FormNo.3373-881RevC
48in,52inor60inE-ZVac™BlowerandDriveKit
ZMaster
®
2000SeriesMower
ModelNo.78571—SerialNo.312000001andUp
ModelNo.78572—SerialNo.312000001andUp
ModelNo.78573—SerialNo.312000001andUp
InstallationInstructions
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
–
Preparethemower.
2
Nopartsrequired
–
Removetheexistingbeltcover,bracket
andthedischargechute.
Pulleyassembly1
Pulleymount1
3
Locknuts(3/8inch)
3
Installthepulleyassembly.
Bafe
1
Bolt(5/16x7/8inch)
1
Bolt(3/8x7/8inch)
2
Flangenut(5/16inch)
1
4
Flangenut(3/8inch)
2
Installthebafe.
Pivotpin1
BlowerAssembly1
5
Rollpin3/16x7/8inches
1
Installtheblowerassembly.
Beltcoverbracket1
Carriagebolt(1/4x3/4inches)
2
6
Locknut(1/4inch)
2
Installthenewbeltcoverbracketfor48
and52inchmowers.
Beltcoverbracket1
Carriagebolt(1/4x3/4inches)
2
7
Locknut(1/4inch)
2
Installthenewbeltcoverbracketfor60
inchmowers.
Baggerbelt1
Blowerbeltcover1
8
Spring
1
Installthebaggerbelt,spring,andbelt
cover.
1
PreparingtheMower
NoPartsRequired
Procedure
Performthefollowingproceduretopreparethemowerfor
attachingtheblowerandnishingkit.
1.DisengagethePTO,movethemotioncontrolleversto
theneutrallockedposition,andsettheparkingbrake.
2.Stoptheengine,removethekey,andwaitforallmoving
partstostopbeforeleavingtheoperatingposition.
3.Repairallbentordamagedareasofthemowerdeck
andreplaceanymissingparts.
4.Cleanthemowerofanydebrisonthedeckorrearpart
ofthemowertoeaseinstallation.
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
*3373-881*C
2
RemovingtheExistingBelt
Cover,Bracketandthe
DischargeChute
NoPartsRequired
Procedure
Note:Cleantheareaaroundthebeltcoverbeforeremoving
it.
1.Lowerthemowerdecktothelowestheight-of-cut
position.
2.Removetheright-handbeltcover(Figure1).
G009036
1
2
Figure1
1.Pushtabdown2.Removebeltcover
3.Removetheexistingright-handbeltcoverbracketand
savethehardwareforwhenyouremovethebagger
andtheblower(Figure2).
g018602
1
2
3
4
Figure2
1.Right-handbeltcover
bracket
3.Flangenut
2.Washer(onlypresenton
60inchdecks)
4.Dischargechute
4.Removethedischargechuteandsavethehardware.
g015594
1
6 2
4
7
3
5
Figure3
1.Bolt
5.Springinstalled
2.Spacer
6.Dischargechute
3.Locknut
7.“J”hookendofthespring
4.Spring
5.Storetherighthandbeltcover,bracketandthe
dischargechuteforlateruse.Theseshouldbereusedif
thebagger,blowerandthepulleyareremoved.
2
3
InstallingthePulleyAssembly
Partsneededforthisprocedure:
1Pulleyassembly
1Pulleymount
3
Locknuts(3/8inch)
Procedure
1.Liftuptheoorpanandremoveitfromtheunit.
2.Insertaratchetintothesquareholeinthedeckidler
(Figure4).
3.Rotatethedeckidlerclockwiseandremovethedeck
belt(Figure4).
g018603
Figure4
1.Clutchpulley5.Squareholeintheidler
armfortheratchet
2.Deckbelt6.Idlergreasezerk
3.Springloadedidlerpulley
7.Beltguide
4.Ratchet
4.Removethenutandwasherontheexistingmower
deck(spindle)pulley(Figure5).
5.Removethespindlepulley(
Figure5).
6.Installthepulleymountintothespindlepulley(
Figure
5).
7.Installthethree(blowerpulley)nutssothattheyare
ngertight(Figure5).
