DOMAILLE ENGINEERING CO-6500 User guide

FerruleCuringOven

CO‐6500/CO‐6600

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User’sGuide

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TableofContents

ImportantSafeguards..................................................................................................................3

Welcome......................................................................................................................................4

Introduction.................................................................................................................................4

Overview......................................................................................................................................5

OperatingEnvironment...........................................................................................................5

OperatingLocation..................................................................................................................5

Cleaning....................................................................................................................................5

CureOvenControls..................................................................................................................6

CureOvenSetUp........................................................................................................................8

CuringOvenOperations:TimerMode.....................................................................................8

CuringOvenOperation:TemperatureHoldMode..................................................................9

Settinga6500/6600CureOventoautotunePID.................................................................11

MaintenanceandRepair...........................................................................................................11

SimpleTroubleshooting.........................................................................................................11

Service&Support......................................................................................................................12

CENotice(EuropeanUnion)......................................................................................................13

LIMITEDWARRANTY..................................................................................................................14

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ImportantSafeguards

Beforeusingthiselectricalequipment,thefollowingbasicprecautionsshouldalwaysbe

followed:

1. Readallinstructions.

2. Keepovenoutofreachofchildren.

3. Beforeuse,checkthatthevoltageofwalloutletcorrespondstotheoneshownonthe

rating.

4. Donotoperateequipmentwithadamagedcordorplug,oraftertheovenmalfunctions,

isdroppedordamagedinanymanner.ReturnoventoDomailleEngineeringinorderto

avoidahazard.

5. Donotletcordhangovertheedgeofthetableorhotsurface.

6. Donotimmerseplug,cordorovenintowaterduetoriskofelectricshock.

7. Thisovenisnotintendedforusebyperson(includingchildren)withreducedphysical,

sensoryormentalcapabilitiesorlackofexperienceandknowledgeunlesstheyhave

propertrainingbyapersonresponsiblefortheirsafety.

8. Alwayswearprotective,insulatedovenmittsorgloveswhenremovingferrulesor

handlingtheunit.THEOVENGETSVERYHOT.

9. Donottouchhotsurfaces.

10. Placeferrulesorconnectorsintheovenbeforesettingthetimerorheatingtheoven.

11. Donotoperatetheovenforanyotherpurposethanitsintendeduse.

12. AlwaysmovePowerButtontoOFFPositionbeforeremovingtheplugfromthewall

outlet.

13. Donotplacepaper,cardboard,plasticorotherflammablematerialsinsidetheoven.

14. Unplugfrommainpowersocketwhennotinuse.

15. Servicingandrepairshouldonlybeconductedbyanauthorizedtechnician.

16. Ifovenisusedinanymannernotspecifiedinthismanual,theprotectionprovidedby

theequipmentmaybeimpaired.

CAUTION:DONOTUSETHISPRODUCTINENVIRONMENTSWHEREFLAMMABLEOR

EXPLOSIVEGASSESMAYBEPRESENT.

WARNING:ACCESSTOTHEPOWERSWITCHANDPLUGSHOULDBEMAINTAINEDFOR

EMERGENCYDISCONNECT.

WARNING:CAUTIONHOTSURFACES:Thisovengenerateshightemperaturesduringuse.

Properprecautionsmustbetakentopreventtheriskofburns,firesorotherinjurytopersons

ordamagetoproperty.

WARNING:OVENCORDMUSTBEROUTEDAWAYFROMALLHOTSURFACES.

CAUTION:Thisovenishotduringoperationandretainsheatforsometimeafterturningoff.

Alwaysuseovenmittswhenhandlinghotmaterialsandallowmetalpartstocoolbefore

cleaning.

 Positiontheovensothatitisneveragainstawallorinacorner.

 Whenoperatingtheovenonaworksurfacekeepthesurroundingareasclearandfree

fromclutter.Ensureadequateairspacesurroundingtheovenforcirculation.

 Donotplaceanythingontopoftheovenwhileitisoperatingorwhileitishot.

