Fagor CNC 8065 for milling machines Owner's manual

REMOTE

TERMINAL

HBH3

HBH4

Ref. 1905

Soft: V02.00

transcribed, stored in a backup device or translated into another language

without Fagor Automation’s consent. Unauthorized copying or distributing of this

software is prohibited.

The information described in this manual may be subject to changes due to

technical modifications. Fagor Automation reserves the right to change the

contents of this manual without prior notice.

All the trade marks appearing in the manual belong to the corresponding owners.

The use of these marks by third parties for their own purpose could violate the

rights of the owners.

It is possible that CNC can execute more functions than those described in its

associated documentation; however, Fagor Automation does not guarantee the

validity of those applications. Therefore, except under the express permission

from Fagor Automation, any CNC application that is not described in the

documentation must be considered as "impossible". In any case, Fagor

Automation shall not be held responsible for any personal injuries or physical

damage caused or suffered by the CNC if it is used in any way other than as

explained in the related documentation.

The content of this manual and its validity for the product described here has been

verified. Even so, involuntary errors are possible, hence no absolute match is

guaranteed. However, the contents of this document are regularly checked and

updated implementing the necessary corrections in a later edition. We appreciate

your suggestions for improvement.

The examples described in this manual are for learning purposes. Before using

them in industrial applications, they must be properly adapted making sure that

the safety regulations are fully met.

TRANSLATION OF THE ORIGINAL MANUAL.

This manual is a translation of the original manual.This manual, as well as the

documents derived from it, have been drafted in Spanish. In the event of any

contradictions between the document in Spanish and its translations, the wording

in the Spanish version shall prevail. The original manual will be labeled with the

text "ORIGINAL MANUAL".

REF. 1905

S

OFT: V02.00

·3·

INDEX

Declaration of HBH3 conformity ................................................................................................... 5

Declaration of HBH4 conformity ................................................................................................... 7

TÜV safety certificate.................................................................................................................. 11

CHAPTER 1 CHARACTERISTICS AND CONNECTION

1.1 Terminal HBH3 .............................................................................................................. 14

1.1.1 Technical characteristics............................................................................................ 14

1.1.2 Dimensions ................................................................................................................ 15

1.1.3 Connection box (HCI)................................................................................................. 16

1.1.4 Connectors.................................................................................................................16

1.1.5 Connection diagram................................................................................................... 18

1.1.6 Electrical diagram....................................................................................................... 19

1.1.7 Mounting the stand-by station.................................................................................... 20

1.1.8 Mounting the connection box (HCI) in the cabinet ..................................................... 20

1.2 HBH4 terminal................................................................................................................21

1.2.1 Technical characteristics............................................................................................ 21

1.2.2 Dimensions ................................................................................................................ 22

1.2.3 Connection box (HCI)................................................................................................. 23

1.2.4 Connectors.................................................................................................................23

1.2.5 Connection diagram................................................................................................... 25

1.2.6 Electrical diagram....................................................................................................... 26

1.2.7 Mounting the charging station .................................................................................... 27

CHAPTER 2 PARAMETER SETTING AND START-UP

2.1 Configuration of the HBH3 terminal ............................................................................... 29

2.2 Configuration of the HBH4 terminal ............................................................................... 30

2.3 CNC parameter setting .................................................................................................. 33

2.4 Integration into the PLC ................................................................................................. 34

2.4.1 Check of the resources in use.................................................................................... 34

2.4.2 Integration of the HBH.C and HBH-DEF.H files in the machine PLC......................... 35

2.4.3 Integration of the PLC error and warnings file............................................................ 37

2.4.4 Configuration of the HBH.C and HBH-DEF.H files..................................................... 38

2.5 Updating the software version of the terminal................................................................ 42

2.5.1 Quick procedure......................................................................................................... 42

2.5.2 Emergency procedure................................................................................................ 42

CHAPTER 3 DESCRIPTION OF THE KEYS AND THE SWITCHES.

