A.O. Smith ATI-540H-N Technical Documents

Gas Tankless Water Heater

TM

Suitable for potable water heating and space-heating

Please refer to local codes for space-heating compliance.

540 (T-H3)

model only

If you have any questions, please

call or write to:

500 Tennessee Waltz Parkway

Ashland City, TN 37015

Toll Free: 1-877-737-2840

WARNING

- Do not store or use gasoline or other

flammable vapors and liquids in the vicinity

of this or any other appliance.

- WHAT TO DO IF YOU SMELL GAS

 • Donottrytolightanyappliance.

 • Donottouchanyelectricswitch,donot

use any phone in your building.

 • Immediatelycallyourgassupplierfrom

a neighbor's phone. Follow the gas

supplier's instructions.

 • Ifyoucannotreachyourgassupplier,call

the fire department.

- Installation and service must be performed

by a qualified installer, service agency or the

gas supplier.

On-Demand Water Heater

Installation Manual and Owner’s Guide

ANSI Z21.10.3 and CSA 4.3

If the information in these

instructions is not followed

exactly, a fire or explosion may

result causing property damage,

personal injury or death.

FEATURING

 • ENDLESSHOTWATER

 • ON-DEMANDUSAGE

 • COMPACT,SPACESAVING

 • ENERGYCONSERVATION

 • COMPUTERIZEDSAFETY

 • NOPILOTLIGHT

 • Satisfiesthe2012SCAQMDRule

1146.2 for Ultra-Low NOx

Emissions

 • EASY-LINKSYSTEMAND

MULTI-UNIT SYSTEM

(540 (T-H3) model only)

Models

• 240Outdoor(T-H3J-OS)

• 340Outdoor(T-H3S-OS)

• 540Outdoor(T-H3-OS)

• 240Indoor(T-H3J-DV)

• 340Indoor(T-H3S-DV)

• 540Indoor(T-H3-DV)

2 Page

CONTENTS

Installation Manual

　SPECIFICATIONS .......................................................................................................................... 4

　INTRODUCTION .......................................................................................................................... 5

　SAFETY GUIDELINES .................................................................................................................... 6

　INSTALLATION ............................................................................................................................. 7

　　General.....................................................................................................................................7

　　Clearances................................................................................................................................9

　　Included accessories................................................................................................................9

　　Optional items..........................................................................................................................9

　　Warning for installations........................................................................................................11

　　High-altitude installations......................................................................................................12

　　Venting instructions...............................................................................................................13

　　Gas supply and gas pipe sizing...............................................................................................25

　　Water connections................................................................................................................27

　　Condensate drain..................................................................................................................28

　　Electrical connections............................................................................................................30

　　Temperature remote controller............................................................................................31

　　Easy-Link System....................................................................................................................33

　　Multi-Unit System..................................................................................................................37

　APPLICATIONS............................................................................................................................38

　INITIAL OPERATION...................................................................................................................40

Owner's Guide

　OPERATING SAFETY .................................................................................................................. 42

　NORMAL OPERATION ............................................................................................................... 44

　　Temperature controller and Remote controller.....................................................................44

　　General...................................................................................................................................44

　　Temperature settings.............................................................................................................45

　　Temperature table of controller.............................................................................................45

　　Additional features.................................................................................................................46

　　Temperature settings on the PCB (Without remote controller)............................................47

　　Flow.......................................................................................................................................48

　　Freeze protection system.......................................................................................................48

　　Maintenance and service.......................................................................................................49

　　Unit draining and filter cleaning............................................................................................49

　TROUBLESHOOTING...................................................................................................................50

　　General...................................................................................................................................50

　　Error codes............................................................................................................................52

　COMPONENTS DIAGRAM...........................................................................................................55

　PARTS LIST.....................................................................................................................................59

　OUTPUT TEMPERATURE CHART..................................................................................................62

　LIMITED WARRANTY..................................................................................................................63

Contents

3 Page

Installaon Manual

Installation Manual

CONGRATULATIONS

Congratulations and thank you for choosing our tankless water heater.

