OmniPulse DDC Series 2 Instruction Manual
September 2018
Page ii
Table of Contents
Chapter 1 Introduction ............................................................................................................................1-1
1 General Information ...........................................................................................................................1-3
1.1 Key Features .............................................................................................................................1-3
1.2 Receiving Check List.................................................................................................................1-4
1.3 Assessing the System Requirements........................................................................................1-4
1.4 Assessing the Drive Environment .............................................................................................1-4
1.5 OmniPulse DDC Series 2 General Specifications .....................................................................1-5
Chapter 2 Installation ..............................................................................................................................2-1
2 Choosing a Location ..........................................................................................................................2-2
2.1 Standard OmniPulse DDC Series 2 Drive Components ...........................................................2-3
2.1.1 Optional Drive Components..................................................................................................2-6
2.1.2 As-Required External Components ......................................................................................2-6
2.1.3 Required External Devices ...................................................................................................2-6
2.1.4 Series Mill Motor Ratings ......................................................................................................2-7
2.1.5 DB Resistor Sizing General Formula..................................................................................2-10
2.2 Storage....................................................................................................................................2-10
2.2.1 Long-Term Storage.............................................................................................................2-10
2.2.2 Bus Capacitor Reforming Procedure ..................................................................................2-10
2.3 Installing the Drive...................................................................................................................2-12
2.4 Drive Derating Data.................................................................................................................2-12
2.4.1 Temperature Derating.........................................................................................................2-12
2.4.2 Altitude Derating .................................................................................................................2-12
2.5 Chassis Dimensions and Weight.............................................................................................2-12
2.6 Heat and Watt Loss.................................................................................................................2-14
Chapter 3 Wiring......................................................................................................................................3-1
3 Power Circuit Wiring ..........................................................................................................................3-2
3.1 Hoist Mode ................................................................................................................................3-2
3.2 Traverse Mode ..........................................................................................................................3-3
3.3 Power Circuit Wiring Procedures ..............................................................................................3-4
3.3.1 Grounding .............................................................................................................................3-4
3.4 Control Board ............................................................................................................................3-7
3.4.1 Control Board Jumper Settings.............................................................................................3-7
3.4.2 Control Circuit Terminals ......................................................................................................3-8
3.5 Gate Driver Board ...................................................................................................................3-10
3.6 Interface Board (230 VDC)......................................................................................................3-13
3.7 External CT Board / Shunt Board............................................................................................3-14
Chapter 4 Getting Started .......................................................................................................................4-1
4 Overview............................................................................................................................................4-2
4.1 Checks Before Powering...........................................................................................................4-2
4.2 Precautions ...............................................................................................................................4-2
4.3 Using the DLS4 Keypad ............................................................................................................4-2
4.3.1 Keypad LED and Button Functions.......................................................................................4-3
4.4 Parameters................................................................................................................................4-4
4.4.1 DLS4 Keypad Menu Structure ..............................................................................................4-5
4.4.2 Initialization Setup.................................................................................................................4-7
Chapter 5 Programming Advanced Features .......................................................................................5-1
5 Introduction ........................................................................................................................................5-2
5.1 Application.................................................................................................................................5-2
5.1.1 Preset Reference..................................................................................................................5-2
5.2 Special Functions ......................................................................................................................5-7