3.1 Terminal HBH3 .............................................................................................................. 43

3.1.1 General view .............................................................................................................. 43

3.1.2 Keyboard.................................................................................................................... 44

3.1.3 Status LED.................................................................................................................45

3.1.4 Touch screen stylus ................................................................................................... 45

3.1.5 Status selector and potentiometers............................................................................ 46

3.1.6 Safety Devices ........................................................................................................... 47

3.2 HBH4 terminal................................................................................................................48

3.2.1 General view .............................................................................................................. 48

3.2.2 Keyboard.................................................................................................................... 49

3.2.3 Status LEDs ............................................................................................................... 50

3.2.4 Touch screen stylus ................................................................................................... 50

3.2.5 Status selector and potentiometers............................................................................ 51

3.2.6 Safety Devices ........................................................................................................... 52

3.2.7 Charging station......................................................................................................... 53

3.2.8 Replacing the battery ................................................................................................. 53

·4·

REF. 1905

S

OFT: V02.00

CHAPTER 4 OPERATION

4.1 Power-up and connection of the CNC and terminal HBH4............................................ 55

4.2 Operating screens and diagnosis/configuration screens ............................................... 56

4.2.1 Diagnosis screen ....................................................................................................... 56

4.2.2 Configuration screen.................................................................................................. 57

4.2.3 Alarm and HMI configuration ..................................................................................... 58

4.2.4 Selector dialog ........................................................................................................... 59

4.2.5 Screen saver.............................................................................................................. 60

4.3 General description of the data displayed on screen..................................................... 61

4.4 Monitor mode and operating mode of the terminal ........................................................ 62

4.5 Screens, status information and softkey menu.............................................................. 63

4.6 Automatic mode............................................................................................................. 66

4.7 Jog mode ....................................................................................................................... 68

4.8 Mdi mode ....................................................................................................................... 71

4.9 Shortcut to the axis coordinate, F and S........................................................................ 74

4.10 Presetting origins and the origin/clamp table................................................................. 76

4.11 Presetting and tool tables .............................................................................................. 78

4.12 PLC texts, messages and errors ................................................................................... 81

4.13 Machines with multiple spindles .................................................................................... 83

4.14 Multi-channel management ........................................................................................... 84

CHAPTER 5 SALES REFERENCE

5.1 HBH3 remote terminal ................................................................................................... 85

5.2 HBH4 remote terminal ................................................................................................... 86

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  

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

 ®

       65  80339   

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   

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     

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 

      

     



      

       

   

  

      

  

      

  

  



 

     

 

       



  

  

  



I 

   

    

I 

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

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

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  

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 

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 

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 

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  

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 

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   

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   

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 

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  

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 

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    

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   

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      

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  

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   

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  

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   + 

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  

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  

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   



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      

  

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  

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     

     



 I  

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     

  

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  

       

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  

       

I 

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 

  

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 

    

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



 



  



 





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    

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       •    •  

REF. 1905

S

OFT: V02.00

1

·13·

CHARACTERISTICS AND

CONNECTION

The remote terminal HBH3 / HBH4 provides operators auxiliary information about the machine when

they move and are too far away from the monitor.

Two versions are available:

• Terminal with Ethernet cable: HBH3

• Wireless terminal: HBH4

The interface is the same in both models.

·14·

Remote terminal HBH3/HBH4

1.

CHARACTERISTICS AND CONNECTION

REF. 1905

S

OFT: V02.00

Terminal HBH3

1.1 Terminal HBH3

1.1.1 Technical characteristics

Operating system: Windows CE 6.0

CPU: ARM Cortex A8 600 MHz

Flash memory: 128 MB

RAM memory: 128 MB SDRAM

Keyboard: 6 command keys and 13 softkeys

Status LEDs: two-color: Red/Green

Screen: TFT LCD 5"

Screen resolution: RGB 480 x 272

Screen contrast: 500:1

Interface type: ETHERNET and USB 2.0 type A

U

B

operating voltage: 24 ±25% V DC

Current peak on power-up: 250 mA

Stop buttons: 2

Enabling device: 3-position switch

Status switch: 16 encoded BCD statuses

Impulses per turn of the handwheel 40

Working temperature: between +5 ºC and +45 ºC (between 59

ºF and 95 ºF)

Storage and transport temperature: between -20 ºC and +70 ºC (between 59

ºF and 95 ºF)

Operating relative humidity: maximum 95% non-condensing

Relative storage and transport humidity: maximum 95% non-condensing

Degree of protection: IP64

Maximum work altitude: According to the provisions of the

Directive: IEC-61131-2, 2007.

