Lifetime 65034 Installation guide

Type
Installation guide
MODEL N° 65034
OWNER’S MANUAL
Keep this Identification Number in case you must contact our Customer Service Department.
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2
SIGNAL WORDS
Warning
Hazards or unsafe practices
which COULD result in severe
personal injury or death if the
warning is ignored.
The level of risk is indicated by the following signal words:
The safety information in this
manual is denoted by the safety
alert symbol:
SAFETY ALERT SYMBOLS AND SIGNAL WORDS
If the warning sticker becomes unreadable, you can re-order it from Customer Service:
1-800-225-3865
SAFETY INFORMATION
WARNING
When using the Wheelbarrow, always heed these
warnings:
t%POPUBMMPXPUIFSTUPSJEFJO8IFFMCBSSPX5IF
rider can fall out, or the Wheelbarrow can tip over
causing serious injury.
t%POPUFYDFFEUIFNBYJNVNXFJHIUPGMCT
t3FEVDFMPBEJGXPSLJOHPOIJMMTPSTMJQQFSZ
surfaces.
t/FWFSFYDFFENQI
t"MXBZTCFHJOmMMJOHUIFSFBSPGUIFUVC*GB
heavy item is tossed into the tub in front of the
BYMFUIFXIFFMCBSSPXXJMMRVJDLMZUJQGPSXBSE
causing the handles to jerk upward and possibly
IJUUIFQFSTPOmMMJOHUIFUVCPSBOZPOFJOUIF
handles’ path.
t4JODFUIFMPBEJTNBJOMZUSBOTGFSSFEUISPVHIUIF
wheel and not the user, our wheelbarrow is easy
to overload.
INSTRUCTION #1096324 E 9/28/2011
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3
BEFORE BEGINNING ASSEMBLY
Keep the hardware bags and their contents separate. If any parts are missing, call our
Customer Service Department
5FTUmUBMM#PMUTCZJOTFSUJOHUIFNJOUPUIFJSSFTQFDUJWFIPMFT*GOFDFTTBSZDBSFGVMMZTDSBQF
BXBZBOZFYDFTTQPXEFSDPBUJOHCVJMEVQGSPNJOTJEFUIFIPMFT%POPUTDSBQFBXBZBMM
PGUIFQPXEFSDPBUJOH#BSFNFUBMNBZSVTU:PVNBZOFFEUPQPVOETPNF#PMUTJOUP
place with a hammer or mallet.
7FSJGZUIBUBMMCPMUTmUCZJOTFSUJOHUIFNJOUPUIFJSSFTQFDUJWFIPMFT*GOFDFTTBSZDBSFGVMMZ
TDSBQFBXBZBOZFYDFTTQPXEFSDPBUJOHGSPNJOTJEFUIFIPMFT%POPUTDSBQFBXBZBMM
UIFQPXEFSDPBUJOH#BSFNFUBMDBOSVTU:PVNBZOFFEUPUBQTPNFCPMUTFOQMBDFXJUI
a hammer or rubber mallet.
*Two adults required to
complete assembly*
(+ one adult to read the instructions)
Only adults should assemble this unit. Do not allow children to
enter the assembly area until after assembly is complete.
1/2” Wrench
Safety Glasses
Phillips Screwdriver



TOOLS REQUIRED FOR THIS ASSEMBLY
4
This area is located at the top, left-hand
corner of the page and indicates which tools
and hardware are needed to complete the
assembly steps on a page.
This area is located at the top, right-hand
corner of the page and shows an image of the
product with shaded parts indicating which
section is being assembled.
SEC
#
Note:
!
Refer to the following areas throughout the instructions
to assist in the assembly process:
This area is usually located in the bottom,
left-hand corner of a step and indicates that
special attention is needed to perform a
particular part of a step.
These areas are usually located in the bottom,
right-hand corner of a step and indicate that
damage to the product or serious injury may
occur if the caution or warning is not heeded.
Throughout the Parts & Hardware List, Part
& Hardware Identifi ers, and instructions
are three-letter IDs. These IDs are below
the images of the parts and hardware to
help you locate and identify the parts and
hardware during assembly. These IDs are not
necessarily on the parts themselves.
