2. Nilfisk FOOD
  3. S Booster MP44
S Booster MP44

Nilfisk FOOD S Booster MP44 User guide

  • Hello! I have analyzed the user guide for the Topax Hygiene System S Boosters, covering models MP44, MP66, and MP88. This document details the system's application in the food industry, its corrosion-resistant build, installation instructions, and safety precautions. I'm ready to answer your questions about the unit's technical aspects, key features, and operational procedures.
  • What is the S Booster designed for?
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    What should be done before connecting the booster unit to the water supply?
Vers. 1.0 – 01.01.2012
User Guide
Topax Hygiene System
S Booster MP44/MP66/MP88
Vers. 1.0 – 01.01.2012
Contents
1. Preface .............................................................................................................. 3
1.0 Application .................................................................................................. 3
1.1 Warnings ..................................................................................................... 3
1.2 Safety Instructions ....................................................................................... 4
2. Standard Unit ..................................................................................................... 5
3. Description of Function ....................................................................................... 6
3.0 Flow Chart................................................................................................... 6
4. Installation .......................................................................................................... 7
4.0 General ....................................................................................................... 7
4.1 Mounting ..................................................................................................... 7
4.2 Pipe Work ................................................................................................... 7
4.3 Priming ........................................................................................................ 8
4.4 Electric connection ...................................................................................... 8
5. Function ............................................................................................................. 9
5.0 Operational Instructions .............................................................................. 9
5.1 Operation of Booster controller .................................................................... 9
5.2 Systemsicherheit ......................................... Error! Bookmark not defined.
6. Technical Data ................................................................................................. 10
7. Maintenance .................................................................................................... 11
7.0 Instructions ............................................................................................... 11
7.1 Trouble shooting and Remedy .................................................................. 11
8. Components ..................................................................................................... 12
8.0 Exploded Drawing Booster MP Unit with Spare Spart List ......................... 12
9. Warranty .......................................................................................................... 14
Subject to errata
1. Preface
The S Booster is designed for the boosting and transfer of clean water to cleaning
equipment within the food industry.
It is important that your operational staff reads these directions for use prior to the
installation and start of operation. Operation as laid down in these directions for use will
ensure an optimum level of hygiene in your factory and a minimum level of
maintenance and repair work.
1.0 Application
The S Booster is made of corrosion resistant materials, mainly stainless steel, and is
therefore, especially suitable for application within the food industry. If you need
information on further applications, please contact Ecolab.
1.1 Warnings
The special warnings CAUTION, ATTENTION and NOTE used in this Technical
Manual have the following meanings:
CAUTION: This term is used to highlight the fact that complete or even partial
failure to properly adhere to operating instructions, working
instructions, specified working sequences and similar can cause
personal injuries or accidents.
ATTENTION: This term is used to highlight the fact that complete or even partial
failure to properly adhere to operating instructions, working
instructions, specified working sequences and similar can cause
damage to the equipment.
NOTE: This term is used to draw attention to a particular feature.
1.2 Safety Instructions
A) Repairs are only to be carried out when the unit is switched off.
Warning!
WARNING
The unit is only to be used for purposes as described in this user
guide.
WARNING
Dry running for even a very short period of time can cause dry
running not detected by our dry running security. In any case a stable
and sufficient water supply is ALWAYS required.
2. Standard Unit
The Booster consists of two pumps mounted on a floor frame, non-return valves,
manifold (inlet) with flow switch, manifold (outlet) and Booster controller unit.
119000068
1. Inlet 6. Manifold
2. Manifold 7. Outlet
3. CRIE Pump 8. Ball valve
4. SF Pump 9. Non return valve
5. Pressure transmitter 10. Temperature sensor
11. MPC-E controller
3. Description of Function
3.0 Flow Chart
2. Pressure transmitter 6. Pressure transmitter
3. CRIE Pump 8. Ball valve
4. SF Pump 9. Non return valve
5. Pressure gauge
4. Installation
4.0 General
The Booster unit must be installed and all electric connections must be performed in
accordance with local regulations.