Before use, we recommend that you read through this safety manual

carefully. Please refer to the back of the manual for details about the

warranty. Keep this manual for future reference.

If you lose the manual, contact the manufacturer or your local

distributor. When you call, please tell us the model number and the

serial number of your unit written on the rating plate of the water

heater.

4 Page

Specicaons

Installaon Manual

SPECIFICATIONS

*40 psi or above is recommended for maximum flow.

** The Manifold Pressure is the factory setting and generally should not need adjustment.

NOTE:

• Checktheratingplatetoensurethisproductmatchesyourspecifications.

• InaccordancewithANSIZ21.10.3,COemissiondoesnotexceed400PPMfornormalinput.

• The manufacturer reserves the right to discontinue, or change at any time, specifications or designs

without notice and without incurring obligation.

Model

240

Indoor

(T-H3J-DV)

240

Outdoor

(T-H3J-OS)

340

Indoor

(T-H3S-DV)

340

Outdoor

(T-H3S-OS)

540

Indoor

(T-H3-DV)

540

Outdoor

(T-H3-OS)

Natural Gas Input

(Operating Range)

BTU/h

Min.:15,000

Max.:160,000

Min.:15,000

Max.:180,000

Min.:15,000

Max.:199,000

Propane Input

(Operating Range)

BTU/h

Min.:13,000

Max.:160,000

Min.:13,000

Max.:180,000

Min.:13,000

Max.:199,000

Gas Connection 3/4" NPT

Water Connections 3/4" NPT

Water Pressure*

psi

(MPa)

15-150(0.1-1)

Natural gas

Inlet Pressure

" W.C.

(kPa)

Min.5.0(1.24)

Max.10.5(2.61)

Propane

Inlet Pressure

" W.C.

(kPa)

Min.8.0(1.99)

Max.14.0(3.48)

Manifold

Pressure**

Natural

Gas

" W.C.

(Pa)

1.50

(373)

1.70

(423)

2.45

(610)

2.1

(523)

2.95

(734)

2.70

(672)

Propane

" W.C.

(Pa)

2.10

(523)

1.90

(473)

2.7

(672)

2.55

(635)

3.3

(821)

3.15

(784)

Weight lbs. (kg) 58(26.3) 58(26.2) 58(26.3) 58(26.2) 59(26.8) 59(26.9)

Dimensions

inch

H22.4xW17.7xD10.7

H570xW450xD272

mm

Ignition Electric Ignition

Electric

Supply VAC / Hz 120/60

Consumption

Operation W / A 72.7/0.61 78.2/0.65 89.0/0.74

Standby W / A 3.1/0.03 3.1/0.03 4.2 / 0.04

Freeze-

Protection

W / A 174/1.5 174/1.5 175/1.5

5 Page

INTRODUCTION

• This manual provides information necessary for the installation, operation, and maintenance

of the water heater.

• The model description is listed on the rating plate which is attached to the side panel of the

water heater.

• Please read all installation instructions completely before installing this product.

• If you have any problems or questions regarding this equipment, consult the manufacturer or

its local representative.

• This equipment is an on-demand, tankless water heater designed to efficiently supply endless

hot water for your needs.

• These high efficiency models have a built-in secondary heat exchanger that absorbs latent

heat from the exhaust gas.

• The 240 Indoor (T-H3J-DV), 340 Indoor (T-H3S-DV) and 540 Indoor (T-H3-DV) models are

onlytobeinstalledindoors.The240Outdoor(T-H3J-OS),340Outdoor(T-H3S-OS)and540

Outdoor (T-H3-OS) models are only to be installed outdoors.

• The principle behind tankless water heaters is simple:

*This diagram illustrates tankless water heater design concepts only and does not accurately

represent the water heater’s physical description.

1. A hot water tap is turned on.

2. Water enters the heater.

3. The water flow sensor detects the water flow.

4. The computer initiates the fan motor and sends a signal to the igniter to create an ignition spark.

5. The gas ignites and flames appear within the burner chamber.

6. Water circulates through the heat exchanger and then gets hot.

7. Using thermistors to measure temperatures throughout the water heater, the computer modulates

the gas and water valves to ensure proper output water temperature.

