Craftsman 139.30437 Owner's manual

Category
Garage Door Opener
Type
Owner's manual
Owner'sManual/ManualDelPropietario
I:RRFI"$MRN
GARAGEDOOROPENER
ABRIDORDEPUERTADE COCHERA
ForResidentialUse0nly/S61oparausoresidencial
Model/Modelo139.30437
I"11
Z
I"11
'13
:=,
Z_
Read and follow all safety rules and operating
instructions before first use of this product.
Fastenthe manualnearthe garagedoorafter
installation.
Periodic checksofthe openerare requiredto
ensuresafeoperation.
DONOTenablethe Timer-To-Closefeature if
you are installingthe garagedooropenerona
one-piecedoor.TheTimer-To-Closeisto be
usedONLYwith sectionaldoors.
oOus
Leery seguirtodaslasreglasdeseguridady las
instruccionesdeoperaci6nantesdeusareste
productoporprimeravez.
Guardareste manualcercadela puertadela
cochera.
Se debenrealizar revisionesperi6dicas del
abridorde puertas para asegurarsu operaci6n
segura.
NOusoel caracteristicaTemporizadorpara
cierrase el abridordela puerta es instaladoen
unpuertadeunsolapieza. Elcaracteristica
temporizadorparacierra esSOLOpara usocon
puertasseccionales.
Sears Brands Management Corporation, Hoffman Estates, IL 60179 U.S.A.
www.craftsman.com
TABLE OF CONTENTS
Introduction 2-7
Safetysymbol andsignal word review ..................... 2
Preparing your garagedoor ............................. 3
Tools needed ........................................ 3
Planning ........................................... 4-5
Carton inventory ...................................... 6
Hardware inventory.................................... 7
Assembly 8-11
Assemblethe rail and install the trolley .................... 8
Fastenthe rail to the motor unit .......................... 8
Install the idler pulley .................................. 9
Install the chain/cable................................. 10
Tighten the chain .................................... 11
Installation 11-27
Installation safety instructions .......................... 11
Determinethe headerbracket location.................... 12
Install the headerbracket .............................. 13
Attach the rail to the headerbracket...................... 14
Position the opener................................... 15
Hangthe opener ..................................... 16
Install the lights ..................................... 17
Attach the emergencyreleaseropeandhandle ............. 17
Fastenthe door bracket ............................. 18-19
Connectthe door arm to trolley ....................... 20-21
Attach thewarning labels .............................. 21
Install the door control ................................ 22
Install The Protector System®......................... 23-26
Electrical requirements................................ 26
Aligning the safety reversingsensors................... 26-27
Adjustment 27-29
Introduction ........................................ 27
Program the travel ................................... 28
Testthe safety reversalsystem.......................... 29
TestThe Protector System®............................ 29
Operation 30-34
Operationsafety instructions ........................... 30
Features ......................................... 30-31
Door control ........................................ 31
Motion-detecting control panelsetup..................... 32
Programming ....................................... 33
To erasethe memory ................................. 33
To open the door manually............................. 34
Careofyour opener .................................. 34
Troubleshooting 35-36
Repair Parts 37-38
Rail assembly parts .................................. 37
Installation parts ..................................... 37
Motor unit assembly parts ............................. 38
Accessories 39
Warranty 39
Repair Parts and Back Cover
Service
INTRODUCTION
SafetySymboland SignalWordReview
This garage door opener has beendesignedand tested to offer safe serviceprovided it is installed, operated,maintained and tested in
strict accordancewith the instructions and warnings contained in this manual.
Mechanical
Electrical
Whenyou seetheseSafetySymbols and Signal Words on the
following pages,they will alertyou to the possibility of serious
injury or deathif you do not comply with the warnings that
accompanythem. Thehazardmay come from something
mechanicalor from electric shock. Readthe warnings carefully.
Whenyou seethis Signal Word on the following pages, it will
alertyou to the possibility of damageto your garagedoor and/or
the garagedoor opener if you do not comply with the cautionary
statements that accompany it. Readthem carefully.
Preparingyourgaragedoor
Beforeyou begin:
Disable locks.
Removeany ropesconnected to garagedoor.
Completethe followingtest to make sureyour garage door is
balancedand is not sticking or binding:
1. Lift the door about halfwayas shown. Releasethe door. If
balanced,it should stay in place, supported entirely by its
springs.
2. Raiseand lower the door to see if there is any binding or
sticking.
If your door binds, sticks, or is out of balance,call a trained door
systems technician.
To prevent possible SERIOUSINJURYor DEATH:
ALWAYScall atrained door systems technician if garage
door binds, sticks, or is out of balance.An unbalanced
garagedoor may NOTreversewhen required.
NEVERtry to loosen, move or adjust garagedoor, door
springs, cables,pulleys, bracketsor their hardware,ALL of
which are under EXTREMEtension.
DisableALL locks and removeALL ropes connectedto
garagedoor BEFOREinstalling and operating garagedoor
opener to avoidentanglement.