8.Installthepulleymount/spindlepulleyassemblyonto
thedeck(Figure5).
9.Installtheexistingpulleywasherandnutonthepulley
spindle(
Figure5).
Note:Torquethenutto136–149N-m(100–110ft-lb)
10.Slidetheblowerpulleyintothepulleymount/spindle
pulleyassembly(Figure5).
Note:Reachunderthepulleywithyourngeror
screwdrivertoliftthepulleymounttoeaseinstallation
ofblowerpulley.
11.Turnthepulley,lockingitintoposition.
12.Holdtheblowerpulleyintopositionandtightenthe3
nuts,ensuringthatthepulleystayslockedintoposition.
Note:Torquethenutsto41to46N-m±3N-m(30
to34ft-lb).
3
g018604
5
6
7
1
2
3
4
Figure5
1.Existingpulleynut
5.Existingdeck(spindle)
pulley
2.Existingpulleywasher6.Pulleymount
3.Blowerpulley7.Pulleyspindle
4.Locknuts
13.Installthedeckbelt(Figure4).
14.Installtheoorpan.
4
InstallingtheBafe
Partsneededforthisprocedure:
1
Bafe
1
Bolt(5/16x7/8inch)
2
Bolt(3/8x7/8inch)
1
Flangenut(5/16inch)
2
Flangenut(3/8inch)
Procedure
1.Removethe2existingnutsandbolts(Figure6).
2.Installthebafeusingthenewnutsandboltssupplied
withthiskit(Figure6).
1
5
2
3
4
1
4
6
g018605
Figure6
1.Bolt(3/8x7/8)4.Flangenut(3/8inch)
2.Flangenut(5/16inch)
5.Deck
3.Bolt(5/16x7/8)6.Bafe
4
5
InstallingtheBlowerAssembly
Partsneededforthisprocedure:
1Pivotpin
1BlowerAssembly
1
Rollpin3/16x7/8inches
Procedure
Verifythepivotpinissecuredontheblowerassemblyinthe
correctlocation(Figure7).
•Ifyouhavea48inchor52inchdeck,installthepivotpin
intheforwardhole(Figure7).
•Ifyouhavea60inchdeck,installthepivotpininthe
backhole(Figure7).
1
2
3
4
5
g018382
Figure7
1.Blowerassembly4.Rollpin
2.Forwardhole5.Pivotpin
3.Backhole
6
InstallingtheNewBeltCover
Bracketfor48and52inch
Mowers
Partsneededforthisprocedure:
1Beltcoverbracket
2
Carriagebolt(1/4x3/4inches)
2
Locknut(1/4inch)
Procedure
Installthebeltcoverbracketwith2carriagebolts(1/4x3/4
inches)and2locknuts(1/4inch)(Figure8).
g018606
Figure8
1.Locknut(1/4inch)3.Bracketfor48inchand52
inchmowerdecks
2.Carriagebolt(1/4x3/4
inches)
5
7
InstallingtheNewBeltCover
Bracketfor60inchMowers
Partsneededforthisprocedure:
1Beltcoverbracket
2
Carriagebolt(1/4x3/4inches)
2
Locknut(1/4inch)
Procedure
Installthebeltcoverbracketwith2carriagebolts(1/4x3/4
inches)and2locknuts(1/4inch)(Figure9).
g018607
Figure9
1.Locknut(1/4inch)3.Carriagebolt(1/4x3/4
inches)
2.Bracketfor60inchmower
decks
8
InstallingtheBaggerBelt,
SpringandBlowerBeltCover
Partsneededforthisprocedure:
1Baggerbelt
1Blowerbeltcover
1
Spring
Procedure
RefertotheTwinSoftBaggerOperator'sManualforthecorrect
proceduretoinstalltheblower,baggerbelt,spring,and
blowerbeltcover.
6
Notes:
7
-
1
-
2
-
3
-
4
-
5
-
6
-
7
-
8
Toro 60in E-Z Vac Blower and Drive Kit, Z Master 2000 Series Mower Installation guide
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