changes. This change is detected by the integ-

rated electronics module and converted into a

switching command.

2.3 Storage and transport

Packaging

Your instrument was protected by packaging

during transport. Its capacity to handle normal

loads during transport is assured by a test

based on ISO 4180.

The packaging consists of cardboard. This

material is environment-friendly and recyclable.

Dispose of the packaging material via specia-

lised recycling companies.

3 Mounting

3.1 General instructions

Switching point

In general, LFV 200 can be installed in any

position. The instrument only has to be mounted

in such a way that the tuning fork is at the height

of the desired switching point.

Keep in mind that the swichting point can vary

dependent on the installation position.

The switching point refers to the medium water

(1 g/cm³/0.036 lbs/in³). Please keep in mind that

the switching point of the instrument shifts when

the medium has a density diering from water.

2

3

1

11 mm

(0.43")

34 mm

(1.34")

Abb. 30: Vertical mounting

1 Switching point in water

2 Switching point with lower density

3 Switching point with higher density

2

1

Abb. 31: Horizontal mounting

1 Switching point

2 Switching point (recommended mounting position,

particularly for adhesive products)

Moisture

Abb. 32: Measures against moisture penetration

Handling

Do not hold LFV 200 on the tuning fork. Bending

the vibrating element will destroy the instrument.

16

4 Connecting to power supply

LFV 200 • Tuning Fork

40553-01-140214

3.2 Mounting instructions

Welded socket

For threaded versions of LFV 200 in combinati-

on with a mounting boss with O-ring in front and

welding marking.

LFV 200 with thread sizes ¾" and 1" have a

dened thread runout. This means that every

LFV 200 is in the same position after being

screwed in. Remove therefore the supplied at

seal from the thread of LFV 200. This at seal is

not required when using a welded socket with

front-ush seal.

Before welding, unscrew LFV 200 and remove

the rubber ring from the welded socket.

The welded socket is provided with a marking

(notch). For horizontal mounting, weld the so-

cket with the notch facing upward or downward;

in pipelines (DN 25 to DN 50) aligned with the

direction of ow.

1

Abb. 33: Marking on the welded socket

1 Marking

Adhesive products

In case of horizontal mounting in adhesive and

viscous products, the surfaces of the tuning fork

should be vertical. The position of the tuning

fork is indicated by a marking on the hexagon of

LFV 200. With this, you can check the position

of the tuning fork when mounting it.

In case of horizontal mounting in adhesive

and viscous products, the tuning fork should

protrude into the vessel to avoid buildup on the

tuning fork.

Flows

To make sure the tuning fork of LFV 200 gene-

rates as little resistance as possible to product

ow, mount the sensor so that the surfaces are

parallel to the product movement.

4 Connecting to power

supply

4.1 Preparing the connection

Note safety instructions

Always keep in mind the following safety inst-

ructions:

•

Connect only in the complete absence of

line voltage

4.2 Wiring plan

Contactless electronic switch

The instrument is used for direct control of

relays, contactors, magnet valves, warning

lights, horns etc. It must not be operated without

intermediately connected load, because the

electronic would be destroyed if connected

directly to mains. It is not suitable for connection

to low voltage PLC inputs. Domestic current is

temporarily lowered below 1 mA after switching

o the load so that contactors, whose holding

current is lower than the constant domestic

current of the electronics (3 mA), are reliably

switched o.

Examples for typical applications:

•

Load resistance at 24 V DC: 88 … 1800 Ω

•

Rated power, relay 253 V AC: > 2.5 VA

•

Rated power, relay 24 V AC: > 0.5 VA

For the plug version valve plug ISO 4400, stan-

dard cable with round wire cross-section can be

used. Cable diameter 4.5 … 7 mm, protection

IP 65.

3

21

3

21

R

L

N-L1+

PE

R

L

L1+ N-

PE

1

2

3 3

Abb. 34: Wiring plan, contactless electronic switch with

valve plug ISO 4400

1 Max. level detection

2 Min. level detection

3 Fuse for cable protection

P

E

Protective ground

R

L

Load resistance (contactor, relay, etc.)

Transistor output

For connection to binary inputs of a PLC.