To prevent damageto garagedoor and opener:
ALWAYSdisable locks BEFOREinstalling and operatingthe
opener.
ONLYoperate garagedoor opener at 120V, 60 Hzto avoid
malfunction and damage.
Sectional Door
One-Piece Door
Tools needed
During assembly, installation and adjustment of the opener,
instructions will call for hand tools as illustrated below.
Stepladder
(optional)
Tape Measure
Pencil
Hack Saw
Screwdriver
Adjustable End Wrench
P_nnmg
Identify the type and height of your garagedoor. Surveyyour
garage areato see if any of the conditions below apply to your
installation. Additional materials may be required.You may find it
helpful to refer back to this pageandthe accompanying
illustrations asyou proceedwith the installation of your opener.
Dependingon your requirements,there are several installation
steps which may call for materialsor hardwarenot included in the
carton.
Installation Step 1 - Lookat the wall or ceiling abovethe
garagedoor. Theheader bracketmust be securelyfastenedto
structural supports.
Installation Step 5 - Doyou havea finished ceiling in your
garage? If so, a support bracketand additional fastening
hardware may be required.
Installation Step 12- Dependingupon garageconstruction,
extension brackets or wood blocks may be neededto install
sensors.
Installation Step 12- Alternate floor mounting of the safety
reversingsensor will require hardwarenot provided.
Doyou havean access door in addition to the garagedoor? If
not, Model 139.53702 EmergencyKeyReleaseis required. See
Accessoriespage.
Lookat the garagedoorwhere it meetsthe floor. Any gap
betweenthe floor and the bottom of the door must not exceed
1/4" (6 mm). Otherwise,the safety reversalsystem may not
work properly. SeeAdjustment Step 2. Floor or door should be
repaired.
SECTIONALDOORINSTALLATIONS
Doyou havea steel, aluminum, fiberglass or glasspaneldoor?
If so, horizontal and vertical reinforcement is required
(Installation Step8).
Theopenershould be installed abovethe center of the door. If
there is a torsion spring or center bearing plate in theway of
the header bracket, it may be installed within 4 feet(1.22 m) to
the left or right of the door center.SeeInstallation Steps 1
and 8.
If your door is morethan 7 feet (2.13 m) high, seerail
extension kits listed on Accessories page.
SECTIONALDOORINSTALLATION
Horizontal and vertical reinforcement is
neededfor lightweight garage doors
(fiberglass, steel, aluminum, door with glass
panels, etc.) See page 18 for details.
Header Wall
Slack in chain tension is
normal when garage door
is closed.
FINISHEDCEILING
Support bracket
& fastening
hardware is required. See
page 16.
OR
Torsion Spring
Sprin,
Motor Unit
Vertical Centerline
of Garage Door
Safety Reversing Sensor
Gap between floor and bottom
of the door must not exceed
1/4" (6 mm).
Wall-mounted
Door Control
Safety Reversing Sensor
Access Door
0
Header CLOSEDPOSITION
Bracket
Trolley Stop Bolt Trolley
Garage Door
Spring
Door
Bracket
Curved
Door Arm
Chain
Emergency
Release
Rope & Handle
Planning(Continued)
ONE-PIECEDOORINSTALLATIONS
Generally,a one-piecedoor does not require reinforcement. If
your door is lightweight, refer to the information relatingto
sectional doors in Installation Step 8.
Dependingon your door's construction, you may need
additional mounting hardwarefor the door bracket (Step8).
Without a properly working safety reversalsystem, persons
(particularly small children) could be SERIOUSLYINJUREDor
KILLEDby a closing garagedoor.
Thegap betweenthe bottom of the garage door and the
floor MUST NOTexceed1/4" (6 mm). Otherwise,the safety
reversalsystem may NOTwork properly.
Thefloor or the garage door MUSTbe repairedto eliminate
the gap.
ONE-PIECEDOORWITHOUTTRACK
FINISHEDCEILING
Support bracket
& fastening
hardware is required. See
page 16.
Rail
Header Wall I
I and bottom of door must
Safety Reversing Sensor not exceed 1/4" (6 mm)
Gap between floor
Slack in chain tension is
normal when garage door
is closed.
Wall-mounted Door
Safety Reversing
Sensor
Motor Unit
Trolley Stop Bolt
CLOSEDPOSITION
Cable Trolley
Curved
Door
Arm
Door
Emergency
Release
Rope & Handle
_-°nruass _dnot _!!!sing _ I
Reversing
Gap between floor and ..... I
S_HbU/
Safety
exceed 1/4" (6 mm)
Reversing Sensor J
CLOSED POSITION
Trolley Stop Bolt Cable Trolley
Chain
Rail
e Door
Straight
DoorArm
Emergency
Release
& Handle
CartonInventory
Your garagedoor openeris packagedin one cartonwhich
contains the motor unit and all parts illustrated below. Accessories
will depend on the model purchased. If anything is missing,
carefully checkthe packing material.