WARNING
ASSEMBLY GUIDES
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
CAUTION
ADZY
wYw1BO)FBE4DSFX
5
HARDWARE LIST
PARTS LIST
ID Item Description Qty
"3# Tub
"3$ 3JHIU)BOEMF#BS
"3% -FGU)BOEMF#BS
"3& 3PMM#BS 2
ID Item Description Qty
"3' Connection Sleeve 2
"3( "YMF
".6 Wheel 2
ID Item Description Qty
DBH Axle Frame Hardware
"3) wYw$PUUFS,FZ
""0 w/ZMPDL/VU
"3+ w6#PMU 2
"3* w"YMF&OE1MVH 2
DBI Handles-to-Tub Assembly Hardware
"7' wYw3PVOE1IJMMJQT)FBE#PMU 2
"7( w$VTUPN1MBTUJD4QBDFS 2
"#% w'MBU8BTIFS 2
""/ w$BQ/VU 2
ID Item Description Qty
DBJ Tub-to-Frame Assembly Hardware
"7) wYw3PVOE1IJMMJQT)FBE#PMU
""0 w/ZMPDL/VU
"#% w'MBU8BTIFS
6
ARBY
Tub
AMUY
Wheel
ARGY
"YMF
ARCY
3JHIU)BOEMF#BS
ARDY
-FGU)BOEMF#BS
AREY
3PMM#BS
ARFY
Connection Sleeve
PARTS IDENTIFIER
Parts shown at 10% of Actual Size
28 ”
1/4
19”
7
ARHY
wYw$PUUFS,FZ
ABDY
w'MBU8BTIFS
ABDY
w'MBU8BTIFS
ARJY
w6#PMU
AVFY
wYw3PVOE1IJMMJQT)FBE#PMU
AVGY
w$VTUPN
1MBTUJD4QBDFS
AANY
w$BQ/VU
AAO9
w/ZMPDL/VU
AAOY
w/ZMPDL/VU
AVHY
wYw3PVOE1IJMMJQT)FBE#PMU
ARIY
w"YMF&OE1MVH
HARDWARE IDENTIFIER
AXLE FRAME ASSEMBLY HARDWARE [DBH]
"DUVBM4J[F
HANDLES-TO-TUB ASSEMBLY HARDWARE [DBI]
"DUVBM4J[F
TUB-TO-FRAME ASSEMBLY HARDWARE BAG [DBJ]
"DUVBM4J[F
8
AXLE FRAME ASSEMBLY
HARDWARE REQUIRED
HARDWARE BAG REQUIRED: DBH, DBI, DBJ
PARTS REQUIRED
TOOLS REQUIRED
SEC
1
1/2” Wrench
Safety Glasses
ARIY
w"YMF&OE1MVH
ARJY
w6#PMU
AAOY
w/ZMPDL/VU
ARHY
wYw$PUUFS,FZ
AXLE FRAME ASSEMBLY HARDWARE
"DUVBM4J[F
AMUY
Wheel
ARGY
"YMF
AREY
3PMM#BS
ARFY
Connection Sleeve
28 ”
1/4
19”
1BSUTTIPXOBUPG"DUVBM4J[F
1.
AVFY
wYw3PVOE1IJMMJQT)FBE#PMU
AVHY
wYw3PVOE1IJMMJQT)FBE#PMU
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
9
SEC
1.
SEC
1.1
SEC
1.2
SEC
1.3
SEC
1.4
Slide a Roll Bar (ARE)PWFSUIFUXPConnection
Sleeves (ARF)BTTIPXO&OTVSFUIFIPMFTMJOFVQ
Insert Bolts (AVF)UISPVHIUIFTFIPMFTJOUIF3PMM
#BSUPIPMEUIF$POOFDUJPO4MFFWFTJOQSPQFS
position.
1
ARF
AVF
AVH
AVH
AVF
ARF
ARE
ARE
Slide the second Roll Bar (ARE)PWFSUIFUXP
Connection Sleeves (ARF)BTTIPXO&OTVSFUIF
holes line up.