 Donotoperatethisovenwithothermajorequipmentpluggedintothesamepower

socket‐thereisariskofblowingthefuse.

 Donottouchthehotovensurfaceswhiletheunitisonorwhilecooling.

 Allusersofthisovenmustreadandunderstandthisuser’sguidebeforeoperatingthis

equipment.

 Iftheovenbeginstomalfunctionduringuse,immediatelyunplugtheoven.Donotuse

orattempttorepairthemalfunctioningoven.

 Donotleaveovenunattendedduringuse.

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Welcome

CongratulationsonselectingtheDomailleEngineeringFerruleCuringOven.

ThisUser’sGuidewillassistyouwiththeoperationandmaintenanceoftheCureOvento

maximizetheuseandlifeofthisprecisionequipment.

Introduction

TheDomailleEngineeringFerruleCuringOvenisspecificallydesignedforcuringtwentyfour

(24)MTandMT‐RJtypeferrulesatatime.Itcanalsoaccommodate,withtheadditionofa

singlefiberconnectorcuringblock(availableseparately),anyofthepopularsinglefiber

connectordesigns,includingFC,SC,ST,andLC.Theovenholdsuptoforty(48)singlefiber

connectorsinaneatlyorganizedfashion.

Temperatureandtimecontrolsareconvenientlylocatedonthefrontpanelallowingforeasy

operation.Theovenallowsfortwomodesofcuringoperations:timermodeandtemperature

holdmode.

Thetimermodeallowstheoventograduallyincreasetoaselectedtemperature,maintainthe

temperatureforaselectedoperatingtime,andthengraduallydecreasetoroomtemperature

byshuttingoffpowertotheheatingelement.

Thetemperatureholdmodemaintainsthecuringovenataconstantselectedtemperature

indefinitely.Thedesiredmodeisselectedfromthefrontpanel,makingset‐upsimple.Theoven

canbeorderedineither120volt(Model#CO‐6500)or240volt(Model#CO‐6600).

Overview

OperatingEnvironment

Donotsubjecttheunittothefollowingconditions:

 Dramatictemperaturefluctuations

 Highhumidityorcondensation

 Water,oil,chemicals,orcorrosivegasses

 Dustyenvironments

 Severeshockorvibration

 Improperlygroundedelectricaloutlets

OperatingLocation

Theunitshouldbeplacedonahard,flatsurfacethatissturdyenoughtosupporttheweightof

theoven,jumpers,andanyaccessories.Alabtableorworkbenchisrecommended.

 Properhandlingmustbemaintainedinorderfortheunittooperatecorrectly

 Donotdroptheunit

 Donotshaketheunit

 Alwaysshiptheunitintheoriginalshippingcartonusingtheoriginalpackingmaterials

Cleaning

Theovenexteriormaybecleanedusingaslightlydampenedclothandgentlecleaner.The

temperaturecontrollerandtimershouldneverbeexposedtosuchitemsaspaintthinners,

benzenecompounds,orstrongacidoralkaline.

Ifcuredepoxybuildsupontheovenheatplate(orheaterblock),itmayberemovedbygently

scrapingtheblockwithanExactoknifeorsimilartool.

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CureOvenControls

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

1. OperationModeSelectorSwitch

2. TemperatureSetPoint“Up”and“Down”buttons

3. TemperatureReadoutSwitchingButton(currenttemperatureorsetpoint)

4. TemperatureSetPointIndicator

5. TemperatureDeviationIndicators(aboveorbelowsetpoint)

6. TemperatureLCDReadout(currenttemperatureorsetpoint)

7. HeatControllerOutputIndicator

8. TimerLCDReadout(turnsgreenwhencycling)

9. TimerSetPointReadout

10. TimerSetPointAdjustmentButtons(minutes/seconds)

11. TimerResetButton

12. TimerCycleStartButton

13. Power“ON/OFF”Switch/CircuitBreaker

14. PowerCordOutlet

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CuringOvenSetUp

Placethecuringovenonahard,flatsurfacethatissturdyenoughtosupporttheweightofthe

oven,jumpers,andanyaccessories.Alabtableorworkbenchisrecommended.