Parts may be stuck in thefoam. Hardwarefor assembly and
installation is shown on the next page.Savethe carton and
packing material until installation and adjustment is complete.
AssureLinkTM Internet Gateway
Sprocket Cover
with screws (3)
Premium Motion-Detecting
Control Panel
0
3-Button Remote Control (2)
Trolley
Wireless Keypad
Motor Unit with 2 Light Lenses
Idler Pulley
(In Hardware Bag)
Front_i_ader)
Safety Sensor
Bracket (2)
Hardware_
Chain and Cable
Header Bracket
The Protector System®
(2) Safety Reversing Sensors
(1 Sending Eyeand 1 Receiving Eye)
with 2-Conductor White & White/Black
BellWire attached
Rail
Center/Back
Sections
Door Bracket
CurvedDoor
ArmSection
2-Conductor BellWire
White & White/Red
Safety Labels
and Literature
(packaged in manual)
i.
io
_)1 ,,,
% _l_
I%
Ol
I<_
% <
Ol o] c_
Hanging Brackets
Straight Door
Arm Section
HardwareInventory
Separateall hardwareand group as shown below for the assembly andinstallation procedures.
ASSEMBLYHARDWARE
Bolt 1/4"-20xl-3/4 (2)
Trolley Threaded Shaft (1)
Master
Link (2)
Nut
3/8' (1)
Lock Washer Washer 5/8' (2)
Lock Nut 3/8' (1)
1/4"-20 (2)
Idler Bolt (1)
INSTALLATIONHARDWARE
0
Carriage Bolt Wing Nut Ring Nut 5116"-18 (6)
1/4"-20xl/2" (2) 1/4"-20 (2) Fastener (3)
Lag Screw Hex Bolt
5/16"-9xl-5/8" (2) 5/16"-18x7/8" (4) Lock Washer 5/16" (5)
111111111111_>
Lag Screw
5/16"-18xl -7/8" (2)
_ IMIMl'l'lllllllllllllll'l_
Screw
6ABx1-1/4" (2)
Self-Threading Screw
1/4"-14x5/8" (2)
JIH/I J
Drywall Anchors (2)
Handle
Insulated
Staples (30)
Clevis Pin Clevis Pin
5/16"x1-1/2" (1) 5/16"x1" (1)
_ IIIIIIIIIIIIIIIIIIIII
Screw 6-32x1" (2)
o_
Clevis Pin
5/16"x1-1/4" (1)
Rope
ASSEMBLY STEP 1
Assemblethe Rail andInstal/the Trolley
To avoidinstallationdifficulties,do not runthe garagedoor
opener until instructedto do so.
Thefront rail has a cut out "window" at the door end
(seeillustration). Theholeabove thiswindowis larger onthe
top of theraft than on the bottom. Asmaller hole 3-1/2" (8.9 cm)
away is close to the rail edge.Rotatethe backrail so it hasa
similar hole close to the oppositeedge,about 4-3/4" (12 cm)
from the far end.
1. Assemblethe trolley by sliding the inner trolley into the outer
trolley.
2. Removethe straight door arm and hanging bracket
packagedinside the front rail and set asidefor Installation
Steps 5 and 9.
NOTE:Toprevent INJURY while unpackingthe rail carefully
remove the straight doorarm stored within the rail section.
3. Align the rail sections on a flat surface as shown and slide the
taperedends into the larger ones. Tabs along the sidewill lock
into place.
4. Placethe motor unit on packing material to protect the cover,
and rest the back end of the rail ontop. Forconvenience,put a
support under the front end of the rail.
5. As a temporary stop, insert a screwdriver into the hole
10"(25cm) from the front end of the rail, as shown.
6. Checkto besure there are 4 plastic wear pads insidethe inner
trolley. If they becameloose during shipping, check all packing
material.Snap them back into position as shown.
7. Slide the trolley assemblyalong the rail from the back end to
the screwdriver.
To prevent INJURYfrom pinching, keephandsand fingers
away from the joints while assembling the rail.
Inner
Trolley
Wear Pads
Outer
Trolley
[TOP)
KEEPLARGER
HOLEONTOP
Window Cut-Out
ASSEMBLY STEP 2
Fastenthe Rail to the MotorUnit
1. Inserta 1/4"-20xl-3/4" bolt, washer and spacer into the cover
protection bolt hole on the back end of the rail as shown.
Install lower spacer and washer then tighten securelywith a
1/4"-20 lock nut. DoNOT overtighten.
2. Removethe two bolts from the top of the motor unit.
3. Placethe "U" bracket,flat side down onto the motor unit and
align the bracketholewith the bolt holes. Fastenwith the
previously removed bolts.
4. Align the rail assemblywith the top of the motor unit. Slide the
rail end onto the "U" bracket,aft the way to the stops that
protrude on the top and sides of the bracket.
Q
Lock Nut 1/4"-20
Bolt 1/4"-20xl-3/4"
HARDWARESHOWN
ACTUALSIZE
To avoidSERIOUSdamageto garagedoor opener, use ONLY
those bolts/fasteners mounted in the top of the opener.