8. When the tap is turned off, the unit shuts down.

Introducon

Installaon Manual

Exhaust

Secondary

heat exchanger

Intake port

Condensate

drain port

Cold water inlet

Gas

Hot water outlet

Computer board

Fan motor

Gas valves

Thermistor

Bypass valve

Primary

heat exchanger

Exhaust thermistor

Water control valve

Thermistor

Flow sensor

Burners

6 Page

SAFETY GUIDELINES

SAFETY DEFINITION

GENERAL

1. Follow all local codes, or in the absence of local codes, follow the most recent edition of the National

FuelGasCode:ANSIZ223.1/NFPA54intheUSAorCAN/CSAB149.1NaturalGas,PropaneInstallation

Code in Canada.

2. Properly ground the unit in accordance with all local codes or in the absence of local codes, with the

NationalElectricalCodes:ANSI/NFPA70intheUSAorCSAstandardC22.1CanadianElectricalCode

Part1inCanada.

3. Carefully plan where you intend to install the water heater. Please ensure:

•Yourwaterheaterwillhaveenoughcombustibleairandproperventilation.

•Locateyourheaterwherewaterleakagewillnotdamagesurroundingareas.(Pleasereferto

p.8.)

4. Check the rating plate for the correct GAS TYPE, GAS PRESSURE, WATER PRESSURE and ELECTRIC

RATING.

*If this unit does not match your requirements, do not install and consult with the manufacturer.

5. If any problem should occur, turn off all hot water taps and turn off the gas. Then call a trained

technician or the Gas Company or the manufacturer.

WARNING

Indicates an imminently hazardous situation which, if not avoided, could result

in death or serious injury.

CAUTION

Indicates an imminently hazardous situation which, if not avoided, could result

in minor or moderate injury.

Safety Guidelines

Installaon Manual

Indicates an imminently hazardous situation which, if not avoided, will result in

death or serious injury.

DANGER

WARNING

• Watertemperaturesover125°F(52°C)cancausesevereburnsinstantlyor

deathfromscalding.Thewatertemperatureissetat120°F(50°C)fromthe

factory to minimize any scalding risk. Before bathing or showering always

check the water temperature.

• Do not store or use gasoline or other flammables, vapors, or liquids in the

vicinity of this appliance.

• Do not reverse the water and/or gas connections as this will damage the gas

valves and can cause severe injury or death. Follow the diagram on p. 27

when installing your water heater.

• Do not use this appliance if any part has been in contact with or been

immersed in water. Immediately call a licensed plumber, a licensed gas

fitter, or a professional service technician to inspect and/or service the unit if

necessary.

• Do not disconnect the electrical supply if the ambient temperature will drop

below freezing. The Freeze Protection System only works if the unit has

electrical power. The warranty will not be covered if the heat exchanger

is damaged due to freezing. Refer to the section on the Freeze Protection

Systemonp.48formoreinformation.

7 Page

INSTALLATION

GENERAL

1. Follow all local codes, or in the absence of local codes, follow the most recent edition of the National

FuelGasCode:ANSIZ223.1/NFPA54intheUSAorCAN/CSAB149.1NaturalGas,PropaneInstallation

Code in Canada.

2. All gas water heaters require careful and correct installation to ensure safe and efficient operation.

This manual must be followed exactly. Read the “Safety Guidelines” Section.

3. The manifold gas pressure is preset at the factory. It is computer controlled and should not need

adjustment.

4. Maintain proper space for servicing. Install the unit so that it can be connected or removed easily.

Refertothe"Clearances"Sectiononp.9forproperclearances.

5. The water heater must be installed in a location where the proper amount of combustible air will be

available to it at all times without obstructions.

6. The electrical connection requires a means of disconnection, to terminate power to the water heater

for servicing and safety purposes.