Connectthecuringoventothepowersupply:

 Attachthefemaleendofthesuppliedpowercordtothecuringovenpowercordoutlet

(item#14)locatedonthebackpaneloftheunit.

 Attachthemaleendofthesuppliedpowercordtothepowersupply(groundedwall

outlet).

WARNING:TOPROVIDEPROTECTIONAGAINSTRISKOFELECTRICSHOCK,CONNECTONLYTO

APROPERLYGROUNDEDOUTLET.

Turnthecuringovenpower“ON/OFF”switch/circuitbreaker(item#13)locatedontheback

paneloftheunittothe“ON”position.

CuringOvenOperations:TimerMode

Selectthe“TIMERMODE”withtheOperationModeSelectorSwitch(item#1).Thisenablesthe

timerandallowstheoperatortostartthecuringcyclewhentheovenisfilled.Powertothe

heatingelementwillautomaticallyshutoffattheconclusionofthesetcycletime.

Setthedesiredcuringtemperature.

 PresstheTemperatureReadoutSwitchingButton(item#3)untiltheTemperatureSet

PointIndicator(item#4)illuminates.TheTemperatureLCDReadout(item#6)willnow

displaythecurrentheatcontrollersetpoint.

CAUTION:THECURINGOVENTEMPERATURESETPOINTMUSTNEVEREXCEED140°C.

TEMPERATURESABOVE140°CWILLTRIPTHEOVERHEATTHERMOSAT,SHUTTINGOFFTHE

POWERTOTHEHEATINGELEMENT.

 UsetheTemperatureSetPoint“UP”and“DOWN”buttons(item#2)toselectthe

desiredtemperaturesetpoint.

 PresstheTemperatureReadoutSwitchingButton(item#3)untilnomodeindicatorsare

illuminated.TheTemperatureLCDReadout(item#6)willnowdisplaythecurrentcuring

ovenheatplate(orheaterblock)temperature.

Setthedesiredcycletime.ThecycletimeisdisplayedintheTimerSetPointLCDReadout

(item#9).

 UsingtheTimerSetPointadjustmentbuttons(item#10)numbers“3”and“4”,setthe

desirednumberofcycleminutes.Button#3selectsthe“ones”digitandbutton#4

selectsthe“tens”digit.

 UsingTimerSetPointAdjustmentButtons(item#10)numbers“1”and“2”,setthe

desirednumberofcycleseconds.Button#1selectsthe“ones”digitandbutton#2

selectsthe“tens”digit.

 NOTE:Pressingthetopofthebuttonincreasestheunitvalue,pressingthebottomof

thebuttondecreasestheunitvalue.

Startthetemperaturecycle.

 Ensurethetemperaturemodeselectorswitchissetto“TIMERMODE”.

 Depressthetimercyclestartbutton(item#12).

 TheTimerLCDReadout(item#8)willnowturngreenandbegintocountdownfromthe

cycletimesetpointandtheTemperatureLCDReadout(item#6)willgraduallyincrease

totheoventemperaturesetpoint.Whenthecycletimehasexpired,powertothe

heatingelementwillautomaticallyshutoffandtheovenwillgraduallyreturnto

ambienttemperature.

 NOTE:DepressingtheTimerCycleStartButton(item#12)duringthecyclewillrestart

thetimingcyclefromthebeginning.

OperationoftheovenmaybestoppedbydepressingtheTimerResetButton(item#11)atany

timeduringthecycle.

CuringOvenOperation:TemperatureHoldMode

Selectthe“TEMPERATUREHOLD”modewiththeOperationModeSelectorSwitch(item#1).

Thisdisablesthetimerandslowsthecuringovenheatplatetoreachthetemperaturesetpoint

andholdconstantatthatsettinguntilpowertothecuringovenismanuallyshutoffatthe

power“ON/OFF”switch/circuitbreaker(item#13)locatedonthebackpaneloftheunit.