4.1 Mounting
The Booster unit must be placed in a well ventilated room, in order to secure
adequate air supply for cooling of the pump engines. This also applies when the
motors are in operation.
The clearance in front of and on either side of the pumps must be at least 75cm.
4.2 Pipe Work
When installing the piping take care to avoid air traps.
CAUTION
Before the booster unit is connected to the water supply, the supply
line should be rinsed through carefully in order to remove coarse
impurities and metal shavings.
The pipes are connected to the manifolds of the Booster set. Either
end can be used.
The set must be tightened up before start-up.
4.3 Priming
Do not start the pumps until filled with water!
4.4 Electric connection
Electrical connections must be carried out in accordance with local regulations and
must only be carried out by authorised engineers.
The motors are started directly on line (Star delta, optional).
The motors are fitted with built in thermal switches.
As additional protection, fault voltage relays, earthing or neutralising can be used
instead.
The wiring diagram is placed on the inside of the S Booster control unit. The diagrams
state values required for the electricity supply.
NOTICE
Check direction of rotation.
The correct direction of rotation is shown by arrows on the pump
head and on the motor fan cover.
5. Function
5.0 Operational Instructions
5.1 Operation of Booster controller
Please see MPC User guide!
6. Technical Data
Data
MP44
MP66
MP88
Supply voltage
Siehe
Typenschilder auf
Motoren
Siehe
Typenschilder auf
Motoren
Siehe
Typenschilder auf
Motoren
Isolation class
IP54
IP54
IP54
Max. Leistungsverbrauch
60 kW
90 kW
120 kW
Control voltage
24 VAC
24 VAC
24 VAC
Capacity
0-44m3/h
0-66m3/h
0-88m3/h
Water inlet pressure
2-4 bar
2-4 bar
2-4 bar
Water inlet volume
Min. 44 m3/h
Min. 66 m3/h
Min. 88 m3/h
Water inlet temperature
Max. 70°C
Max. 70°C
Max 70°C
Temperature
5-40°C
5-40°C
5-40°C
Capacity:
The figures show the max
m3/h (l/min) the pumps
can deliver at an inlet
pressure of 2 bar and
following end pressures
30 bar:
35 bar:
40 bar
44,8 (753)
39,6 (660)
33,0 (550)
67,2 (1130)
59,4 (990)
49,5 (825)
89,6 (1506)
79,2 (1320)
66,0 (1100)
Approvals:
CE
CE
CE
Weight:
1400 kg
1750 kg
2800 kg
Dimensions (H x B x T):
2000 x 1500 x 1800
mm
2000 x 1500 x 2500
mm
2000 x 1500 x 3200
mm
7. Maintenance
7.0 Instructions
Depending on usage, maintenance should be undertaken by an authorised service
engineer at least once a year in order to prevent defects and failure of operation.
Authorised engineers are persons who, due to their skills and experience, have
sufficient knowledge of low pressure cleaning systems or similar and are confident with
the state work safety regulations, accident preventive regulations, guidelines and
generally acknowledged technical regulations such as DIN-norms and VDE-provisions.
For your safety, this cleaning system has been manufactured according to all relevant
regulations valid within the EU and it has, therefore, been supplied with the CE-mark.
For further information, please contact the service department of Ecolab..
7.1 Trouble shooting and Remedy
Please see user guide for MPC.
8. Components
8.0 Exploded Drawing Booster MP Unit with Spare Spart List
119000068
Pos. no.
Article no.
Description
Number
1
Inlet
1
2
313800
Pressure transmitter
1
3
0604221
CRIE 15-17 Pump
2 (3) (4)
4
852900
CRN 15-16SF Pump
2 (3) (4)
5
659000
Manometer 0-60 Bar
1
6
313800
Pressure transmitter
1
7
Outlet
1
8
334604
Ball valve
4 (6) (8)
9
359944
Non return valve
2 (3) (4)
10
0601444
Temperature sensor
4 (6) (8)
11
110001327
Controller
1
9. Warranty
Attention!
Our guarantee is given for a period of 12 months from delivery on all parts which have
provable become unfit for use due to material, construction or manufacturing defects as
well as inadequate work. The guarantee compensation will occur in the shape of either
reimbursement, replacement or repair of the defective or damaged part at our works.