7. Do not install the unit where the exhaust vent is pointing into any opening in a building or where the

noise may disturb your neighbors. Make sure the vent termination meets the required distance by

local code from any doorway or opening to prevent exhaust from entering a building. (Refer to p. 22.)

8. Particles from flour, aerosols, and other contaminants may clog the air vent, build up and reduce

the functions of the rotating fan, cause improper burning of the gas, or cause damage to the water

heater. Regularly ensure that the area around the unit is dust- or debris-free. Regular maintenance is

recommended for these types of environment.

9. The240Indoor(T-H3J-DV),340Indoor(T-H3S-DV),and540Indoor(T-H3-DV)aretobeinstalled

indoors only. These units are equipped with a thermistor and hi-limit switch for the exhaust gas,

detecting excess temperatures within the flue and enabling the unit to safely stop operations if

needed. These components are always monitoring exhaust gas conditions in order to prevent heat

damage to ABS, PVC, CPVC, or polypropylene (Plastic) venting if ABS, PVC, CPVC, or polypropylene

isused.Iftheexhaustgastemperatureexceeds140°F,thesecomponentswillenabletheunitto

safely stop operations. These components are not installed on the outdoor models since the exhaust

vent is built-in.

•The Indoor model requires a 3 in. or 4 in. make-up intake air supply pipe. The intake pipe must

be sealed airtight.

•Air supply pipe can be made of ABS, PVC, CPVC, polypropylene, corrugated stainless steel, or

Categorylll/IVstainlesssteel.Regardingexhaustpipe,refertop.13and15.

•Sidewall venting is recommended for the Indoor model. Vertical venting (roof termination) is

acceptable.

•The manufacturer recommends running the exhaust vent and the intake pipe as parallel as possible.

10.The240Outdoor(T-H3J-OS),340Outdoor(T-H3S-OS),and540Outdoor(T-H3-OS)modelsonlytobe

installed outdoors and only in the area with mild, temperate climates.

The Outdoor model shall be wall-mounted or mounted on a stand. Locate the Outdoor model in an

open, unroofed area and maintain the following minimum clearances:

There is a 2 in. clearance from the left and right sides of the unit to combustible and

non-combustible surfaces.

Installaon

Installaon Manual

8 Page

INCLUDED ACCESSORIES

OPTIONAL ITEMS

• Installation and service must be performed by a qualified installer (for

example, a licensed plumber or gas fitter), otherwise the warranty will be

void.

• The installer (licensed professional) is responsible for the correct installation

of the water heater and for compliance with all national, state / provincial,

and local codes.

• The manufacturer does not recommend installing the water heater in a pit or

location where gas and water can accumulate.

• Do not have the vent terminal pointing toward any operating window, door, or

opening into a building.

• Do not install next to any source of airborne debris, such as a clothes dryer,

that can cause debris to be trapped inside the combustion chamber, unless the

system is direct-vented.

• The manufacturer does not recommend installing the water heater in an attic

due to safety issues. If you install the water heater in an attic:

• Make sure the unit will have enough combustion air and proper

ventilation.

• Keep the area around the water heater clean. When dust collects on the

flame sensor, the water heater will shut down on an error code.

• Place the unit for easy access for service and maintenance.

• A drain pan, or other means of protection against water damage, is

required to be installed under the water heater in case of leaks.

WARNING

• The warranty will not cover damage caused by water quality.

• Only potable water or potable water / glycol mixtures can be used with

this water heater. Do not introduce pool or spa water, or any chemically

treated water into the water heater.

• Waterhardnesslevelsmustnotexceed7grainspergallon(120ppm)for

single family domestic applications or more than 4 grains per gallon (70

ppm) for all other types of applications. Water hardness leads to scale

formation and may affect / damage the water heater. Hard water scaling

must be avoided or controlled by proper water treatment.

• WaterpHlevelsmustbebetween6.5and8.5

• Well water must be treated.

• Do not install the unit where water, debris, or flammable vapors may get into

the flue terminal.

