Cornelius 2230 C4-100 User manual

Brand: Cornelius

Model: 2230 C4-100

Type: User manual

This manual is also suitable for

Cornelius 2230 C4-100 is a pre-mix beverage and ice dispenser. It can dispense up to four different beverages and ice cubes, cubelets, or hard-chipped or cracked ice. The dispenser has a built-in cold plate to keep beverages cool and a removable sink for easy cleaning. The Cornelius 2230 C4-100 is perfect for use in restaurants, bars, and other food service establishments.

ICE/SOFT DRINK

PRE-MIX DISPENSER

Models

2230 C4-100

2230 C6-100

2230 C4

2230 C6

PRINTEDIN U.S.A

IMI CORNELIUS INC; 1989-97Ó

PartNo.91748

May,1997

Revision C

THISDOCUMENTCONTAINSIMPORTANTINFORMATION

ThisManualmustbe read and understood beforeinstalling oroperating thisequipment

i91748

TABLEOFCONTENTS

Page

SAFETY PRECAUTIONS1...................................................

DESCRIPTION1........................................................

SPECIFICATIONS1.....................................................

INSTALLATIONINSTRUCTIONS2............................................

KIT27065 3...........................................................

GATERESTRICTORPLATE4............................................

ADJUSTMENT4........................................................

MAINTENANCE8...........................................................

DAILY(ORAS REQUIRED)8.............................................

WEEKLY(ORAS REQUIRED)8..........................................

MONTHLY8............................................................

START-UP&OPERATING INSTRUCTIONS8..............................

CLEANING INSTRUCTIONS8............................................

DISPENSER9..........................................................

COLDPLATE9.........................................................

BEVERAGE SYSTEMS10.................................................

SANITIZE SYRUP SYSTEMS10.......................................

TROUBLESHOOTING12......................................................

BLOWNFUSE OR CIRCUITBREAKER.12..................................

GATEDOES NOTOPEN.12...............................................

GATEDOES NOTOPENORIS SLUGGISH.AGITATORTURNS.12..........

GATEOPENS.AGITATOR DOES NOT TURN 12.............................

ICEDISPENSES CONTINUOUSLY.12......................................

SLUSHYICE.WATERIN HOPPER.12.....................................

NOPRODUCTDISPENSED13............................................

DISPENSEDPRODUCTCOMES OUTOFDISPENSINGVALVE

CLEARBUT FOAMSIN CUPORGLASS.13................................

DISPENSINGPRODUCT FOAMSASITLEAVES DISPENSINGVALVE.13.....

PARTSLIST15..............................................................

WARRANTY19..............................................................

91748

TABLEOFCONTENTS(cont’d)

Page

LISTOF FIGURES

FIGURE1. ICEDIVERTER3.............................................

FIGURE2. GATERESTRICTOR4........................................

FIGURE3.MOUNTINGTEMPLATE5.....................................

FIGURE4.BEVERAGE SYSTEMPLUMBINGDIAGRAM6VALVES 6.........

FIGURE5.BEVERAGE SYSTEMPLUMBINGDIAGRAM4VALVES 7.........

FIGURE6.WIRINGDIAGRAMBEV/CPDISPENSER14......................

FIGURE7.DISPENSERSECTIONEXPLODEDVIEW15.....................

FIGURE8.CABINETSECTIONEXPLODEDVIEW& PARTSLIST17..........

FIGURE9.SOLENOIDASSEMBLY AND PARTSLIST18.....................

LISTOF TABLES

TABLE1SPECIFICATIONS1.............................................

Manufactured UnderOne or More of the Following PatentNumbers:

3,211,336,3,274,792,3,393,839 ,3,517,860,3,739,842,4,215,803,4,227,377,4,300,359

4,346,824

Canadian PatentNumbers

912,514 (10/72),936,855 (11,73),4,429,543,4,921,149

OtherPatentsPending

191748

SAFETY PRECAUTIONS

Always:disconnectpowertothe dispenserbeforeservicing orcleaning.

Never:place handsinside ofhopperorgate area withoutdisconnecting powertothe dispenser.Agitator rota-

tion occursautomaticallywhen dispenserisenergized!

