Fagor CNC 8070 for other applications Owner's manual

Type
Owner's manual
REMOTE
TERMINAL
HBH3
HBH4
Ref. 1905
Soft: V02.00
All rights reserved. No part of this documentation may be transmitted,
transcribed, stored in a backup device or translated into another language
without Fagor Automation’s consent. Unauthorized copying or distributing of this
software is prohibited.
The information described in this manual may be subject to changes due to
technical modifications. Fagor Automation reserves the right to change the
contents of this manual without prior notice.
All the trade marks appearing in the manual belong to the corresponding owners.
The use of these marks by third parties for their own purpose could violate the
rights of the owners.
It is possible that CNC can execute more functions than those described in its
associated documentation; however, Fagor Automation does not guarantee the
validity of those applications. Therefore, except under the express permission
from Fagor Automation, any CNC application that is not described in the
documentation must be considered as "impossible". In any case, Fagor
Automation shall not be held responsible for any personal injuries or physical
damage caused or suffered by the CNC if it is used in any way other than as
explained in the related documentation.
The content of this manual and its validity for the product described here has been
verified. Even so, involuntary errors are possible, hence no absolute match is
guaranteed. However, the contents of this document are regularly checked and
updated implementing the necessary corrections in a later edition. We appreciate
your suggestions for improvement.
The examples described in this manual are for learning purposes. Before using
them in industrial applications, they must be properly adapted making sure that
the safety regulations are fully met.
TRANSLATION OF THE ORIGINAL MANUAL.
This manual is a translation of the original manual.This manual, as well as the
documents derived from it, have been drafted in Spanish. In the event of any
contradictions between the document in Spanish and its translations, the wording
in the Spanish version shall prevail. The original manual will be labeled with the
text "ORIGINAL MANUAL".
REF. 1905
S
OFT: V02.00
·3·
INDEX
Declaration of HBH3 conformity ................................................................................................... 5
Declaration of HBH4 conformity ................................................................................................... 7
TÜV safety certificate.................................................................................................................. 11
CHAPTER 1 CHARACTERISTICS AND CONNECTION
1.1 Terminal HBH3 .............................................................................................................. 14
1.1.1 Technical characteristics............................................................................................ 14
1.1.2 Dimensions ................................................................................................................ 15
1.1.3 Connection box (HCI)................................................................................................. 16
1.1.4 Connectors.................................................................................................................16
1.1.5 Connection diagram................................................................................................... 18
1.1.6 Electrical diagram....................................................................................................... 19
1.1.7 Mounting the stand-by station.................................................................................... 20
1.1.8 Mounting the connection box (HCI) in the cabinet ..................................................... 20
1.2 HBH4 terminal................................................................................................................21
1.2.1 Technical characteristics............................................................................................ 21
1.2.2 Dimensions ................................................................................................................ 22
1.2.3 Connection box (HCI)................................................................................................. 23
1.2.4 Connectors.................................................................................................................23
1.2.5 Connection diagram................................................................................................... 25
1.2.6 Electrical diagram....................................................................................................... 26
1.2.7 Mounting the charging station .................................................................................... 27
CHAPTER 2 PARAMETER SETTING AND START-UP
2.1 Configuration of the HBH3 terminal ............................................................................... 29
2.2 Configuration of the HBH4 terminal ............................................................................... 30
2.3 CNC parameter setting .................................................................................................. 33
2.4 Integration into the PLC ................................................................................................. 34
2.4.1 Check of the resources in use.................................................................................... 34
