Toro 48in E-Z Vac Blower and Drive Kit, Z Master 2000 Series Mower Installation guide

Type
Installation guide

Toro 48in E-Z Vac Blower and Drive Kit, Z Master 2000 Series Mower is a powerful attachment that transforms your mower into a versatile cleanup machine. With its 48-inch working width and efficient blower system, it makes quick work of clearing leaves, grass clippings, and other debris from your lawn and garden. The kit includes all the necessary components for easy installation, including a pulley assembly, baffle, blower assembly, belt cover brackets, and hardware.

Toro 48in E-Z Vac Blower and Drive Kit, Z Master 2000 Series Mower is a powerful attachment that transforms your mower into a versatile cleanup machine. With its 48-inch working width and efficient blower system, it makes quick work of clearing leaves, grass clippings, and other debris from your lawn and garden. The kit includes all the necessary components for easy installation, including a pulley assembly, baffle, blower assembly, belt cover brackets, and hardware.

FormNo.3373-881RevC
48in,52inor60inE-ZVac™BlowerandDriveKit
ZMaster
®
2000SeriesMower
ModelNo.78571—SerialNo.312000001andUp
ModelNo.78572—SerialNo.312000001andUp
ModelNo.78573—SerialNo.312000001andUp
InstallationInstructions
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescription
Qty.
Use
1
Nopartsrequired
Preparethemower.
2
Nopartsrequired
Removetheexistingbeltcover,bracket
andthedischargechute.
Pulleyassembly1
Pulleymount1
3
Locknuts(3/8inch)
3
Installthepulleyassembly.
Bafe
1
Bolt(5/16x7/8inch)
1
Bolt(3/8x7/8inch)
2
Flangenut(5/16inch)
1
4
Flangenut(3/8inch)
2
Installthebafe.
Pivotpin1
BlowerAssembly1
5
Rollpin3/16x7/8inches
1
Installtheblowerassembly.
Beltcoverbracket1
Carriagebolt(1/4x3/4inches)
2
6
Locknut(1/4inch)
2
Installthenewbeltcoverbracketfor48
and52inchmowers.
Beltcoverbracket1
Carriagebolt(1/4x3/4inches)
2
7
Locknut(1/4inch)
2
Installthenewbeltcoverbracketfor60
inchmowers.
Baggerbelt1
Blowerbeltcover1
8
Spring
1
Installthebaggerbelt,spring,andbelt
cover.
1
PreparingtheMower
NoPartsRequired
Procedure
Performthefollowingproceduretopreparethemowerfor
attachingtheblowerandnishingkit.
1.DisengagethePTO,movethemotioncontrolleversto
theneutrallockedposition,andsettheparkingbrake.
2.Stoptheengine,removethekey,andwaitforallmoving
partstostopbeforeleavingtheoperatingposition.
3.Repairallbentordamagedareasofthemowerdeck
andreplaceanymissingparts.
4.Cleanthemowerofanydebrisonthedeckorrearpart
ofthemowertoeaseinstallation.
©2013—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.
OriginalInstructions(EN)
PrintedintheUSA.
AllRightsReserved
*3373-881*C
2
RemovingtheExistingBelt
Cover,Bracketandthe
DischargeChute
NoPartsRequired
Procedure
Note:Cleantheareaaroundthebeltcoverbeforeremoving
it.
1.Lowerthemowerdecktothelowestheight-of-cut
position.
2.Removetheright-handbeltcover(Figure1).
G009036
1
2
Figure1
1.Pushtabdown2.Removebeltcover
3.Removetheexistingright-handbeltcoverbracketand
savethehardwareforwhenyouremovethebagger
andtheblower(Figure2).
g018602
1
2
3
4
Figure2
1.Right-handbeltcover
bracket
3.Flangenut
2.Washer(onlypresenton
60inchdecks)
4.Dischargechute
4.Removethedischargechuteandsavethehardware.
g015594
1
6 2
4
7
3
5
Figure3
1.Bolt
5.Springinstalled
2.Spacer
6.Dischargechute
3.Locknut
7.“J”hookendofthespring
4.Spring
5.Storetherighthandbeltcover,bracketandthe
dischargechuteforlateruse.Theseshouldbereusedif
thebagger,blowerandthepulleyareremoved.
2
3
InstallingthePulleyAssembly
Partsneededforthisprocedure:
1Pulleyassembly
1Pulleymount
3
Locknuts(3/8inch)
Procedure
1.Liftuptheoorpanandremoveitfromtheunit.
2.Insertaratchetintothesquareholeinthedeckidler