For the plug version valve plug ISO 4400, stan-

17

5 Setup

LFV 200 • Tuning Fork

40553-01-140214

dard cable with round wire cross-section can be

used. Cable diameter 4.5 … 7 mm, protection

IP 65.

The M12 x 1 plug connection requires a ready-

made cable with plug.

3

21

3

21

L- L+

R

L

PA

R

L

L- L+

PA

1 2

Abb. 35: Wiring plan, Transistor output with valve plug

ISO 4400

1 Max. level detection

2 Min. level detection

P

A

Potential equalisation

R

L

Load resistance (contactor, relay, etc.)

R

L

R

L

1

4

2

3

1

4

2

3

-

Max.

Min.

-

+

Abb. 36: Wiring plan (housing), transistor output with

M12 x 1 plug connection

1 Brown

2 White

3 Blue

4 Black

R

L

Load resistance (contactor, relay, etc.)

5 Setup

5.1 Indication of the switching

status

The switching status of the electronics can be

checked via the signal lamp integrated in the

upper part of the housing.

5.2 Simulation

The LFV 200 has an integrated function for

simulation of the output signal which can be ac-

tivated magnetically. Please proceed as follows:

→

Hold the test magnet (accessory) against

the circle symbol with the label "TEST" on

the instrument housing

Abb. 37: Simulation of the output signal

The test magnet changes the current switching

condition of the instrument. You can check the

change on the signal lamp. Please note that

all connected device are activated during the

simulation.

Vorsicht:

It is absolutely necessary that you remo-

ve the test magnet from the instrument

housing after the simulation.

5.3 Function chart

The following chart provides an overview of

the switching conditions depending on the set

mode and the level.

Level Swit-

ching

status

Con-

trol

lamp

Yellow

- co-

verage

Con-

trol

lamp

Green

- vol-

tage

indica-

tion

Con-

trol

lamp

Red -

fault

signal

Mode

max.

closed

Mode

max.

open

18

6 Maintenance

LFV 200 • Tuning Fork

40553-01-140214

Level Swit-

ching

status

Con-

trol

lamp

Yellow

- co-

verage

Con-

trol

lamp

Green

- vol-

tage

indica-

tion

Con-

trol

lamp

Red -

fault

signal

Mode

min.

closed

Mode

min.

open

Fault any open any

6 Maintenance

6.1 Maintenance

If the instrument is used properly, no special

maintenance is required in normal operation.

7 Dismounting

7.1 Dismounting steps

Warnung:

Before dismounting, be aware of dan-

gerous process conditions such as e.g.

pressure in the vessel, high temperatu-

res, corrosive or toxic products etc.

Take note of chapters "Mounting" and "Connec-

ting to power supply" and carry out the listed

steps in reverse order.

7.2 Disposal

The instrument consists of materials which can

be recycled by specialised recycling companies.

We use recyclable materials and have designed

the parts to be easily separable.

WEEE directive 2002/96/EG

This instrument is not subject to the WEEE

directive 2002/96/EG and the respective nati-

onal laws. Pass the instrument directly on to a

specialised recycling company and do not use

the municipal collecting points. These may be

used only for privately used products according

to the WEEE directive.

Correct disposal avoids negative eects on

humans and the environment and ensures

recycling of useful raw materials.

Materials: see chapter "Technical data"

If you have no way to dispose of the old instru-

ment properly, please contact us concerning

return and disposal.

19

8 Supplement

LFV 200 • Tuning Fork

40553-01-140214

8 Supplement

8.1 Technical data

General data

Material 316L corresponds to 1.4404 or 1.4435

Materials, wetted parts

Ʋ Tuning fork 316L

Ʋ Average surface nish Ra < 3.2 µm

Ʋ Process ttings 316L

Ʋ Process seal Klingersil C-4400

Materials, non-wetted parts

Ʋ Housing 316L and plastic PEI

Process ttings

Ʋ Pipe thread, cylindrical (DIN 3852-A) G½, G¾, G1

Ʋ American pipe thread, conical (AS-

ME B1.20.1)

½ NPT, ¾ NPT, 1 NPT

Max. torque - process tting

Ʋ Thread G½, ½ NPT 50 Nm (37 lbf ft)

