Bully Dog 41561 6.0L Ford Power Pup Owner's manual

Brand: Bully Dog

Model: 41561 6.0L Ford Power Pup

Type: Owner's manual

1 10

OPERATING Instructions

6.0L FORD Power Stroke

Thank You & Enjoy!

For Free Technical Support

Call (208) 397-3200

Exhaust

Intake

Outlook Monitor

Modules

1 10

RELEARN YOUR TRANSMISSION:

For your transmission to work properly with the downloader it must be recalibrated.

Warning: You must complete this entire procedure or you may encounter problems with the transmis-

sion. By recalibrating the transmission through the following procedure you allow it to learn how the

downloader delivers power.

Find a long strait road with very little traﬃ c.

Come to a complete stop and put the downloader on its highest setting.

Moderately accelerate to 55 mph.

Allow the vehicle to shift into overdrive and while in overdrive maintain a speed of 55 mph for

15 seconds.

Then lightly apply the brake just enough to engage the brake lights, hold brake lights on while

maintaining 55 mph for another 15 seconds.

Then come to a complete stop for 20 seconds.

Repeat steps 3 through 6 ﬁ ve additional times.

Then drive normally and enjoy your Bully Dog Power Pup Downloader.

REMEMBER THIS IS A PERFORMANCE PRODUCT USE AT YOUR OWN RISK.

This product is not intended to be used to break the law.

It is necessary to remove the unit before taking your vehicle to the dealer for service, as it may interfere with the diagnostic

equipment.

Do not use this product until you have carefully read the following agreement.

This agreement sets forth the terms and conditions for the use of this product. The installation of this product indicates that the

buyer has read and understands this agreement and accepts the terms and conditions. Never exceed recommended vehicle or

tire top speed ratings.

DISCLAIMER OF LIABILITY

Bully Dog Technologies, LLC. Its distributors, jobbers, and dealers (hereafter Seller) shall be in no way responsible for the

product’s proper use and service. THE BUYER HERBY WAIVES ALL LIABILITY CLAIMS.

The Buyer acknowledges that he is not relying on the Sellers skill or judgment to select or furnish goods suitable for any particu-

lar purpose and that there are no liabilities which extend beyond the description on the face hereof, and the buyer hereby waives

all remedies or liabilities expressed or implied, arising by law or otherwise, (including without any obligation of the Seller with

respect to ﬁ tness, merchantability and consequential damages) or whether or not occasioned by the Seller’s negligence.

The Seller disclaims any warranty and expressly disclaims any liability for personal injury or damages. The Buyer acknowledges

and agrees that the disclaimer of any liability for personal injury is a material term for this agreement and the Buyer agrees to

indemnify the Seller and to hold the seller harmless from any claim related to the item of the equipment purchased. Under no

circumstances will the Seller be liable for any damages or expenses by reason of use or sale of any such equipment.

The Seller assumes no liability regarding the improper installation or misapplication of its products. It is the installer’s responsi-

bility to check for proper installation and if in doubt contact the manufacturer.

The Buyer is solely responsible for all warranty issues from the manufacturer.

LIMITATION OF WARRANTY

BULLY DOG TECHNOLOGIES, LLC. (Hereafter “Seller”) gives Limited Warranty as to description, quality, merchantability, and

ﬁ tness for any particular purpose, productiveness, or any other matter of Seller’s product sold herewith. The Seller shall be in no

way responsible for the products proper use and service and the Buyer hereby waives all rights other than those expressly written

herein. This warranty shall not be extended, altered or varied except be a written instrument signed by Seller and Buyer.

The Warranty is Limited to one (1) year from the date of sale and limited solely to the parts contained within the products kit. All

products that are in question of Warranty must be returned prepaid to the Seller and must be accompanied by a dated proof of

purchase receipt. All Warranty claims are subject to approval by BULLY DOG TECHNOLOGIES, LLC.

Under no circumstances will the Seller be liable for any labor charged or travel time incurred in diagnosis for defects, removal, or

reinstallation of this product or any other contingent expenses.

Under no circumstances will the Seller be liable for any damage or expenses incurred by reason of the use or sale of any such

equipment.

IN THE EVENT THAT THE BUYER DOES NOT AGREE WITH THIS AGREEMENT: THE BUYER MAY PROMPTLY RETURN THIS PRODUCT,

IN A NEW AND UNUSED CONDITION, WITH A DATED PROOF OF PURCHASE TO THE PLACE OF PURCHASE WITHIN TEN (10) DAYS

FROM DATE OF PURCHASE FOR A FULL REFUND.