• Although the water heater is designed to operate with minimal sound, the

manufacturer does not recommend installing the unit on a wall adjacent to a

bedroom, or a room that is intended for quiet study or meditation, etc.

• Locate your heater close to a drain where water leakage will not do damage

to surrounding areas. As with any water heating appliance, the potential for

leakage at some time in the life of the product does exist. The manufacturer

will not be responsible for any water damage that may occur. If you install a

drain pan under the unit, ensure that it will not restrict the combustion air flow.

CAUTION

Installaon

Installaon Manual

9 Page

Maintain all clearances around

the water heater.

CLEARANCES

Installaon

Installaon Manual

Model Top Bottom Front Back Sides

240 Indoor (T-H3J-DV)

340 Indoor (T-H3S-DV)

540Indoor(T-H3-DV)

12in.

(305mm)

12in.

(305mm)

4 in.*

(102mm)

0.5in.

(13mm)

2 in.

(51mm)

240 Outdoor (T-H3J-OS)

340 Outdoor (T-H3S-OS)

540Outdoor(T-H3-OS)

36in.

(914mm)

12in.

(305mm)

24 in.

(610mm)

0.5in.

(13mm)

2 in.

(51mm)

*24 inches recommended for maintenance.

OPTIONAL ITEMS

Back

Side

Front

Side

Top

Boom

INCLUDED ACCESSORIES

Check that these items below are included with the water heater.

Installation manual

and owner’s guide

Temperature remote controller kit*

Outdoor models only

Bird screen

Indoor models only

Communication cable

540 (T-H3) model only

Qty:1

*Refertop.31.

Qty: 2

#

Model

240

Indoor

(T-H3J-DV)

240

Outdoor

(T-H3J-OS)

340

Indoor

(T-H3S-DV)

340

Outdoor

(T-H3S-OS)

540

Indoor

(T-H3-DV)

540

Outdoor

(T-H3-OS)

1.

Temperature remote

controller

✓ ✓ ✓ ✓ ✓ ✓

2.

Pipe cover

✓ ✓ ✓ ✓ ✓ ✓

3.

Neutralizer kit

✓ ✓ ✓ ✓ ✓ ✓

4.

Sidewall vent

terminator (Hood)

and Wall thimble

✓ ✓ ✓

5.

3" PVC concentric

termination

✓ ✓ ✓

6.

Non-return valve

✓ ✓ ✓

10 Page

Installaon

Installaon Manual

3. Neutralizer kit: 9007607005 (TH-NT01)

The neutralizer assembly neutralizes the condensate (acidic water) that forms in the

secondary heat exchanger of the water heater.

It connects to the condensate drain port of the water heater by using connectors

includedwiththeneutralizerkit.(Refertop.29.)

The temperature remote controller

has two functions. It allows the

output temperature from the water

heater to be adjusted within the range

of100°Fto185°F,anditalsoworks

as a diagnostic tool that will give a

concise error code whenever there is

a problem with the unit.

1. Temperature remote controller:

9008172005 (TM-RE40)

5. 3" PVC concentric termination: 9007611005 (TH-CVPVC33)

Used when terminating direct-vent (sealed combustion)

systems,withIndoormodelsthatrequirea3in.(76mm)intake

anda3in.(76mm)exhaust.

The pipe cover protects the plumbing pipes to

the water heater from unexpected adjustments.

This pipe cover is fixed to the bottom of the water

heater, which hides the plumbing and improves

the visual aspects of the whole installation for

the water heater.

2. Pipe cover: 9008331005 (TH-PC03)

4. Sidewall vent terminator (Hood) and Wall thimble:

They are used when venting out through the wall. These terminations are special stainless steel vents

for gas appliances and are UL listed as Category II, III and IV. For different wall thicknesses, there

are two ranges of lengths available. (Refer to the NovaVent brochure for details.) Install these vent

terminations in accordance with their installation instructions and any applicable local codes.