Bolt Bolts
1/4"-20xl-3/4"
"U" Bracket
Cover
Protection
Bolt Hole
l
l
I SLIDE RAIL TO STOPS
t ONTOP AND SIDES
OFBRACKET
Washer 5/8"
Lock Nut
1/4"-20
ASSEMBLY STEP 3
Insta// the Id/er Pu//ey
1. Laythe chain/cable besidethe rail, as shown. Graspthe end of
the cable and pass approximately 12" (30 cm) of cablethrough
the window. Allow it to hang until Assembly Step 5.
2. Removethe tape from the idler pulley.
3. Placethe idler pulley into the window asshown.
4. Insert the idler bolt from the top through the rail andpulley.
Tighten with a 3/8" lock washer and nut underneaththe rail
until the lock washer is compressed.
5. Rotatethe pulley to be sure it spins freely.
6. Insert a 1/4"-20xl-3/4" bolt into the trolley stop hole inthe front
of the rail as shown. Tighten securely with a 1/4"-20 lock nut.
Washer
Chain and
Cable
Trolley
Stop Hole
Idler@
Bolt -_
I
t
Bolt
Screwdriver
Trolley
\
Bolt
3/8"
Nut 3/8"
Idler
Pulley
Lock Nut 1/4"-20
Cable Link
Idler Bolt
HARDWARESHOWNACTUALSIZE
Bolt 1/4"-20xl-3/4" Lock Nut 1/4"-20 Nut 3/8" Lock Washer 3/8"
ASSEMBLY STEP 4
Install the Chain/Cable
1. Pull the cablearoundthe idler pulley andtoward the trolley.
2. Connectthe cableto the retaining slot on the trolley, asshown:
From below, push pins of master link bar up through cable
link and trolley slot.
Pushmaster link cap over pins and past pin notches.
Slide clip-on spring over capand onto pin notchesuntil both
pins aresecurely lockedin place.
3. With the trolley against the screwdriver, dispensethe
remainderof the cable/chainalongthe rail length toward the
motor unit and around the sprocket. Thesprocket teeth must
engagethe chain.
4. Checkto make sure the chain is not twisted, then connect it to
the trolley threadedshaft with the remaining master link.
5. Threadthe inner nut and lockwasheronto the trolley threaded
shaft.
6. Insertthe trolley threaded shaft through the hole in the trolley.
Besure the chain is not twisted.
7. Looselythread the outer nut onto the trolley threaded shaft.
8. Removethe screwdriver.
Master Link Master Link
Clip-On Cap
Spring
Retaining
Slot
To avoid possible SERIOUSINJURYto fingers from moving
garagedoor opener:
ALWAYSkeephandclearof sprocket while operating
opener.
Securely attachsprocket cover BEFOREoperating.
Chain Sprocket Cover
Master Link
Clip-On Sprin
Master Link Cap
Idler Pulley
Trolley
©
Trolley Threaded Shaft
HARDWARESHOWNACTUALSIZE
Master Link
10
ASSEMBLY STEP 5
Tightenthe Chain
1. Spin the innernut and lock washer down the trolley threaded
shaft, awayfrom the trolley.
2. To tighten the chain,turn outer nut in the direction shown
(Figure 1).
3. Whenthe chain is approximately 1/4" (6 mm) abovethe base
of the rail at its midpoint, re-tighten the inner nut to securethe
adjustment.
4. Position the sprocket cover over the garagedoor opener
sprocket and attachwith 8x3/8"hex screws.
Sprocket noisecan result if chain is too loose. When installation
is complete, you may notice some chain droop with the door
closed.This is normal. If the chain returns to the position shown
in Figure2 whenthe door is open, do not re-adjust the chain.
NOTES:
During future maintenance,ALWAYSpull the emergency
releasehandle to disconnect trolley beforeadjusting chain.
You may notice loosening of chain aflerAdjustment Step 2
(Testthe SafetyReversalSystem). Checkfor proper tension
and readjust chain if necessary. ThenrepeatAdjustment
Step2.
Youhave nowfinishedassemblingyourgaragedoor opener.
Please read thefollowingwarningsbeforeproceedingtothe
installationsection.
Figure1 Trolley
Outer Lock Threaded
Nut Washer Shaft
To Tighten Outer Nut
Inner Nut
ToTighten
Inner Nut
Figure2
I
Chain
Base !f Rail
1/4" (6 mm)
,,
Mid length of Rail
HARDWARESHOWN
ACTUALSIZE
Hex Screw 8x3/8"
Hex Screws
Sprocket
INSTALLATION
IMPORTANTINSTALLATIONINSTRUCTIONS
ToreducetheriskofSEVEREINJURYorDEATH:
1. READAND FOLLOWALL INSTALLATIONWARNINGSAND
INSTRUCTIONS.