THE INSTALLATION OF THIS PRODUCT INDICATES THAT THE BUYER HAS READ AND UNDERSTANDS THIS AGREEMENT AND

ACCEPTS ITS TERMS AND CONDITIONS.

9 2

POWER LEVEL

HORSEPOWER

GAINED

DESCRIPTION RECOMMENDED USE

100% 155

Extreme

Racing, must use pyro and boost

gauges. Modiﬁ ed transmission

highly recommended.

90% 139.5

80% 124

Performance

Driving and light towing, Must use

pyro and boost gauges.

70% 108.5

60% 93

50% 77.5

Tow

Light to heavy towing applications,

Pyro and boost gauges highly

recommended.

40% 62

30% 46.5

Economy

Every day driving and towing;

under normal driving conditions

may increase fuel economy.

20% 31

10% 15.5

0% 0 Stock

Choose the stock setting to return

to stock.

POWER TABLE

Horsepower Figures on this Chart are derived from a 2003 Power Stroke.

2005 Models will achieve about 100 hp on the 100% Power Level

Choose Between any of the Available Power Levels by Scrolling and then pressing ‘Y’

TABLE OF CONTENTS

Page 2 ............................................................................................................................... Power Table

Page 3 .................................................................................................... Introduction/Bill of Materials

Page 4 ...............................................................................................................Operating Instructions

Page 5 ...............................................................................................Main Screen/download Function

Page 6 ...........................................................................................Speed Limiter/Transmission Tuning

Page 7 ............................................................................................... Returning to Stock/DTC Function

Page 8 ........................................................................ Adjusting Power On-the-ﬂ y/OUTLOOK Monitor

Page 9 .......................................................................................................................... Recovery Mode

Page 10 .............................................................................................Transmission Re-learn Procedure

Recovery Mode:

In the event that a downloader goes into recovery mode take the following steps to recover.

Press “Y” to recover

If an error code is displayed unplug the downloader, wait ten seconds, and then plug it back in.

Once the downloader has been plugged back in it will again display a promt to enter recovery

mode, press “Y.”

Downloader will recover wehicle by returning it to stock.

Once vehicle reaches stock the downloading process can safely be restarted.

INTRODUCTION:

The Power Pup Downloader for the 2003 and newer 6.0L Ford Power Stroke turbo diesel is a very

simple instrument to operate. All operations take place inside the cab with the downloader hooked

up to the OBD ll port. Operating this downloader does not require any mechanical background.

While operating this downloader we encourage you to simply follow the instructions provided on

the screen of the Power Pup. The instructions on the screen are easy to read and comprehensive.

This instructions booklet will provide you with a detailed description how to perform downloader

operations and It is split up into easy to read sections labeled with headings.

Once you have downloaded a power program into your vehicle remember to always keep the down-

loader in the vehicle. You may need to change the power program or check and erase Diagnostic Trouble

Codes (DTCs).

NOTE: Do not use this product in conjunction with any other electronic chip or downloader that is

intended to enhance vehicle performance.

The power program must always be removed before taking the vehicle in for any kind of service, as

it may interfere with diagnostic tools used by your dealer.

BILL OF MATERIALS

• Downloader

• Downloader Cable

ADJUSTING POWER ONTHEFLY

(Using the Outlook Monitor)

Using the downloader in conjunction with the Bully Dog Outlook Monitor allows you to

adjust your horsepower levels on the ﬂ y. That means you will be able to switch between

diﬀ erent levels of power while you are driving.

Only Outlook Versions 1.2.5 & Newer Adjust Downloader Power Program. Earlier Ver-

sions of the Outlook Monitor will Defuel the Vehicle to Adjust Power.

STEPS TO ADJUSTABILITY:

If you are installing the Outlook for the ﬁ rst time, go to step two. If you already have an Outlook Monitor

installed on your 6.0L you will need to remove the Outlook plug from the OBD II port.

Using the downloader, download what ever maximum power level you would like to be

able to adjust downward. Note that the Outlook Monitor adjusts on four diﬀ erent levels so whatever

power level you download will represent 100% power on the Outlook. You will then have the ability

to adjust that power level from 0% to 100% in 25% increments.