Ʋ Thread G¾, ¾ NPT 75 Nm (55 lbf ft)

Ʋ Thread G1, 1 NPT 100 Nm (73 lbf ft)

Weight approx. 250 g

Measuring accuracy

Hysteresis

approx. 2 mm (0.08 in) with vertical installation

Switching delay approx. 500 ms (on/o)

Measuring frequency approx. 1100 Hz

Ambient conditions

Ambient temperature

-40 … +70 °C

Storage and transport temperature -40 … +80 °C

Process conditions

Process pressure

-1 … 64 bar

Process temperature -40 … +100 °C (optionally -40 … +150 °C)

Viscosity - dynamic 0.1 … 10000 mPa s

Flow velocity max. 6 m/s (with a viscosity of 10000 mPa s)

Density 0.7 … 2.5 g/cm³

Indication

Signal lamp (LED)

Ʋ Green Voltage supply on

Ʋ Yellow Vibrating element covered

Ʋ Red Fault

20

8 Supplement

LFV 200 • Tuning Fork

40553-01-140214

Output variable

Transistor output

Load current

max. 250 mA

Voltage loss max. 3 V

Switching voltage max. 34 V DC

Blocking current < 10 µA

Contactless electronic switch

Load current

min. 10 mA/max. 250 mA

Domestic current requirement approx. 4.2 mA

Mode

Ʋ Min./Max. Changeover by electronic connection

Ʋ Max. Overow protection

Ʋ Min. Dry run protection

Voltage supply

Transistor output

Operating voltage

9.6 … 35 V DC

Power consumption max. 0.5 W

Contactless electronic switch

Operating voltage

20 … 253 V AC/DC

Power consumption max. 0.5 W

Load current

Ʋ Min. 10 mA

Ʋ Max. 250 mA

Electromechanical data

Valve plug ISO 4400

Ʋ Wire cross-section 1.5 mm²

Ʋ Outer cable diameter 4.5 … 7 mm

Electrical protective measures

Protection rating

Ʋ Valve plug ISO 4400 IP 65

Ʋ M12 x 1 plug connection IP 66/IP 67

Overvoltage category III

Protection class - Transistor output II

Protection class - Contactless electronic

switch

I

Approvals

Overll protection according to WHG

21

8 Supplement

LFV 200 • Tuning Fork

40553-01-140214

8.2 Dimensions

SW 32 mm

(1.26")

38 mm

(1.5")

L

10 mm

(0.39")

ø 31,7 mm

(1.25")

G

1

/

2

,

1

/

2

NPT

68,5 mm

(2.70")

G

3

/

4

,

3

/

4

NPT

G

1, 1 NPT

11 mm

(0.43")

M12 x 1

Abb. 56: LFV 200 with M12 x 1 plug connection

22

8 Supplement

LFV 200 • Tuning Fork

40553-01-140214

35 mm

(1.38")

27 mm

(1.06")

36 mm

(1.42")

SW 32 mm

(1.26")

38 mm

(1.5")

ø 17 mm

(0.67")

G

1

/

2

,

1

/

2

NPT

11 mm

(0.43")

L

60 mm

(2.36")

Abb. 57: LFV 200 with valve block according to ISO 4400

23

8 Supplement

LFV 200 • Tuning Fork

40553-01-140214

SW 32 mm

(1.26")

38 mm

(1.5")

L

G

1

/

2

,

1

/

2

NPT

G

3

/

4

,

3

/

4

NPT

G1, 1 NPT

11 mm

(0.43")

35 mm

(1.38")

36 mm

(1.42")

27 mm

(1.06")

Abb. 58: LFV 200 high temperature version with valve plug acc. to ISO 4400

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34

8 Annexe

LFV 200 • Tuning Fork

40553-01-140214

35 mm

(1.38")

27 mm

(1.06")

36 mm

(1.42")

SW 32 mm

(1.26")

38 mm

(1.5")

ø 17 mm

(0.67")

G

1

/

2

,

1

/

2

NPT

11 mm

(0.43")

L

60 mm

(2.36")