2. Install garagedoor opener ONLYon properly balancedand
lubricated garagedoor. An improperly balanceddoor may
NOT reversewhen requiredandcould result in SEVERE
INJURYor DEATH.
3. ALL repairsto cables,spring assembliesand other hardware
MUST be madeby a trained door systems technician BEFORE
installing opener.
4. DisableALL locks and removeALL ropesconnectedto
garagedoor BEFOREinstalling opener to avoid entanglement.
5. Install garagedoor opener 7 feet (2.13 m) or more above
floor.
6. Mount emergencyreleasewithin reach,but at least6 feet
(1.8 m) abovethe floor and avoiding contactwith vehiclesto
avoid accidental release.
7. NEVERconnect garagedoor opener to power source until
instructed to do so.
8. NEVERwearwatches, rings or looseclothing while
installing or servicing opener.They could be caught in
garage door or opener mechanisms.
9. Installwall-mounted garage door control:
within sight of the garagedoor.
out of reachof children at minimum height of 5 feet
(1.5 m).
away from ALL moving parts of the door.
10. Placeentrapment warning label on wall next to garage door
control.
11. Placemanual release/safetyreversetest labelin plain view
on inside of garagedoor.
12. Uponcompletion of installation, test safety reversalsystem.
Door MUSTreverseon contact with a 1-1/2" (3.8 cm) high
object (or a 2x4 laid flat) on the floor.
13. DONOTenablethe Timer-to-Close functionality if operating
either one-pieceor swinging garagedoors. To be enabled
ONLYwhen operating asectionaldoor.
11
INSTALLATION STEP 1
Determinethe HeaderBracketLocation
To prevent possible SERIOUSINJURYor DEATH:
HeaderbracketMUST beRIGIDLYfastenedto structural
support on headerwall or ceiling, otherwise garagedoor
might NOTreversewhen required. DONOTinstall header
bracket over drywall.
Concreteanchors MUSTbe usedif mounting headerbracket
or 2x4 into masonry.
NEVERtry to loosen, move or adjust garagedoor, springs,
cables, pulleys,brackets, or their hardware,ALL of which are
under EXTREMEtension.
ALWAYScall a trained door systems technician if garage
door binds, sticks, or is out of balance.An unbalanced
garagedoor might NOT reversewhen required.
Installation procedures vary according to garagedoor types.
Follow the instructions which applyto your door.
1. Closethe door and markthe insidevertical centerline of the
garagedoor.
2. Extendthe line onto the headerwall abovethe door.
Youcanfastenthe headerbracketwithin4 feet (1.22 m) of
the left or rightof thedoorcenter onlyif atorsionspringor
center bearingplate is in theway; or youcanattach itto the
ceiling (see page 13) whenclearanceis minimal. (It may be
mountedon thewall upsidedownif necessary,to gain
approximately1/2" (1 cm).)
If you needto install the headerbracket ona 2x4 (on wall or
ceiling), use lag screws (not provided) to securelyfasten the
2x4 to structural supports as shown hereand on page13.
3. Openyour door to the highest point of travel asshown. Draw
an intersecting horizontal line on the headerwall abovethe
high point:
2" (5 cm) abovethe high point for sectionaldoor and
one-piecedoor with track.
8" (20 cm) abovethe high point for one-piecedoor without
track.
This heightwill provide travel clearancefor the top edgeof the
door.
NOTE:If the total number of inches exceedsthe heightavailable
in your garage,use themaximum height possible, or refer to
page 13for ceiling installation.
Header Wall
Un.f!nished
Ceiling _ BRACKETMOUNTCEILINGOPTIONALHEADERFOR
Vertical Centerline
of Garage Door
2x4
Structural
Supports
HeaderWall
"_[_",--2"(5 cm) Track
Highest Point
of Travel
--Door
Sectional door with curved track
HeaderWall Track
HighestPoint
of Travel
T
One-piece door with horizontal track
Door
Hardware
Header Wall
',- 8" (20 cm)
Highest
Point
of Travel
One-piecedoorwithouttrack:
jambhardware
-leader Wall
8" (20 cm)
Highest
Point
of Travel
Pivot
One-piece door without track:
pivot hardware
12
INSTALLATION STEP 2
Install the HeaderBracket
You can attachthe headerbracketeither to the wall abovethe
garagedoor, or to the ceiling. Follow the instructions which will
work best for your particular requirements.Do not install the
headerbracketoverdrywall. If installingintomasonry,use
concreteanchors(notprovided).
WALLHEADERBRACKETINSTALLATION
1. Centerthe bracket onthe vertical centerlinewith the bottom
edge of the bracket on the horizontal line asshown (with the
arrow pointing toward the ceiling).
2. Mark the vertical set of bracket holes. Drill 3/16" pilot holes
and fastenthe bracketsecurely to a structural support with the
hardware provided.