NOTE:Theheatingelementisautomaticallyactivatedwhenthe“TEMPERATUREHOLD”mode

isselected.

Setthedesiredcuringtemperature.

 PresstheTemperatureReadoutSwitchingButton(item#3)untiltheTemperatureSet

PointIndicator(item#4)illuminates.TheTemperatureLCDReadout(item#6)willnow

displaythecurrentheatcontrollersetpoint.

CAUTION:THECURINGOVENTEMPERATURESETPOINTMUSTNEVEREXCEED140°C.

TEMPERATURESABOVE140°CWILLTRIPTHEOVERHEATTHERMOSTAT,SHUTINGOFFTHE

POWERTOTHEHEATINGELEMENT.

 UsetheTemperatureSetPoint“UP”and“Down”Buttons(item#2)toselectthedesired

temperaturesetpoint.

 PresstheTemperatureReadoutSwitchingButton(item#3)untilnomodeindicatorsare

illuminated.TheTemperatureLCDReadoutwillnowdisplaythecurrentcuringoven

heatpleat(orheaterblock)temperature.

 NOTE:Re‐selecting“TimerMODE”willalsoshutoffpowertotheheatingelement.



Settinga6500/6600CuringOventoautotunePID

1. Startwiththeovenatroomtemp.

2. Settheoventotempholdmode.

3. Setthesetpointtothetempyouwillberunningatforproduction.

4. StarttheAutoTuningasshownbelow.



MaintenanceandRepair

Maintenanceofinternalelectricalpartsisnotrequired.Donotdisassemble,modify,orattempt

torepairtheproduct.

AllrepairworkmustbedonebyDomailleEngineeringatourRochester,MNlocation.Any

attempttomodifyorrepairtheunitwillvoidallwarranties,eitherexpressorimplied.

SimpleTroubleshooting

Simpletroubleshootingoftheovenforcommonminorproblemsispossiblebyusingthe

followingguide:

NoPowertotheCuringOven:

 Ensurethepowercordissecurelyattachedtoboththepowersupply(walloutlet)and

theCuringOvenPowerCordOutlet(item#14)locatedonthebackpaneloftheunit.

 EnsuretheCuringOsvenPower“ON/OFF”Switch/CircuitBreaker(item#13)locatedon

thebackpaneloftheunitisinthe“ON”position.

 NOTE:Whenthecircuitbreakertrips,theswitchrevertsbacktothe“OFF”position.

Nopowertotheheatingelement:

 Ensurethethermaloverheatswitch,locatedontherightendoftheheatingelement

undertheprotectivecover,isnottripped.(Accesstheswitchbyremovingthetwo

screwsontherightsideoftheovenbodyandliftingthecoveroff.)Ifthethermal

overheatswitchistripped,resetitbypressingthewhitebuttoninthecenterofthe

switch(Seeimagebelow).



Service&Support

TechnicalSpecifications

MachineHeight:6inches(152mm)

MachineWidth:8.25inches(210mm)

MachineLength:21.00inches(533mm)

PowerRequirements:1.2amps;220‐240VAC;50/60Hz.

MachineWeight:16.5lbs.(7.48kg)

ShippingWeight:19.0lbs.(8.61kg)





EnvironmentalOperatingSpecifications:

Altitude:Upto2000m

Temperature:5‐40C

Humidity:40‐80%

VoltageFluctuation:+/‐10%

VoltageTransients:To2500V

PollutionDegree:2orasrestrictedorextendedconditionsapply



Intheeventofmalfunction,orwhenothermaintenanceisrequiredbeyondthesteps

documentedinthismanual,servicemustbedonebyaqualifiedDomailleEngineering

technician.Therearenouserserviceablepartsinsidethemachine.Donotremovesealed

screws.Evidenceoftamperingwillvoidwarranty.Forassistance,contactDomailleEngineering,

LLC,USA.