(Figure4).
3.Rotatethedeckidlerclockwiseandremovethedeck
belt(Figure4).
g018603
Figure4
1.Clutchpulley5.Squareholeintheidler
armfortheratchet
2.Deckbelt6.Idlergreasezerk
3.Springloadedidlerpulley
7.Beltguide
4.Ratchet
4.Removethenutandwasherontheexistingmower
deck(spindle)pulley(Figure5).
5.Removethespindlepulley(
Figure5).
6.Installthepulleymountintothespindlepulley(
Figure
5).
7.Installthethree(blowerpulley)nutssothattheyare
ngertight(Figure5).
8.Installthepulleymount/spindlepulleyassemblyonto
thedeck(Figure5).
9.Installtheexistingpulleywasherandnutonthepulley
spindle(
Figure5).
Note:Torquethenutto136–149N-m(100–110ft-lb)
10.Slidetheblowerpulleyintothepulleymount/spindle
pulleyassembly(Figure5).
Note:Reachunderthepulleywithyourngeror
screwdrivertoliftthepulleymounttoeaseinstallation
ofblowerpulley.
11.Turnthepulley,lockingitintoposition.
12.Holdtheblowerpulleyintopositionandtightenthe3
nuts,ensuringthatthepulleystayslockedintoposition.
Note:Torquethenutsto41to46N-m±3N-m(30
to34ft-lb).
3
g018604
5
6
7
1
2
3
4
Figure5
1.Existingpulleynut
5.Existingdeck(spindle)
pulley
2.Existingpulleywasher6.Pulleymount
3.Blowerpulley7.Pulleyspindle
4.Locknuts
13.Installthedeckbelt(Figure4).
14.Installtheoorpan.
4
InstallingtheBafe
Partsneededforthisprocedure:
1
Bafe
1
Bolt(5/16x7/8inch)
2
Bolt(3/8x7/8inch)
1
Flangenut(5/16inch)
2
Flangenut(3/8inch)
Procedure
1.Removethe2existingnutsandbolts(Figure6).
2.Installthebafeusingthenewnutsandboltssupplied
withthiskit(Figure6).
1
5
2
3
4
1
4
6
g018605
Figure6
1.Bolt(3/8x7/8)4.Flangenut(3/8inch)
2.Flangenut(5/16inch)
5.Deck
3.Bolt(5/16x7/8)6.Bafe
4
5
InstallingtheBlowerAssembly
Partsneededforthisprocedure:
1Pivotpin
1BlowerAssembly
1
Rollpin3/16x7/8inches
Procedure
Verifythepivotpinissecuredontheblowerassemblyinthe
correctlocation(Figure7).
Ifyouhavea48inchor52inchdeck,installthepivotpin
intheforwardhole(Figure7).
Ifyouhavea60inchdeck,installthepivotpininthe
backhole(Figure7).
1
2
3
4
5
g018382
Figure7
1.Blowerassembly4.Rollpin
2.Forwardhole5.Pivotpin
3.Backhole
6
InstallingtheNewBeltCover
Bracketfor48and52inch
Mowers
Partsneededforthisprocedure:
1Beltcoverbracket
2
Carriagebolt(1/4x3/4inches)
2
Locknut(1/4inch)
Procedure
Installthebeltcoverbracketwith2carriagebolts(1/4x3/4
inches)and2locknuts(1/4inch)(Figure8).
g018606
Figure8
1.Locknut(1/4inch)3.Bracketfor48inchand52
inchmowerdecks
2.Carriagebolt(1/4x3/4
inches)
5
7
InstallingtheNewBeltCover
Bracketfor60inchMowers
Partsneededforthisprocedure:
1Beltcoverbracket
2
Carriagebolt(1/4x3/4inches)
2
Locknut(1/4inch)
Procedure
Installthebeltcoverbracketwith2carriagebolts(1/4x3/4
inches)and2locknuts(1/4inch)(Figure9).
g018607
Figure9
1.Locknut(1/4inch)3.Carriagebolt(1/4x3/4
inches)
2.Bracketfor60inchmower
decks
8
InstallingtheBaggerBelt,
SpringandBlowerBeltCover
Partsneededforthisprocedure:
1Baggerbelt
1Blowerbeltcover
1
Spring
Procedure
RefertotheTwinSoftBaggerOperator'sManualforthecorrect
proceduretoinstalltheblower,baggerbelt,spring,and
blowerbeltcover.
6
Notes:
7
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Toro 48in E-Z Vac Blower and Drive Kit, Z Master 2000 Series Mower Installation guide

Type
Installation guide

Toro 48in E-Z Vac Blower and Drive Kit, Z Master 2000 Series Mower is a powerful attachment that transforms your mower into a versatile cleanup machine. With its 48-inch working width and efficient blower system, it makes quick work of clearing leaves, grass clippings, and other debris from your lawn and garden. The kit includes all the necessary components for easy installation, including a pulley assembly, baffle, blower assembly, belt cover brackets, and hardware.

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