Installation and freight costs are always on the purchaser’s account. Any defective parts
are to be placed at our disposal. Claims that may otherwise be raised for any legal
reason will not be acknowledged. No liability will be accepted for damage occurred
indirectly. The purchaser has no right to let any third party repair possible defects on our
account.
All hoses, rubber parts or synthetic materials, natural wear and tear as well as damage
caused by careless and inappropriate handling, including transport damage are not
covered by the guarantee. Further, the guarantee does not apply if the system has
been subjected to frost. The obligation of guarantee compensation also ceases if
changes or repairs are made by non-authorised persons. Claims under the guarantee
will only be acknowledged when they are placed immediately after the defect has been
noticed. The guarantee ceases in case of change of ownership.
The dealer cannot be held responsible for personal injury, damage to equipment,
working deficits, including production loss, loss of profits, loss of stock or the like which
may occur by imperfect and delayed delivery of the sold product, regardless of the
reason. Further, see our standard terms of sale and delivery.
CE Declaration of Conformity
Nilfisk-ALTO Food Division declares that the machine:
No.: 119000149
Name: Booster MP44
Type: Booster, MP
- is manufactured in conformity with the following standards:
Directive 2006/42/CE of the European Parliament and of the Council of 22 June 1998 on the
approximation of the laws of the Member States relating to machinery.
EN 60335-2-79 Household and similar electrical appliances – Safety
Particular requirements for high pressure cleaners and steam cleaners
EN 60335-2-34 Household and similar electrical appliances – Safety
Particular requirements for motor-compressors
Council Directive 2004/108/CE of 3 May 1989 on the approximation of the laws of the
Member States relating to Electromagnetic Compatibility.
EN 55014-1 Electromagnetic compatibility
EN 55014-2 Electromagnetic compatibility
EN 61000-2-3 Electromagnetic compatibility
EN 61000-3-3 Electromagnetic compatibility
Aalborg d. 30.11.2010
Signature:
Michael Mortensen
Manager OEM and Special
CE Declaration of Conformity
Nilfisk-ALTO Food Division declares that the machine:
No.: 119000068
Name: Booster MP66
Type: Booster, MP
- is manufactured in conformity with the following standards:
Directive 2006/42/CE of the European Parliament and of the Council of 22 June 1998 on the
approximation of the laws of the Member States relating to machinery.
EN 60335-2-79 Household and similar electrical appliances – Safety
Particular requirements for high pressure cleaners and steam cleaners
EN 60335-2-34 Household and similar electrical appliances – Safety
Particular requirements for motor-compressors
Council Directive 2004/108/CE of 3 May 1989 on the approximation of the laws of the
Member States relating to Electromagnetic Compatibility.
EN 55014-1 Electromagnetic compatibility
EN 55014-2 Electromagnetic compatibility
EN 61000-2-3 Electromagnetic compatibility
EN 61000-3-3 Electromagnetic compatibility
Aalborg d. 30.11.2010
Signature:
Michael Mortensen
Manager OEM and Special
CE Declaration of Conformity
Nilfisk-ALTO Food Division declares that the machine:
No.: 119000149
Name: Booster MP88
Type: Booster, MP
- is manufactured in conformity with the following standards:
Directive 2006/42/CE of the European Parliament and of the Council of 22 June 1998 on the
approximation of the laws of the Member States relating to machinery.
EN 60335-2-79 Household and similar electrical appliances – Safety
Particular requirements for high pressure cleaners and steam cleaners
EN 60335-2-34 Household and similar electrical appliances – Safety
Particular requirements for motor-compressors
Council Directive 2004/108/CE of 3 May 1989 on the approximation of the laws of the
Member States relating to Electromagnetic Compatibility.
EN 55014-1 Electromagnetic compatibility
EN 55014-2 Electromagnetic compatibility
EN 61000-2-3 Electromagnetic compatibility
EN 61000-3-3 Electromagnetic compatibility
Aalborg d. 30.11.2010
Signature:
Michael Mortensen
Manager OEM and Special
/