Example: If you were to download the 155 horsepower extreme setting. When you use the Outlook to adjust

power on the ﬂ y your available settings will be: stock, 25% of 155, 50% of 155, 75% of 155, and 100% of 155.

Once you have successfully downloaded a power program you can install the Outlook and drive.

When installed the outlook monitor takes priority access over the downloader, and automatically

integrates to adjust power without requiring any extra calibration.

7 4

OPERATING INSTRUCTIONS:

1 Make sure that your key is in the oﬀ position before you plug the downloader into the vehicle.

The downloader will prompt you to turn the key to the run position.

Connect the wire that comes with the downloader into the top of the downloader and then into

the OBD II port. The OBD II port is the diagnostic port located underneath the dash on the

driver side of the vehicle(see OBD II Picture Below).

Watch the downloader light up to display its ﬁ rst screen. Then follow the in-

structions given to you on the screen of the downloader. The rest of these instruc-

tions cover the main points of

operating the downloader, but

screen-to-screen guidance is

listed on your Downloader.

If a Downloader is ever interrupted

during a download it may go into

recovery mode. refer to page 9 for

recovery instructions.

Scroll Left Scroll Right

No/Exit Scroll Down

Yes/Enter Scroll Up

OBD II Port

RETURNING TO STOCK:

Plug in the downloader and select the download option from the main menu. Once in the power level selec-

tion menu highlight 0 and press “Y”. Then follow the instruction set out on the downloader. When ﬁ nished,

the downloader will have returned the vehicle to stock power level with the speed limiter in tact and the

transmission shift patterns to stock.

DTC FUNCTION (Diagnostic Trouble Code)

Once selected from the main menu the

DTC function will display all diagnos-

tic trouble codes on your vehicle. This

function allows you to read and erase

trouble codes oﬀ of the vehicles ECU.

To erase DTCs simply press “Y” and all

DTC codes will be erased. If no DTCs are

displayed then just unplug the down-

loader and cycle the key.

Reoccurring Trouble Codes you may encounter:

P0603

P1000

Both codes are time delayed codes which may erase over time, but cannot be erased by the

Power Pup downloader.

5 6

MAIN SCREEN

The main screen gives the user two options to choose from:

DOWNLOADER:

Select this option to download a power program, remove the vehicle speed limiter, and adjust trans-

mission shifting.

DTCs:

Select this option to view and erase diagnostic trouble codes.

DOWNLOAD FUNCTION

Select the downloader option from the main menu and turn the key to the run position without starting

the vehicle. The downloader will then read and save the vehicles stock information. Once the read is

complete the downloader will display a list of power settings available. Use the up/down arrows to move

through and select a power program.

The power table on page three describes the

speciﬁ cations of each power level.

SPEED LIMITER

The downloader gives racing enthusiasts the op-

tion to remove the OEM speed limiter. This allows

the vehicle to reach speeds in excess of where the

OEM speed limiter was set, usually at 98 mph. By

selecting yes to remove the speed limiter you

agree that your vehicle has tires, suspension,

and any other neccessary modiﬁ cations rated

for speeds in excess of 140 mph.

This Modiﬁ cation is intended for race purposes

only, and should never be used on a public road

or highway.

TRANSMISSION TUNING:

The downloader oﬀ ers 3 diﬀ erent transmission tuning options to facilitate added horsepower over stock

and to make your driving experience more enjoyable. The descriptions below describe our recommenda-

tions of use with each of the three diﬀ erent options.

•AGGRESSIVE SHIFTING:

For quick and ﬁ rm shifts. This application will beneﬁ t those who use their pickups for drag racing and

competition pulling. The ﬁ rmness and quickness of shifts will increase signiﬁ cantly over stock. This ap-

plication works well with high performance aftermarket transmissions. We do not recommend that this

application be used while towing.

•SMOOTH SHIFTING:

Enjoy the feel of a shift that is smoother than stock.

This application is perfect for the non-aggressive

every day driver or those who tow on a regular

basis. This application is most eﬀ ect when used

within the power settings 50 to 80.

•STOCK SHIFTING:

We do not recommend using the stock shifting

application with any power setting above 50.

Bully Dog 41561 6.0L Ford Power Pup Owner's manual

Bully Dog 41561 6.0L Ford Power Pup Owner's manual

Bully Dog 41561 6.0L Ford Power Pup Owner's manual

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