Wall Mount
Optional
Mounting Holes
- Header Wall -
Vertical
Centerline
of GarageDoor
HARDWARESHOWNACTUALSIZE
lllllllllll
LagScrew
5/16"-9xl -5/8"
CEILINGHEADERBRACKETINSTALLATION
1. Extendthe vertical centerline onto the ceiling as shown.
2. Centerthe bracketon the vertical mark, no more than 6"
(15 cm) from the wall. Make surethe arrow is pointing away
from the wall. The bracketcan be mounted flush against the
ceiling when clearanceis minimal.
3. Mark the side holes. Drill 3/16" pilot holes and fasten bracket
securelyto astructural support with the hardwareprovided.
Ceiling Mounting Holes
2x4
Structural
SuppoR
7
1
Horizontal
Line
i
HighestPoint of
GarageDoorTravel
_ Lag Screws
5/16"-9xl-5/8"
Door Spring
- Garage Door -
Vertical
Centerline
of GarageDoor
6"(15cm) Ma num._.
Door
Spring
-- Lag Screws
5/16"-9xl -5/8"
Header Wall -
13
INSTALLATION STEP 3
AttachtheRail to the HeaderBracket
1. Position the openeronthe garagefloor below the header
bracket. Usepacking material asa protective base. NOTE:If the
door spring is in the wayyou'll needhelp. Havesomeonehold
theopener securely ona temporary support to allow the raft to
clearthe spring.
2. Position the rail bracket againstthe headerbracket.
3. Align the bracket holesand join with aclevis pin 5/16"x1-1/2"
as shown.
4. Inserta ring fastenerto secure.
HeaderWall
HeaderBracket
Idler Pulley
Header
Bracket
Mounting
Hole
0
i
\
__ Garage
Door
Opener Carton or
__ Temporary
Support
HARDWARESHOWNACTUALSIZE
o]
Clevis Pin 5/16"x1-1/2"
0
Ring Fastener
14
INSTALLATION STEP 4
Positionthe Opener
Follow instructions which apply to your door type as illustrated.
SECTIONALDOORORONE-PIECEDOORWITH TRACK
A 2x4 laid flat is convenientfor setting an ideal door-to-rail
distance.
1. Removefoam packaging.
2. Raisethe openeronto a stepladder.You will needhelp at this
point if the ladder is not tall enough.
3. Openthe door all the way andplacea2x4 laid flat on the top
section beneaththe rail.
4. If the top section or panel hits the trolley when you raise
the door, pull down on the trolley releasearm to disconnect
inner and outer sections. Slide the outer trolley toward the
motor unit. Thetrolley can remain disconnecteduntil
Installation Step12 is completed.
To prevent damageto garage door, rest garage door opener
rail on 2x4 placedon top section of door.
Rail
ENGAGED
ONE-PIECEDOORWITHOUTTRACK
A 2x4 on its side is convenient for setting an ideal
door-to-rail distance.
1. Removefoam packaging.
2. Raisethe openeronto a stepladder.You will needhelpat this
point if the ladder is not tall enough.
3. Openthe door all the way and placea 2x4 on its side on the
top section of the door beneaththe rail.
4. Thetop of the door should belevelwith the top of the motor
unit. Do not position the opener morethan 4"(10 cm) above
this point.
Header
Bracket
i
2x4 is usedto determine
the correct mounting height
from ceiling.
15
INSTALLATION STEP 5
Hangthe Opener
Threerepresentativeinstallations are shown. Yours may be
different. Hangingbrackets should beangled(Figure 1)to provide
rigid support. Onfinished ceilings (Figure2 and Figure3), attach
a sturdy metal bracket to structural supports before installing the
opener.This bracketand fastening hardwarearenot provided.
1. Measurethe distancefrom eachside of the motor unit to the
structural support.
2. Cut both piecesof the hanging bracketto required lengths.
3. Drill 3/16" pilot holes in the structural supports.
4. Attach one end of eachbracketto a support with
5/16"-18xl -7/8" lag screws.
5. Fastenthe openerto the hanging brackets with
5/16"-18x7/8" hex bolts, lock washers and nuts.
6. Checkto make sure the rail is centered over the door (or in line
with the headerbracket if the bracket is not centeredabovethe
door).
7. Removethe 2x4. Operatethe door manually. If the door hits
the rail, raisethe headerbracket.
NOTE:DONOTconnectpower to openerat this time.
HARDWARESHOWNACTUALSIZE
>
HexBolt
5/16"-18x7/8" Nut 5/16"-18 LockWasher 5/16"
To avoid possible SERIOUSINJURYfrom afalling garagedoor
opener,fasten it SECURELYto structural supports of the
garage.ConcreteanchorsMUSTbe usedif installing ANY
brackets into masonry.
Figure1
Supports
Measure ',
Distance
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
Lag Screws
5/16"-18xl -7/8"
Figure2
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
FINISHEDCEILING
Lag Screws
5/16"-18xl -7/8" _ _ _ _ _ _-
(Not Provided)
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
Figure3
LagScrews
5/16"-18xl -7/8"
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
(Not Provided)
Bolt 5/16"-18x7/8"
Lock Washer 5/16"
Nut 5/16"-18
16
INSTALLATION STEP 6
Install theLights
1. Pressthe releasetabs on both sides of lens. Gentlyrotate lens
back and downward until the lens hinge is in thefully open
position. Do not removethe lens.