Dimensions:

Length: 220 mm

Height: 130 mm

Depth: 50 mm

Weight (without the cable): 0.700 kg

Remote terminal HBH3/HBH4

CHARACTERISTICS AND CONNECTION

1.

REF. 1905

S

OFT: V02.00

·15·

Terminal HBH3

1.1.2 Dimensions

The dimensions in the figure are indicated in millimeters

220

130

50

105

80

160

115

60

28

·16·

Remote terminal HBH3/HBH4

1.

CHARACTERISTICS AND CONNECTION

REF. 1905

S

OFT: V02.00

Terminal HBH3

1.1.3 Connection box (HCI)

The cables used for the connections to the CNC must be shielded. In addition, the Ethernet cables

must be category 6.

1.1.4 Connectors

Connector 1 - Power supply

Connector 2 - Enabling device

Connector Description

1 Operating voltage (18-30 V DC / 0.3 A min)

2 Enabling device

3 Ethernet

4 STOP button

5 Status switch

6 Ethernet (RJ45)

Signal Description

24 V 24 V (+/- 10%) power supply

0 V 0 V power supply

GND Ground

Signal Description

C2o Enabling device (C2-NO)

C2 Enabling device (C2)

C1o Enabling device (C1-NO)

C1 Enabling device (C1)

Remote terminal HBH3/HBH4

CHARACTERISTICS AND CONNECTION

1.

REF. 1905

S

OFT: V02.00

·17·

Terminal HBH3

Connector 3 - Ethernet

Connector 4 - STOP button

Connector 5 - Status switch

Circular connector

Signal Description

RX+ Ethernet RX+

RX- Ethernet RX-

TX+ Ethernet TX+

TX- Ethernet TX-

Signal Description

C2b Emergency stop button C2b

C2a Emergency stop button C2a

C1b Emergency stop button C1b

C1a Emergency stop button C1a

Signal Description

3 Status switch (bit 3)

2 Status switch (bit 2)

1 Status switch (bit 1)

0 Status switch (bit 0)

COM Status switch (com)

Pin Description Pin Description

1 Emergency stop button (C1) 11 Ethernet RX+

2 Emergency stop button (C2) 12 0 V DC voltage supply

3 Enabling device (C2-NO) 13 Emergency stop button (C2)

4 Enabling device (C1-NO) 14 Enabling device (C2)

5 Enabling device (C1) 15 Status switch (bit 3)

6 Status switch (com) 16 Status switch (bit 2)

7 Status switch (bit 0) 17 Ethernet RX-

8 Status switch (bit 1) 18 Emergency stop button (C1)

9 Ethernet TX- 19 +24 V DC voltage supply

10 Ethernet TX+

·18·

Remote terminal HBH3/HBH4

1.

CHARACTERISTICS AND CONNECTION

REF. 1905

S

OFT: V02.00

Terminal HBH3

1.1.5 Connection diagram

The HBH3 terminal must be connected to the CNC as shown in the following figure.

The terminal can be directly connected to the CNC via Ethernet. Should it be required that further

equipment be connected to the CNC, a switch must be used.

SAFETY

CIRCUIT

I/O

PLC

SWITCH

ETHERNET

+24V

Remote terminal HBH3/HBH4

CHARACTERISTICS AND CONNECTION

1.

REF. 1905

S

OFT: V02.00

·19·

Terminal HBH3

1.1.6 Electrical diagram

Recommended Switch model:

(*) Switch: 5TX-2891001.

See "5.1 HBH3 remote terminal" on page 85.

·20·

Remote terminal HBH3/HBH4

1.

CHARACTERISTICS AND CONNECTION

REF. 1905

S

OFT: V02.00

Terminal HBH3

1.1.7 Mounting the stand-by station

The stand-by station is designed for wall or desktop mounting.

1.1.8 Mounting the connection box (HCI) in the cabinet

Wall mounting

Desktop mounting

Mounting hole in the cabinet Mounting the connection box

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