Insert Bolts (AVH)UISPVHIUIFTFIPMFTJOUIF3PMM
#BSUPIPMEUIF$POOFDUJPO4MFFWFTJOQSPQFS
position.
AVFY
AVHY
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
10
SEC
1
SEC
1.6
Insert a 3/4” x 1 1/8” Cotter Key (ARH) into the second hole from each end of the Axle (ARG) as shown.
1.
ARHY
SEC
1.5
&OTVSFUIFAxle (ARG) is centered, BOEDPOOFDUJUUPUIF3PMM#BS"TTFNCMZVTJOHUXP5/16” U-Bolts (ARJ) and
GPVS5/16” Nylock Nuts (AAO). Finally, remove Bolts (AVF and AVH).
Note: Tighten Nuts securely.
!
Note: The Axle should extend 9 3/4” from the center of the
U-bolt to the end of Axle.
!
9 3/4”
9 3/4”
1/2”
ARJY
AAOY
AAO
AAO
ARG
ARJ
ARJ
AVF
AVH
ARH
ARH
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
11
SEC
1.
SEC
1.7
4MJEFPOFWheel (AMU) over each end of the Axle (ARG) until they butt up against the 3/4” x 1 1/8” Cotter Keys (ARH).
1
AMU
AMU
ARG
ARH
ARH
Note: Assemble the Wheels onto the Axle with the valve stems facing away from the Tub (ARB).
!
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
12
SEC
SEC
1.8
Secure the Wheels (AMU) to the Axle (ARG)CZJOTFSUJOHPOF3/4” x 1 1/8”Cotter Key (ARH) through each hole at the
FOETPGUIF"YMFBTTIPXO*OTFSUPOF1” Axle End Plug (ARI)JOUPFBDIFOEPGUIF"YMF
1
ARHY
ARIY
ARH
ARH
ARI
ARI
1.
AMU
AMU
13
HANDLES-TO-TUB ASSEMBLY
HARDWARE REQUIRED
PARTS REQUIRED
TOOLS REQUIRED
SEC
2
1/2” Wrench
Safety Glasses
ABDY
w'MBU8BTIFS
AVFY
wYw3PVOE1IJMMJQT)FBE#PMU
AVGY
w$VTUPN1MBTUJD4QBDFS
AANY
w$BQ/VU
Phillips Screwdriver
HANDLES-TO-TUB ASSEMBLY HARDWARE
"DUVBM4J[F
ARBY
Tub
ARCY
3JHIU)BOEMF#BS
ARDY
-FGU)BOEMF#BS
2.
1BSUTTIPXOBUPG"DUVBM4J[F
HARDWARE BAG REQUIRED: DBI
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
14
SEC
SEC
2.1
Turn the Tub (ARB) upside down and lay the Left & Right Handle Bars (ARD & ARC) over the bottom of the Tub so the
IPMFTJOUIF)BOEMF#BSTBMJHOXJUIUIFIPMFTPOUIFCPUUPNPGFBDITJEFPGUIF5VC
2
ARD
ARB
ARC
2.
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
15
SEC
2.
SEC
2.2
Secure the Left & Right Handle Bars (ARD & ARC) to the back of the Tub (ARB)VTJOHUXP5/16” x 3” Round Phillips Head
Bolts (AVF)UXP5/16” Flat Washers (ABD)UXP5/16” Custom Plastic Spacers (AVG)BOEUXP5/16” Cap Nuts (AAN).
Note: Only hand tighten Nuts in this step.
!
2
ABDY
AVFY
AVGY
AANY
AAN
ABD
ABD
AVF
AVF
AVG
AAN
AVG
ARB
ARC
ARD
1/2”
16
ABDY
w'MBU8BTIFS
AAOY
w/ZMPDL/VU
AVHY
wYw3PVOE1IJMMJQT)FBE#PMU
TUB-TO-FRAME ASSEMBLY
HARDWARE REQUIRED
TOOLS REQUIRED
SEC
3
TUB-TO-FRAME ASSEMBLY HARDWARE
"DUVBM4J[F
3.