Thisice dispenserhasbeen specificallydesigned to provide protection againstpersonal injuryand eliminates

contamination ofice.Toinsurecontinued protection and sanitation,observethe following:

ALWAYS:be surethe removablelidisproperlyinstalled to preventunauthorized access tothe

hopperinteriorand possiblecontamination of the ice.

ALWAYS:be surethe upperand lowerfrontpanelsaresecurelyfastened.

ALWAYS:keep area around the dispenserclean oficecubes.

CAUTION:Dispensercannotbeusedwithcrushed orflakedice.

Use ofbaggedice which has frozenintolarge chunks canvoidwarranty.The

dispenseragitatorisnotdesignedto be anice crusher.Use oflarge chunks of

ice which”jamup”insidethehopperwill cause failureof the agitatormotorand

damagetothehopper. Ifbaggedice isused, itmustbe carefully and completely

brokenintosmall, cube--sized pieces beforefilling intothedispenserhopper.

DESCRIPTION

The 2230 seriesofice dispensers solves yourice and beverage service needsinthe sanitary,spacesaving,

economicalway.Designed tobemanuallyfilled withicefromanyremoteicemaking source,ortop mountice

maker, these dispenserswill dispensecubes(up to 1--1/4”insize),cubeletsand hard--chipped orcracked ice;

and,in addition,severalflavorsofpre--mixbeverages.

The sink can be easilyand quicklyremoved.The unitmustneverbe lifted ormoved bythe sink.

Dispensersinclude faucetsand cold platesand are designed tobesupplied direct fromsyrup tanks,with no

additionalcooling required.

IMPORTANT:Fordispensing nuggetice (ModelMH750/NM650 Ice Makers),partnumber27065 Ice

Divertermustbeinstalledonthedispenser.(See INSTALLATIONINSTRUCTIONS).

Table 1.Specifications

Model:2230 C4-100 2230 C6-100 2230 C4 2230 C6

IceStorage:100 lbs100 lbs150 lbs150 lbs

MaximumNumberofFaucetsAvailable:4 6 4 6

Built--inColdPlate:YesYesYesYes

Electrical:120/1/60 120/1/60 120/1/60 120/1/60

Dimensions:22IWide

29-3/4IDeep

30--1/2IHigh

22IWide

29-3/4IDeep

30--1/2IHigh

22IWide

29-3/4IDeep

36--3/16IHigh

22IWide

29-3/4IDeep

36--3/16IHigh

Dispensing SystemRated 125 psimax125 psimax125 psimax125 psimax

291748

INSTALLATIONINSTRUCTIONS

1.Locatethe dispenserindoorsonalevelcountertop.

A.LEG OPTION

Unpack the four (4)legsand install themintothe threaded holesprovided inthe bottomof the unit.

The installermustprovide flexibilityinthe productand utility supplyto permitshifting the position of the

dispensersufficientlytoclean the area beneathit.

Note:Beforeinstalling legs,remove thefour(4)plasticthread plugs;pushcenterinand remove the

plugs.

2.Utilitiesrouting maybe made through the rearof the cabinetbyremoving the plasticrearpanelbythe inlet

of the cold plate and removing the knock-out forthe drain hose.

Optionalrouting through the bottomof the cabinet:

A.Tip unit tothe side to access the drain block,located behind the driptray.

B.Replacethe straight fitting with 90°fitting thatisinthe drainkitsupplied withthe unit.

3.Beverage System:Connect the beverage systemproductlinesasindicated on page 6.Thiswork should be

done bya qualified service person.Notethat the hosesaremarked with numbers1through 4 or6)forsyr-

up connections.

4.Clean the hopperinterior (see CLEANINGINSTRUCTIONSon page 8).

5.Connect the powercordtoa120volt, 60 cycle,3-wire grounded receptacle.All electricalwiring mustcon-

formto nationaland localelectricalcodes.

391748

KIT27065

NOTE:Fordispensing Scotsman MH750 ”nugget”styleice and WilshireMCC550 and MCC700 compressed

icecubes:

1.Disconnectpowerto dispenser.