CENotice(EuropeanUnion)

MarkingbythesymbolCEindicatescomplianceoftheFerruleCureOvenModel#6600tothe

followingdirectivesoftheEuropeanUnion:

2004/108/EECEMCDirective

EN61010‐1:2001

EN61010‐2‐010:2003

EN61326‐1:2006

EN55011:2009+A1:2010



YearofCEMarking:2013



EMCtestreportTÜVSÜDreport#NC1212577.1

SafetytestreportTÜVSÜDreport#092‐1212560‐000



LIMITEDWARRANTY

DomailleEngineering,LLC(“Domaille”)productsarewarrantedbyDomailletobefreefrom

defectsinworkmanshipandmaterialsforaperiodofone‐yearfromtheoriginalpurchasedate.

Thiswarrantycoversdefectsinmaterialsorworkmanshiponlyanddoesnotincludedamage

duetoabuse,misuse,problemswithelectricalpower,problemswithcompressedairsupply,

servicingnotauthorizedbyDomaille,failuretoproperlycareforandmaintaintheproducts,or

normalwearandtear.Inaddition,useofparts,components,oraccessoriesnotsuppliedor

approvedbyDomaillewillvoidthiswarranty.Domaille’ssoleliabilityarisingfromanyuseofits

productsandthiswarrantyislimitedtorepairor,atDomaille'ssolediscretion,replacementof

defectiveproductsordefectivecomponentpartsthereof.Torequestwarrantyservice,you

mustcontactDomailleat7100DresserDr.N.E.,Rochester,MN55906,USA.Ifwarrantyservice

isrequired,DomaillewillissueaReturnMaterialAuthorizationNumber(RMA#).Youmustship

theproductsbacktoDomailleintheiroriginalorequivalentpackaging,pre‐payshipping

charges,andinsuretheshipmentoraccepttheriskoflossordamageduringshipment.Along

withyourRMA#includeyourname,telephonenumber,returnaddress,proofoforiginal

purchasedate,andadescriptionoftheclaimeddefect.Ifthedefectiscoveredbythislimited

warranty,Domaillewillrepairorreplace(atitsoption)theproductorthedefectivecomponent

part(s)andshipthemfreightprepaidtoanaddressinthecontinentalU.S.Shipmentsto

locationsoutsideoftheU.S.thatarenottheoriginalshippedtolocationwillbemadefreight

collectorwillbeshippedtotheoriginalshippedtolocation,atthediscretionofDomaille.

NOWARRANTYOTHERTHANTHEABOVELIMITEDWARRANTYISMADE,EITHEREXPRESSOR

IMPLIED.ALLEXPRESSANDIMPLIEDWARRANTIESFORTHEPRODUCT,INCLUDINGBUTNOT

LIMITEDTOANYIMPLIEDWARRANTIESOFMERCHANTABILITYANDFITNESSFORAPARTICULAR

PURPOSE,ARELIMITEDINDURATIONTOTHEONEYEARLIMITEDWARRANTYPERIOD.

DOMAILLESHALLHAVENOLIABILITYFORANYINCIDENTALORCONSEQUENTIALDAMAGES

RELATINGTOITSPRODUCTS.SOMESTATES(ORJURISDICTIONS)DONOTALLOWLIMITATIONS

ONTHEDURATIONOFIMPLIEDWARRANTIES,OREXCLUSIONORLIMITATIONOFINCIDENTAL

ORCONSEQUENTIALDAMAGESFORCERTAINPURCHASERS,SOTHEABOVELIMITATIONSOR

EXCLUSIONSMAYNOTAPPLYTOYOU.THISLIMITEDWARRANTYGIVESYOUSPECIFICLEGAL

RIGHTS,ANDYOUMAYALSOHAVEOTHERRIGHTSWHICHVARYFROMSTATETOSTATE(OR

JURISDICTIONTOJURISDICTION).



DOMAILLE ENGINEERING CO-6500 User guide

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