2. InsertanA19 incandescentor compact fluorescent light bulb
(100 watt maximum), into the light socket. Thelights will turn
ONand remainlit for approximately 4-1/2 minutes when power
is connected. Thenthe lights will turn OFF.
3. Reversethe procedureto closethe lens.
4. If the bulbs burn out prematurelydueto vibration, replacewith
a garage door opener bulb. UseA19, standard neck garage
door opener for replacement.
NOTE:Useonly standardlight bulbs. Theuseof short neck or
speciality light bulbs may overheatthe endpanelorlight socket.
To prevent possible OVERHEATINGof the end panel or light
socket:
UseONLYA19 incandescentor compactfluorescent
light bulbs.
DONOTuse incandescentbulbs larger than 100W.
DONOTuse compact fluorescent light bulbs larger than
26W (100W) equivalent.
DONOTuse halogen bulbs.
DONOTuse short neck or specialty light bulbs.
ReleaseTab
Compact Fluorescent --
Light Bulb
or
100Watt(Max)
Standard Light Bulb
/
100 Watt (Max) \
Standard Light Bulb _
Hinge
Compact Fluorescent
Light Bulb
INSTALLATION STEP 7
Attach the Emergency Release Rope and Handle
1. Threadone endof the rope through the hole inthe top of the
red handleso "NOTICE"readsright side up asshown. Secure
with an overhandknot at least 1" (2.5 cm) from the endof the
ropeto prevent slipping.
2. Threadthe other endof the rope through the hole in the
releasearm of the outer trolley.
3. Adjust rope lengthso the handle is 6 feet (1.83 m) abovethe
floor. Ensurethat the rope and handle clearthe tops of all
vehiclesto avoid entanglement.Securewith an overhand knot.
NOTE:If it is necessary to cut the rope, heat sealthe cut end with
a match or lighter to prevent unraveling.
Toprevent possible SERIOUSINJURYor DEATHfrom a falling
garage door:
If possible, use emergency releasehandleto disengage
trolley ONLYwhen garagedoor is CLOSED.Weakor broken
springs or unbalanceddoor could result in an open door
falling rapidly and/or unexpectedly.
NEVERuse emergency release handle unless garage
doorway is clear of persons and obstructions.
NEVERusehandle to pull door open or closed. If rope knot
becomesuntied, you could fall.
Trolley
Trolle
Release
Arm
Emergency
ReleaseHandle
Overhand
Knot
17
INSTALLATION STEP 8
Fastenthe DoorBracket
Follow instructions which applyto your door type as illustrated
below or on the following page.
A horizontal reinforcementbrace shouldbe longenoughtobe
securedtotwo orthree vertical supports.Avertical
reinforcementbrace shouldcoverthe height of the top panel.
Figure1 shows one pieceof angle iron asthe horizontal brace.
Forthe vertical brace,2 pieces of angle iron are used to create a
U-shapedsupport. The best solution is to checkwith your garage
door manufacturer for an opener installation door reinforcement
kit.
NOTE:Many door reinforcement kits provide for direct
attachment of the clevis pin and door arm. In this caseyou will
not needthe door bracket, proceed to Step9.
SECTIONALDOORS
1. Centerthe door bracket on the previously marked vertical
centerline usedfor the header bracket installation. Note correct
UPplacement, as stamped insidethe bracket.
2. Position thetop edge of the bracket2"-4"(5-10 cm) below the
top edge of the door, ORdirectly below anystructural support
acrossthe top of the door.
3. Mark, drill holes and install asfollows, depending on your
door's construction:
Metal or light weight doorsusinga vertical angleiron brace
betweenthe doorpanel supportandthe doorbracket:
Drill 3/16"fastening holes. Securethe door bracket using the
two 1/4"-14x5/8" self-threading screws (Figure2A).
Alternately, usetwo 5/16" bolts, lock washers and nuts
(not provided) (Figure 2B).
Metal, insulatedor light weight factoryreinforceddoors:
Drill 3/16"fastening holes. Securethe door bracket using the
self-threading screws (Figure3).
WoodDoors:
Usetop and bottom or side to side door bracketholes. Drill
5/16" holesthrough the door andsecurebracketwith 5/16"x2"
carriagebolts, lock washersand nuts
(not provided) (Figure 4).
NOTE:The1/4"-14x5/8"self-threading screws are not intended for
use on wood doors.
HARDWARE
SHOWN ACTUAL
SIZE
Self-Threading
Screw
1/4"-14x5/8"
Fiberglass,aluminum or lightweight steel garagedoors WILL
REQUIREreinforcement BEFOREinstallation of door bracket.
Contactyour door manufacturer for reinforcement kit.