2.Remove upperfrontpanelfromdispenser.

3.Removeicechute and discard gaterestrictor.

4. Install IceDiverteras shown.

5.Reinstall frontpaneland energize

unit.

GATEMOUNTINGPLATE

STORAGEHOPPER

ICEDIVERTER

ICECHUTE

GASKET

10-32 WASHER

10-32 NUT

APPLYRTVTOTHIS SUR-

FACE

TOSEAL TOHOPPERGATE

MOUNTINGPLATE

FLANGE EXTENDSINTOSTORAGE

HOPPERTHROUGHGATEOPENING

FIGURE1. ICEDIVERTER

491748

GATERESTRICTORPLATE

CAUTION:Disconnectpower todispenser before installing,removing oradjusting

restrictor.

FIGURE2.GATERESTRICTOR

ADJUSTMENT

Thisdispenserisprovided with a gaterestrictorplate,installed initshighestposition.Thisplate adjuststhe rate

oficeflowfromthe dispenser. In applicationsusing buckets,carafesorotherlarge containers, the platemaybe

removed entirelyformaximumiceflow.Forglassesand cups, the platemaybe adjusted downwardtoreduce

the flowofice.The bestposition dependson the type ofice being used and the sizecontainerand mustbe

found bytrialand error.Adjustmentismade byloosening the uppertwoicechuteretaining nuts,sliding the re-

strictorplatetothe desired position and re-tightening the nuts.

If the dispenserfailsto dispensethe icewhen operated,check that the hopperhasiceinitand thatpoweris

being supplied tothe unit. If the problempersists,refertothe troubleshooting guide (page 11).

591748

FIGURE3.MOUNTINGTEMPLATE

18-3/4?

4-1/2?

14?

22?

16-1/4?

*1-1/8?3-15/16?

29-3/4?

*18-25/32?

*19-3/4?1-1/8?

FrontofUnit

Opening incabinet

bottomfordrain&

beveragehoses

Optional location for

countertop cut-out

NOTE:Legmounting locationsfor ref (5/16--18 threads)

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FIGURE 4. BEVERAGE SYSTEM PLUMBING DIAGRAM 6 VALVES

791748

FIGURE 5. BEVERAGE SYSTEM PLUMBING DIAGRAM 4 VALVES

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MAINTENANCE

The following dispensermaintenanceshould be performed at the intervalsindicated:

DAILY(orasrequired)

Removeforeign materialfromvending area driptrayto preventdrain blockage.

WEEKLY(orasrequired)

Clean vending area.Check forproperwaterdrainage fromthe vending area driptray.

MONTHLY

Clean and sanitizethe hopperinterior (see CLEANINGINSTRUCTIONS).

START--UP&OPERATINGINSTRUCTIONS

Fill the hopperwithice.Dispenseseveral large cupsofice(approximately1minutetotaldispensing time)to allow

icetofill the cold plate.Add icetothe hopperasnecessarytorefill then replacethe lid.Allow10 to15minutesfor

the cold platetocooldown.Repeat thisprocedurewheneverthe dispenserhasbeen standing overnightorother

long periodswithoutice use.Startup the beverage systemand adjust faucetstothe properbrix.Contactyourlo-

calsyrup distributorforcompleteinformation on the beverage system.

In normaloperation,pushing the ice dispenserleverwill causeicetoflowfromthe icechute. Iceflow will continue

until the dispenserleverisreleased.Pushing the leverofanyfaucetwill provide beverage of the appropriatefla-

vor.

CAUTION:Use caution toavoidspilling ice whenfilling dispenser. Immediately cleanupany

spilledice fromfilling oroperating theunit.To preventcontamination ofice,thelidmustbe

installed on theunitatall times.

CLEANINGINSTRUCTIONS

WARNING:DISCONNECTPOWER BEFORECLEANING!Do notuse metalscrapers,sharp

objectsorabrasives on theice storagehopper,top coverand the agitatordisk,as damage

may result.Do notuse solventsorothercleaning agents,as they may attack theplastic

material.