2.4.2 Integration of the HBH.C and HBH-DEF.H files in the machine PLC......................... 35
2.4.3 Integration of the PLC error and warnings file............................................................ 37
2.4.4 Configuration of the HBH.C and HBH-DEF.H files..................................................... 38
2.5 Updating the software version of the terminal................................................................ 42
2.5.1 Quick procedure......................................................................................................... 42
2.5.2 Emergency procedure................................................................................................ 42
CHAPTER 3 DESCRIPTION OF THE KEYS AND THE SWITCHES.
3.1 Terminal HBH3 .............................................................................................................. 43
3.1.1 General view .............................................................................................................. 43
3.1.2 Keyboard.................................................................................................................... 44
3.1.3 Status LED.................................................................................................................45
3.1.4 Touch screen stylus ................................................................................................... 45
3.1.5 Status selector and potentiometers............................................................................ 46
3.1.6 Safety Devices ........................................................................................................... 47
3.2 HBH4 terminal................................................................................................................48
3.2.1 General view .............................................................................................................. 48
3.2.2 Keyboard.................................................................................................................... 49
3.2.3 Status LEDs ............................................................................................................... 50
3.2.4 Touch screen stylus ................................................................................................... 50
3.2.5 Status selector and potentiometers............................................................................ 51
3.2.6 Safety Devices ........................................................................................................... 52
3.2.7 Charging station......................................................................................................... 53
3.2.8 Replacing the battery ................................................................................................. 53
·4·
REF. 1905
S
OFT: V02.00
CHAPTER 4 OPERATION
4.1 Power-up and connection of the CNC and terminal HBH4............................................ 55
4.2 Operating screens and diagnosis/configuration screens ............................................... 56
4.2.1 Diagnosis screen ....................................................................................................... 56
4.2.2 Configuration screen.................................................................................................. 57
4.2.3 Alarm and HMI configuration ..................................................................................... 58
4.2.4 Selector dialog ........................................................................................................... 59
4.2.5 Screen saver.............................................................................................................. 60
4.3 General description of the data displayed on screen..................................................... 61
4.4 Monitor mode and operating mode of the terminal ........................................................ 62
4.5 Screens, status information and softkey menu.............................................................. 63
4.6 Automatic mode............................................................................................................. 66
4.7 Jog mode ....................................................................................................................... 68
4.8 Mdi mode ....................................................................................................................... 71
4.9 Shortcut to the axis coordinate, F and S........................................................................ 74
4.10 Presetting origins and the origin/clamp table................................................................. 76
4.11 Presetting and tool tables .............................................................................................. 78
4.12 PLC texts, messages and errors ................................................................................... 81
4.13 Machines with multiple spindles .................................................................................... 83
4.14 Multi-channel management ........................................................................................... 84
CHAPTER 5 SALES REFERENCE
5.1 HBH3 remote terminal ................................................................................................... 85
5.2 HBH4 remote terminal ................................................................................................... 86
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    
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     