Covering wall thicknesses Part#

Terminator Hood 9007999005

Wall Thimble 4 - 7 in. 9008345005

WallThimble5-10in. 9008346005

Termination + Thimble 4 - 7 in. 9008004005

Termination+Thimble5-10in. 9008005005

Wall Thimble

Terminator Hood

6. Non-return valve: 9008847005

It is a must-have item for common venting system. It prevents

the escape of combustion gas through non-operating appliances.

(Refertop.20and21.)

The temperature options are 100 °F, 105 °F, 110

°F,115°F,120°F,125°F,130°F,135°F,140°F,145

°F,150°F,155°F,160°F165°F,175°Fand185°F.

See the Troubleshooting Section for information on

possible error codes.

This concentric termination provides the convenience of only having to make one penetration through a

sidewall instead of two separate penetrations for the intake and exhaust piping. The termination includes

a bird screen, restricting small animals, pests, and foreign objects from entering into the vent system.

11 Page

WARNING FOR INSTALLATIONS

FOR YOUR SAFETY, READ BEFORE INSTALLATION:

Do not install the heater where water, debris or

flammable vapors may get into the flue terminal.

This may cause damage to the heater and void the

warranty.

Do not have the vent terminal pointing toward

any opening into a building. Do not locate your

heater in a pit or location where gas and water

can accumulate.

Do not install this water heater under an

overhanglessthan3ft.(914mm)fromitstop

or eaves. The area under an overhang must be

open to three sides (Outdoor models only).

Do not install the water heater vent terminator

within1ft.(305mm)in the USA of any air intake

or building opening, and within 3 ft. (914 mm)

in Canada of any air intake or building opening

(Outdoor models only, refer to p. 22).

Do not install next to a dryer or any source

of airborne debris that can be trapped inside

the combustion chamber, unless the system is

direct-vented.

ProhibitedProhibited

3 ft.

(914mm)

1ft.(305mm)USA

3ft.(914mm)Canada

1ft.(305mm)USA

3ft.(914mm)Canada

1ft.(305mm)USA

3ft.(914mm)Canada

Installaon

Installaon Manual

12 Page

HIGH-ALTITUDE INSTALLATIONS

Check the elevation where your water heater is installed. Set DIPswitches shown in the table below

depending on the altitude.

WARNING

DO NOT adjust any DIPswitches on the upper bank for the 540 (T-H3)

model.

Installaon

Installaon Manual

NOTE: The dark squares indicate the direction the DIPswitches should be set to.

540 (T-H3) model

Computer board

Lower bank of DIPswitches

Outdoor models

0 to 2,000 ft.

(DEFAULT)

2,000 to

4,000 ft.

4,000 to

6,000 ft.

Over 6,000 ft

240 (T-H3J) and

340 (T-H3S) models

No. 3 : OFF

No. 4 : OFF

No. 5 : OFF

No. 3 : OFF

No. 4 : OFF

No. 5 : ON

No. 3 : ON

No. 4 : OFF

No. 5 : ON

Consult our

Technical

Services

at1-877-

737-2840

540(T-H3)model

(Lower bank of

DIPswitches)

No. 2 : OFF

No. 3 : OFF

No. 4 : OFF

No. 2 : OFF

No. 3 : OFF

No. 4 : ON

No. 2 : ON

No. 3 : OFF

No. 4 : ON

OFF

ON

1 2 3 4 5 6 7 8 9 10

OFF

ON

1 2 3 4 5 6 7 8 9 10

OFF

ON

1 2 3 4 5 6 7 8 9 10

OFF

ON

1 2 3 4 5 6

OFF

ON

1 2 3 4 5 6

OFF

ON

1 2 3 4 5 6

Bank of DIPswitches

240 (T-H3J) and 340 (T-H3S) models

Computer board

Indoor models

0 to 2,000 ft.

(DEFAULT)

2,000 to

3,000 ft.

3,000 to

5,000 ft.

5,000 to

7,500 ft.

7,500 to

10,100 ft.