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DISPENSER

1.Clean the icestorage hopperatleastonceamonth

2.Removethe centerscrewon the agitatordisk and lift off the agitatorand the agitatordisk assembly.Wash

and rinsethemthoroughly.

3.Wash downthe inside of the hopperand top coverwith a mild detergentsolution and rinsethoroughlytore-

move all tracesofdetergent.

4.Replacethe agitator.

5.Sanitizethe inside of the hopperand agitatorwith a solution of1/2 ounce ofhousehold bleachin 1 gallon of

water.(200 PPM)

6.Replacethe agitatordisk.Sanitize asdescribed isStep 5.Besurethe centerscrewisreplaced and the

screwistight.

7.RemoveIceChuteCoverasfollows:

A.Flex sidesoutwardto disengage lowerpins.

B.Lift IceChutecoverto disengage upperpins.

C.LowerIceChutecoverdown outofunit. NOTE:Itmaybe helpfultotwistcoverslightly.

8.Clean the inside of the IceChute and IceChutecoverwithamild detergentsolution and rinsethoroughlyto

remove all tracesofdetergent.

9.ReversestepsabovetoreassembleIceChute.

10.Sanitize asdescribed inStep 5.

COLDPLATE

1.Removesplash paneland merchandiser.

2.Remove bottomtwo(2)screwson the icechute and loosen the top two(2)screws.You do nothavetore-

movethe icechute.(During re-assembly,makesurethe ice gaterestrictorisrelocated toits’ correctposition.

3.Removethe screws,holdthe beverage faucetpaneland bring forward.

4.Removethe tape holding the lowercold platecovertothe top cold platecover.

5.Lift the lowercold platecoverup intothe top cover.

6.Remove anydebrisfromthe draintrough and spring.Check that the drain holeisnotclogged.

7.Wash downthe inside of the cold plate, trayand coverwithamild detergentsolution and rinse.Asmall,long

handled brushwill be found helpful inreaching the corners.

8.Slide the coverforward, taking carethatitis securelypositioned on the cold plate.

9.Re-assemble.

10 91748

BEVERAGE SYSTEMS

WARNING:Ifnecessaryto disassemble and clean dispensing valves’ syrup flow

regulators,do notintermixtheirpistons and cylindersasthey areprecision matchedsets.

WARNING:To avoid possiblepersonal injuryorpropertydamage,do notattempt to

remove syrup tank coveruntil CO2pressurehas beenreleasedfromtank.

WARNING:Ice bincontainshazardousmoving parts. Ice rotatoris automaticallytimedto

startand move a shortdistance to break up ice inice bin.DONOTremove ice bincover

without firstunplugging unitpowercordfromelectricaloutlet.

WARNING:Flushsanitizing solution fromsyrup systemsasinstructed.Residualsanitizing

solution left insystemcouldcreatehealth hazard.

BEVERAGE SYSTEMCLEANINGAND SANITIZINGINSTRUCTIONS

1.Preparethe following cleaning,rinsing and sanitizing solutionsusing a clean,emptyfigal(5 gallon syrup

tank)foreachsolution.

CLEANINGTANK -- Fill with a solution of1/2 ounce ofamildliquid detergent(forexample, Ivoryliquid)to 1

gallon ofwarm(120_F)potablewater.

RINSINGTANK -- Fill withwarm(120_F)potablewater.

SANITIZINGTANK -- Fill withachlorine sanitizing solution inthe strength of1/2 ounce ofhousehold bleach

(sodiumhypochlorite)to 1 gallon ofcold(ambient)potablewaterto obtain a solution strength of200 PPM.

NOTE:Repeat thefollowing procedureon each of theunit’s syrup productlines and beveragefaucets.

2.Usingasuitable pail orbucket, fill one with a detergentsolution and a second containerwith a sanitizing

solution inthe strengthsasdescribed instep 1.

A.Removethe syrup line quick disconnect fitting fromthe product tankand submerge inthe detergent

solution.Clean with a nylon bristle brush(do notuse a wire brush).Rinsewithclean potablewater.

B.Wearing sanitarygloves,nextsubmerge the quick disconnect fitting inthe sanitizing containerfor15

minutes.Remove and airdry.