      
       
   
  
      
  
      
  
 

 
    
 
      

  
  
  

I 
   
    
I 


  
 
 
 
  
 
   
   
 
  
 
    
   
      
  
   
  
   + 
  
  
   

      
  
  
     
     

 I  
     
  
  
       
  
       
I 
 
  
 
    

 


   
     

         
    
    
      
            
REF. 1905
S
OFT: V02.00
1
·13·
CHARACTERISTICS AND
CONNECTION
The remote terminal HBH3 / HBH4 provides operators auxiliary information about the machine when
they move and are too far away from the monitor.
Two versions are available:
Terminal with Ethernet cable: HBH3
Wireless terminal: HBH4
The interface is the same in both models.
·14·
Remote terminal HBH3/HBH4
1.
CHARACTERISTICS AND CONNECTION
REF. 1905
S
OFT: V02.00
Terminal HBH3
1.1 Terminal HBH3
1.1.1 Technical characteristics
Operating system: Windows CE 6.0
CPU: ARM Cortex A8 600 MHz
Flash memory: 128 MB
RAM memory: 128 MB SDRAM
Keyboard: 6 command keys and 13 softkeys
Status LEDs: two-color: Red/Green
Screen: TFT LCD 5"
Screen resolution: RGB 480 x 272
Screen contrast: 500:1
Interface type: ETHERNET and USB 2.0 type A
U
B
operating voltage: 24 ±25% V DC
Current peak on power-up: 250 mA
Stop buttons: 2
Enabling device: 3-position switch
Status switch: 16 encoded BCD statuses
Impulses per turn of the handwheel 40
Working temperature: between +5 ºC and +45 ºC (between 59
ºF and 95 ºF)
Storage and transport temperature: between -20 ºC and +70 ºC (between 59
ºF and 95 ºF)
Operating relative humidity: maximum 95% non-condensing
Relative storage and transport humidity: maximum 95% non-condensing
Degree of protection: IP64
Maximum work altitude: According to the provisions of the
Directive: IEC-61131-2, 2007.
Dimensions:
Length: 220 mm
Height: 130 mm
Depth: 50 mm
Weight (without the cable): 0.700 kg
Remote terminal HBH3/HBH4
CHARACTERISTICS AND CONNECTION
1.
REF. 1905
S
OFT: V02.00
·15·
Terminal HBH3
1.1.2 Dimensions
The dimensions in the figure are indicated in millimeters
220
130
50
105
80
160
115
60
28
·16·
Remote terminal HBH3/HBH4
1.
CHARACTERISTICS AND CONNECTION
REF. 1905
S
OFT: V02.00
Terminal HBH3
1.1.3 Connection box (HCI)
The cables used for the connections to the CNC must be shielded. In addition, the Ethernet cables
must be category 6.
1.1.4 Connectors
Connector 1 - Power supply
Connector 2 - Enabling device
Connector Description
1 Operating voltage (18-30 V DC / 0.3 A min)
2 Enabling device
3 Ethernet
4 STOP button
5 Status switch
6 Ethernet (RJ45)
Signal Description
24 V 24 V (+/- 10%) power supply
0 V 0 V power supply
GND Ground
Signal Description
C2o Enabling device (C2-NO)
C2 Enabling device (C2)
C1o Enabling device (C1-NO)
C1 Enabling device (C1)
Remote terminal HBH3/HBH4
CHARACTERISTICS AND CONNECTION
1.
REF. 1905
S
OFT: V02.00
·17·
Terminal HBH3
Connector 3 - Ethernet
Connector 4 - STOP button
Connector 5 - Status switch
Circular connector
Signal Description
RX+ Ethernet RX+
RX- Ethernet RX-
TX+ Ethernet TX+
TX- Ethernet TX-
Signal Description
C2b Emergency stop button C2b
C2a Emergency stop button C2a
C1b Emergency stop button C1b
C1a Emergency stop button C1a
Signal Description
3 Status switch (bit 3)
2 Status switch (bit 2)
1 Status switch (bit 1)
0 Status switch (bit 0)
COM Status switch (com)
Pin Description Pin Description
1 Emergency stop button (C1) 11 Ethernet RX+
2 Emergency stop button (C2) 12 0 V DC voltage supply
3 Enabling device (C2-NO) 13 Emergency stop button (C2)
4 Enabling device (C1-NO) 14 Enabling device (C2)
5 Enabling device (C1) 15 Status switch (bit 3)
6 Status switch (com) 16 Status switch (bit 2)
7 Status switch (bit 0) 17 Ethernet RX-
8 Status switch (bit 1) 18 Emergency stop button (C1)
9 Ethernet TX- 19 +24 V DC voltage supply
10 Ethernet TX+
·18·
Remote terminal HBH3/HBH4
1.
CHARACTERISTICS AND CONNECTION
REF. 1905
S
OFT: V02.00
Terminal HBH3
1.1.5 Connection diagram
The HBH3 terminal must be connected to the CNC as shown in the following figure.
The terminal can be directly connected to the CNC via Ethernet. Should it be required that further
equipment be connected to the CNC, a switch must be used.
SAFETY
CIRCUIT
I/O
PLC
SWITCH
ETHERNET
ETHERNET
+24V
Remote terminal HBH3/HBH4
CHARACTERISTICS AND CONNECTION
1.
REF. 1905
S
OFT: V02.00
·19·
Terminal HBH3
1.1.6 Electrical diagram
Recommended Switch model:
(*) Switch: 5TX-2891001.
See "5.1 HBH3 remote terminal" on page 85.
·20·
Remote terminal HBH3/HBH4
1.
CHARACTERISTICS AND CONNECTION
REF. 1905
S
OFT: V02.00
Terminal HBH3
1.1.7 Mounting the stand-by station
The stand-by station is designed for wall or desktop mounting.
1.1.8 Mounting the connection box (HCI) in the cabinet
Wall mounting
Desktop mounting
Mounting hole in the cabinet Mounting the connection box
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Fagor CNC 8070 for other applications Owner's manual

Type
Owner's manual

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