Abb. 86: LFV 200 avec connecteur type électrovanne ISO 4400

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45

8 Anexo

LFV 200 • Tuning Fork

40553-01-140214

8.2 Medidas

SW 32 mm

(1.26")

38 mm

(1.5")

L

10 mm

(0.39")

ø 31,7 mm

(1.25")

G

1

/

2

,

1

/

2

NPT

68,5 mm

(2.70")

G

3

/

4

,

3

/

4

NPT

G

1, 1 NPT

11 mm

(0.43")

M12 x 1

Abb. 114: LFV 200 con conexión de enchufe M12 x 1

46

8 Anexo

LFV 200 • Tuning Fork

40553-01-140214

35 mm

(1.38")

27 mm

(1.06")

36 mm

(1.42")

SW 32 mm

(1.26")

38 mm

(1.5")

ø 17 mm

(0.67")

G

1

/

2

,

1

/

2

NPT

11 mm

(0.43")

L

60 mm

(2.36")

Abb. 115: LFV 200 con enchufe de válvula según DIN 4400

47

8 Anexo

LFV 200 • Tuning Fork

40553-01-140214

SW 32 mm

(1.26")

38 mm

(1.5")

L

G

1

/

2

,

1

/

2

NPT

G

3

/

4

,

3

/

4

NPT

G1, 1 NPT

11 mm

(0.43")

35 mm

(1.38")

36 mm

(1.42")

27 mm

(1.06")

Abb. 116: LFV 200 versión de alta temperatura con enchufe de válvula DIN 4400

Australia

Phone +61 3 9497 4100

1800 33 48 02 – tollfree

E-Mail [email protected]u

Belgium/Luxembourg

Phone +32 (0)2 466 55 66

E-Mail i[email protected]

Brasil

Phone +55 11 3215-4900

E-Mail [email protected]

Ceská Republika

Phone +420 2 57 91 18 50

E-Mail [email protected]

China

Phone +852-2763 6966

E-Mail [email protected]

Danmark

Phone +45 45 82 64 00

E-Mail [email protected]

Deutschland

Phone +49 211 5301-301

E-Mail i[email protected]

España

Phone +34 93 480 31 00

E-Mail i[email protected]

France

Phone +33 1 64 62 35 00

E-Mail i[email protected]

Great Britain

Phone +44 (0)1727 831121

E-Mail i[email protected]

India

Phone +91–22–4033 8333

E-Mail i[email protected]

Israel

Phone +972-4-999-0590

E-Mail i[email protected]

Italia

Phone +39 02 27 43 41

E-Mail i[email protected]

Japan

Phone +81 (0)3 3358 1341

E-Mail suppor[email protected]

Nederlands

Phone +31 (0)30 229 25 44

E-Mail i[email protected]

Norge

Phone +47 67 81 50 00

E-Mail austeor[email protected]

Österreich

Phone +43 (0)22 36 62 28 8-0

E-Mail o[email protected]

Polska

Phone +48 22 837 40 50

E-Mail [email protected]

Republic of Korea

Phone +82-2 786 6321/4

E-Mail kang@sickkorea.net

Republika Slowenija

Phone +386 (0)1-47 69 990

E-Mail o[email protected]

România

Phone +40 356 171 120

E-Mail oce@sick.ro

Russia

Phone + 7 495 775 05 34

E-Mail info@sick-automation.ru

Schweiz

Phone +41 41 619 29 39

E-Mail [email protected]

Singapore

Phone +65 6744 3732

E-Mail [email protected]

Suomi

Phone +358-9-25 15 800

E-Mail sick@sick.

Sverige

Phone +46 10 110 10 00

E-Mail [email protected]

Taiwan

Phone +886 2 2365-6292

E-Mail [email protected]

Türkiye

Phone +90 216 587 74 00

E-Mail [email protected]

USA/Canada/México

Phone +1(952) 941-6780

1800-325-7425 – tollfree

E-Mail info@sickusa.com

More representatives and

agencies in all major industrial

nations at www.sick.com

SICK AG | Waldkirch | Germany | www.sick.com

40553-01-140214

8012594/XL65 /41402 · VS · Printed in Germany (201402) · Subject to change without notice

The specifed product features and technical data do not represent any guarantee

SICK LFV200 User manual

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