3.Hook-up the sanitized productline fitting (step 2)tothe cleaning tank.Hook-up a gasdisconnect fitting tothe

tankand pressurizewith 60 to 80 psigCO2.Energizethe beverage faucetcontinuouslyfor1minutetore-

move all airbubbles.Continue to operatethe faucetuntil liquid dispensed isfree ofany syrup.Cyclethe fau-

cet for15 secondson,off and then immediatelyon again.Repeat thisprocedurefor15 cycles.Then ener-

gizethe faucet toremainflowing for3minutes.

4.Hook-up the rinsing tankand pressurizewith60to 80 psigCO2.Flushthe cleaning solution fromthe product

line by cycling the faucetasdescribed instep 3 and energizethe faucet toflowcontinuouslyfor3minutes.

5.Hook-up the sanitizing tankand pressurizewith60to 80 psigCO2.Flowthe sanitizing solution through the

beverage faucetby cycling the faucetasdescribed instep 3.Nextenergizethe faucetcontinuouslytoflush

atleast2cupsof the sanitizing solution through the system.Finallydeenergizethe faucetand allowthe sani-

tizertoremain pressurized inthe line to 20 minutes.

11 91748

6.Wearing sanitarygloves.removethe faucetnozzle and diffuser.Repeat the cleaning and sanitizing proce-

duresasdescribed instep 2, then reassembletothe faucet.

7.Disconnect the sanitizing tank.Hook-up the product tanktothe unitand tothe CO2system.Energizethe fau-

cet toflushthe sanitizing solution fromthe syrup line and the faucet. Continue flowon the faucetuntil only

syrup isdispensed.

1291748

TROUBLESHOOTING

IMPORTANT:Onlyqualified personnelshouldservice internalcomponentsofelectricalwiring.

WARNING:Disconnectelectricalpowerto unitbefore attempting any electricalrepairsto

internalcomponents. ifrepairs areto bemadetoCO2,syrup orplainwatersystems,shutoff

plainwaterand CO2supplies then disconnectsyrup tanks and bleedsystemspressures

beforeproceeding.

Shouldyourunit fail to operateproperly,check that thereispowertotheunitand that thehoppercon-

tainsice. If theunitdoes notdispense,check thefollowing chartunderthe appropriate symptomstoaid

inlocating thedefect.

TroubleProbableCause

BLOWNFUSE OR CIRCUITBREAKER.A.Shortcircuitinwiring.

B.Defective gatesolenoid.

C.Defective agitatormotor.

GATEDOES NOTOPEN.A.No power.

B.Bentdepressorplate(doesnotactuateswitch).

C.Defective dispensing switch.

D.Blown/defectivefuse orjammed gatesolenoid.

GATEDOES NOTOPENORIS SLUGGISH.

AGITATORTURNS.A.Defective gatesolenoid.

B.Excessive pressure againstgateslide.

C.Weakgatespring.

GATEOPENS.AGITATOR DOES NOT TURN A. Icesolidified in hopper.

B.Defective agitatormotor.

C.Defectivecapacitor.

D.Defective agitation timer.

ICEDISPENSES CONTINUOUSLY.A.Stuck orbentdepressorplate(doesnot

releaseswitch).

B.Defective dispensing switch.

C. Improperswitchinstallation.

SLUSHYICE.WATERIN HOPPER.A.Blocked drain.

B.Unitnotlevel.

C.Poorice qualitydue towaterqualityor

icemakerproblems.

D. Improperuse of flaked ice.

13 91748

Contactyourlocalsoft drinkorbeverage equipmentdistributorforadditional information and

troubleshooting ofbeverage system.

TroubleProbableCauseRemedy

NOPRODUCTDISPENSEDA.Product tankquick disconnects

notproperly connected.A.Connectquick disconnects.

B.No productsupply(product

tankempty).B.Replenish productsupplyas

instructed.

C.NoCO2supply.C.ReplenishCO2supplyas

instructed.

DISPENSEDPRODUCT

COMES OUTOFDISPENSING

VALVE CLEARBUT FOAMSIN

CUPORGLASS.