Vertical
Centerline
o1Garage
Door
FigureI
Vertical Reinforcement
Vertical Centerline
,,_Garage Door
UP
Door "-'-'-n_'x _1_
Bracket
Self-Threading
Screw 1/4"-14x5/8"
Figure2A
Vertical
Centerline
o1Garage
Door
\
'_Self-Threading
_j_ Screw 1/4"-14x5/8"
Vertical Reinforcement
Bolt
5/16"-18x2"
Not
Provided)
Door
Bracket
Lock Washer 5/16"
Vertical
Centerline of
r/Garage Door
Nut 5/16"-18
Figure2B
Bolt5/16"-18x2"
(NotProvided)
Inside Edgeo1 Door or
Reinforcement Board
Vertical
Centerline
of Garage
Door
Figure4
Figure3
18
Fasten the Door Bracket (Continued)
ONE-PIECEDOORS
Pleasereadandcomply with the warnings and reinforcement
instructions on the previous page.Theyapplyto one-piecedoors
also.
Centerthe door bracketon thetop of the door, in line with the
header bracketas shown. Mark eitherthe left and right, or the
top and bottom holes.
Metal Doors:Drill 3/16" pilot holesand fasten the bracketwith
the 1/4"-14x5/8" self-threading screws provided.
WoodDoors:Drill 5/16" holesand use5/16"x2"carriage bolts,
lock washersand nuts (not provided) or 5/16"x1-1/2" lag
screws (not provided) depending on your installation needs.
NOTE:Thedoor bracket may be installed on the top edgeof the
door if required for your installation. (Referto the dotted line
optional placementdrawing.)
HARDWARESHOWN
ACTUALSIZE
Self-ThreadingScrew
1/4"-14x5/8"
Header Wall
2x4 Support
Door
Bracket
Optional
Placement
of Door
Bracket
Vertical
Centerline of
Garage Door
m Finished Ceiling --
HORIZONTALAND VERTICAL
REINFORCEMENTIS NEEDED
FOR LIGHTWEIGHTGARAGE
DOORS(FIBERGLASS,ALUMINUM,
STEEL, DOORSWITH GLASS
PANEL,ETC.). (NOT PROVIDED)
Fora door with no exposed framing,
or for the optional installation, use
lagscrews 5/16"x1-1/2" (Not Provided)
to fasten door bracket.
'__Self-Threading
Screw
' 1/4"-14x5/8"
Door
Bracket_
.............._J!!iii!iii}_
METAL DOOR
Lock
_ Washer
, 5/16"
i
Top of Door
Garage)
Top Edge
of Door
Optional
Placement
_. arriage Bolt
5/16"x2"
(Not Provided)
WOOD DOOR
19
INSTALLATION STEP 9
ConnectDoorArmto Trolley
Follow instructions which apply to your door type asillustrated
below and on the following page.
SECTIONALDOORSONLY
Makesure garage door is fully closed. Pull the emergency release
handleto disconnect the outer trolley from the inner trolley. Slide
the outer trolley back (away from the pulley) about 8" (20 cm) as
shown in Figures1, 2 and 3.
1. Fastenstraight door arm section to outer trolley with the
5/16"x1"clevis pin. Securethe connection with a ring fastener
(Figure1).
2. Fastencurvedsection to the door bracket in the sameway,
using the 5/16"x1-1/4" clevis pin.
IMPORTANT:Thegroove on the straight door arm MUSTface
away from the curved door arm (Figure4).
3. Bring arm sections together. Findtwo pairs of holesthat line up
andjoin sections. Select holesas far apart as possibleto
increasedoor arm rigidity (Figure2).
Holealignmentalternative (Figure3):
If holes in curved arm are above holesin straight arm,
disconnect straight arm. Cut about 6"(15 cm) from the solid
end. Reconnectto trolley with cut enddown as shown.
Bring arm sections together.
Findtwo pairs of holesthat line up and join with bolts, lock
washers and nuts.
Pull the emergency releasehandletoward the opener ata 45°
angle so that the trolley releasearm is horizontal.Trolley will
re-engageautomaticallywhen opener is operatedduring the
adjustments.
HARDWARESHOWNACTUALSIZE
Nut 5/16"-18 LockWasher 5/16" Ring Fastener
on
Clevis Pin Clevis Pin
5/16"x1" (Trolley) 5/16"x1-1/4" (Door Bracket)
Hex Bolt
5/16"-18x7/8"
Figure1
Figure2
Figure3
Figure4
Pulley
Trolley Stop
Bolt
Ring
Fastener
Zoor
Bracket
Clevis Pin
5/16"x1-1/4"
cm) mm.
Curved
Door Arm
Outer
Trolley
Clevis Pin
5/16"xl"
Emergency
Handle
StraightDoor
Arm
Door
Bracket
, Bolts
5/16"-18x7/8"
_Bolts
5/16"-18x7/8"
Cut this end
(
CORRECT
DoorArm
(Groove
INCORRECT
2O
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Craftsman 139.30437 Owner's manual

Category
Garage Door Opener
Type
Owner's manual

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