1/2” Wrench
Safety Glasses
Phillips Screwdriver
HARDWARE BAG REQUIRED: DBJ
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
17
SEC
3.
SEC
3.1
Carefully turn the Tub (ARB)PWFSBOEQMBDFJUPOUPUIF3PMM#BS8IFFM"TTFNCMZ"MJHOUIFIPMFTBTTIPXO
3
ARB
TOOLS AND HARDWARE REQUIRED FOR THIS PAGE
18
SEC
SEC
3.2
Secure the Handles to the upper back of the Tub (ARB)VTJOHTJY5/16” x 2” Round Phillips Head Bolts (AVH)TJY
5/16” Flat Washers (ABD)BOETJY5/16” Nylock Nuts (AAO).
SEC
3.3
Tighten all hardware.
3
WARNING
%POPUPWFSUJHIUFOUIF$BQ/VU*GUIFFOEPG
UIF#PMUCSFBLTUISPVHIUIFQMBTUJDDBQDBMMPVS
$VTUPNFS4FSWJDF%FQBSUNFOU&YQPTFEUISFBET
POUIFFOEPGUIF#PMUNBZDBVTFTFSJPVTJOKVSJFT
ABDY
AAOY
AVHY
ABD
ABD
ABD
ABD
ABD
ABD
AVH
AVH
AVH
AVH
AVH
AVH
AAO
AAO
AAO
AAO
3.
ARB
1/2”
19
BUILD WALL EXTENSIONS
ADD EXTENSIONS
SEC
4
SEC
4.1
4UBOEBSEwYwBCPVUwYwCPBSETDBOCFJOTFSUFEJOUPUIFGPVSTMPUTPOUIFTJEFTPGUIF5VC to
FYUFOEUIFXBMMTPGUIF8IFFMCBSSPXBOEIPMEBIJHIFSTUBDLPGEFCSJT
WARNING
%POPUFYDFFEMCPSNPSFUIBOZPVDBO
DBSSZ%POPUBQQMZFYDFTTJWFPVUXBSEPS
inward pressure on boards.
4.
20
2-YEAR LIMITED FACTORY WARRANTY
LIFETIME PRODUCTS, INC. RESERVES THE RIGHT TO MAKE SUBSTITUTIONS TO WARRANTY CLAIMS IF PARTS ARE UNAVAILABLE OR
OBSOLETE.
-JGFUJNFXIFFMCBSSPXTBSFXBSSBOUFEUPUIFPSJHJOBMQVSDIBTFSUPCFGSFFGSPNEFGFDUTJONBUFSJBMBOEXPSLNBOTIJQGPS
BQFSJPEPGUXPZFBSTGSPNUIFEBUFPGPSJHJOBMSFUBJMQVSDIBTF5IFXPSEiEFGFDUTwJTEFmOFEBTJNQFSGFDUJPOTUIBUJNQBJS
the use of the product. Defects resulting from misuse, abuse or negligence will void this warranty. This warranty does
not cover defects due to improper installation, alteration, or accident. This warranty does not cover damage caused by
WBOEBMJTNSVTUJOHiBDUTPGOBUVSFwPSBOZPUIFSFWFOUCFZPOEUIFDPOUSPMPGUIFNBOVGBDUVSFS
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mined upon inspection by the manufacturer to be defective in material or workmanship. Shipping charges to and from
the factory as well as labor costs are not covered and are the responsibility of the purchaser.
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fects resulting from intentional damage, negligence, unreasonable use, improper loading or overloading, and installation
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attempt is made to embody the highest degree of safety in the wheelbarrow, freedom from injury cannot be guaranteed.
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no representative of the company may waive or change this policy.
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may also have other rights which vary from state to state.
©Lifetime Products, Inc.
PLEASE INCLUDE YOUR DATED SALES RECEIPT AND PHOTOGRAPHS OF DAMAGED PARTS.
3&1035130%6$5%&'&$54*/83*5*/(50
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REGISTER YOUR PRODUCT FOR QUICKER CUSTOMER SERVICE.
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FOR INTERNATIONAL WARRANTY CLAIMS:
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Lifetime 65034 Installation guide

Type
Installation guide

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