A.Oil filmorsoap scumin glass

orcup.A.Useclean cupsand glasses.

B. Ice used forfinished drinkis

sub-cooled.B.Do notuseice directlyfrom

freezer.Allowiceto become“wet”

before using.RefertoNOTE.

NOTE:Ice alsocauses dispensing problem.Whenfinished drinkhits sharpedges ofice,carbonation

isreleasedfromdrink.

DISPENSINGPRODUCT

FOAMS AS ITLEAVES

DISPENSINGVALVE.

A.Product tankCO2regulator

adjusted too high.A.Adjustproduct tankCO2regulator

to properequilibriumpressure as

instructed, then replace product

supply.

B.Dispensing valverestricted or

dirty.B.Sanitize productsystemas

instructed.

C.Tube -- swivelnut

overtightened,distorting nylon

setwasherinside -- resulting in

restricted product flow.

C.Replace nylon washer.Makesure

itisproperly seated.

D.Oil,waterordirtinCO2supply.D.Removecontaminated CO2.

Clean CO2system(lines,

regulatoretc.). Install clean CO2

supply.

1491748

FIGURE 6. WIRING DIAGRAM BEV/CP DISPENSER

WHEN REPLACING SOLENOID,

ADJUST TO 7/8-IN. AS SHOWN

BEFORE TIGHTENING MOUNTING SCREWS.

15 91748

33 32

20 21

22 23

25 328

FIGURE7.DISPENSERSECTIONEXPLODEDVIEW

1691748

DISPENSERSECTIONPARTSLIST

Index

No.PartNo.Description

1 91498 Wiring Diagram

2 91546 IceGateRestrictorInstructions

3 70439 Leg,4”

4 70855 SinkGrill

5 52030 Sink

6 52028 Lid

7 31163 SwitchBootAdapter

8 31007 SwitchBoot

9 30895 DispenserSwitch

10 70847 SwitchSpacer

11 215150 Depressor,Cup Activated

12 22644 DepressorRetainer (for21515)

13 27126 DepressorPush Lever

14 27107 DepressorRetainer (for27136)_

15 52026*MerchandiserFrame

28996** Panel,S/SMerchandiser

16 27638 SplashPanel

17 10145 SinkMtg.Pin

18 70545 Clamp

19 51775 FlexibleDrainFitting

20 51801 ColdPlateDrainInsulation

21 52049 DrainInsulation

22 27470 Mounting Bracket

23 52037 PlasticDrainFitting

24 52044 O-Ring (2required)

25 50997 Syrup.Fitting

26 51280 90°Fitting

27 50249 Armaflex,1/2IDx3/8Wx72”

28 50279 Armaflex,1-1/8IDx3/8Wx72”

29 28035 Beverage Panel4Valve

28036 Beverage Panel,6Valve

30 51455 RearCoverPlate

31 27363 LowerMounting Bracket

32 27345 UpperMounting Bracket

33 Graphics CallsPartsDept.

34 51996*Plexiglass Panel

*For Models2230C4 and 2230C6

** For Models2230C4-100 and 2230C6-100

17 91748

1,18

FIGURE8.CABINETSECTIONEXPLODEDVIEW&PART LIST

Item

No.PartNo.Description

1 30794 AgitatorMotorHeater

2 31406 Fuse,1-1/4Amp

70438 RebuildKit

31551 SolenoidServiceKit

3 31093 SolenoidAssembly

4 31763 AgitatorTimer

5 30774 Capacitor

6 51891 GateGasket

7 53015 IceChuteBack Section

8 53016 IceChuteCover

9 50842 MotorPlateInsulation

10 51860 MotorGasket

11 51859 MotorShaft Seal

12 32498 AgitatorMotor

13 51916 AgitatorDisk

14 26591*Agitator

15 29026** Agitator

16 23062 FoamShield

17 214910 GateSlide

18 70341 HeaterSpring

19 70260 1/4-20 x1”Phil RdHdScrew

20 70815 1/4-20 HexMotorMounting Screw

*For Models2230C4 and 2230C6

** For Models2230C4-100 and 2230C6-100

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