240 (T-H3J) and

340 (T-H3S) models

No. 3 : OFF

No. 4 : OFF

No. 5 : OFF

No. 3 : OFF

No. 4 : ON

No. 5 : OFF

No. 3 : OFF

No. 4 : OFF

No. 5 : ON

No. 3 : OFF

No. 4 : ON

No. 5 : ON

No. 3 : ON

No. 4 : ON

No. 5 : ON

540(T-H3)model

(Lower bank of

DIPswitches)

No. 2 : OFF

No. 3 : OFF

No. 4 : OFF

No. 2 : OFF

No. 3 : ON

No. 4 : OFF

No. 2 : OFF

No. 3 : OFF

No. 4 : ON

No. 2 : OFF

No. 3 : ON

No. 4 : ON

No. 2 : ON

No. 3 : ON

No. 4 : ON

OFF

ON

1 2 3 4 5 6 7 8 9 10

OFF

ON

1 2 3 4 5 6 7 8 9 10

OFF

ON

1 2 3 4 5 6 7 8 9 10

OFF

ON

1 2 3 4 5 6 7 8 9 10

OFF

ON

1 2 3 4 5 6

OFF

ON

1 2 3 4 5 6

OFF

ON

1 2 3 4 5 6

OFF

ON

1 2 3 4 5 6

Altitude

DIPswitches

OFF

ON

1 2 3 4 5 6 7 8 9 10

OFF

ON

1 2 3 4 5 6

13 Page

VENTING INSTRUCTIONS

For the 240 Indoor (T-H3J-DV), 340 Indoor (T-H3S-DV) and 540 Indoor (T-H3-DV) models

-General-

The Indoor models must be vented in accordance with the section “Venting of Equipment" of the latest

editionoftheNationalFuelGasCode:ANSIZ223.1/NFPA54intheUnitedStatesand/orSection7ofthe

CAN/CSAB149.1NaturalGasandPropaneInstallationCodeinCanada,aswellasapplicablelocalbuilding

codes.

The use of venting materials approved for Category III/IV appliances is recommended whenever possible.

However, the Indoor models may also be vented with plastic pipe materials such as ABS, PVC, CPVC, or

polypropylene. For details, please refer to the Exhaust Vent (ABS, PVC, CPVC, or Polypropylene Vent)

Section on p. 15. Vent installations in Canada which utilize plastic vent systems must use venting that

complieswithULCS636.

General rules for venting water heaters are:

• Place the water heater as close as possible to the vent termination.

• The vent collar of the water heater must be fastened directly to an unobstructed vent pipe.

• Do not weld the vent pipe to the water heater’s vent collar.

• Do not cut the vent collar of the unit.

• The vent must be easily removable from the top of the water heater for normal service and

inspection of the unit.

• The water heater vent must not be connected to any other gas appliance or vent stack except an

approvedcommon-ventingsystem.(Refertop.20and21.)

• Avoid using an oversized vent pipe or using extremely long runs of the pipe unless it is part of an

approved common vent system.

• For rooftop venting, a rain cap or other form of termination that prevents rain water from

entering into the water heater must be installed.

• Do not terminate vent into a chimney. If the vent must go through the chimney, the vent must

run all the way through the chimney with approved vent pipe.

General rules for vent terminations:

• Avoid locating the water heater vent termination near any air intake devices. These fans can

pick up the exhaust flue products from the water heater and return them to the building. This

can create a health hazard.

• Locate the vent termination so that it cannot be blocked by any debris, at any time. Most codes

require that the termination be at least 12 in. (305 mm) above grade, but the installer may

determine if it should be higher depending on the job site condition and applicable codes.

• A proper sidewall termination is recommended when the water heater is vented through a

sidewall.

• Regarding the clearances from the exhaust termination to the air inlet or opening, refer to p. 22

to 24.

• Improper venting of this appliance can result in excessive levels of carbon

monoxide which can result in severe personal injury or death.

• Improper installation can cause nausea or asphyxiation, severe injury or death

from carbon monoxide and flue gases poisoning. Improper installation will

void product warranty.

DANGER

When installing the vent system, all applicable national and local codes must be

followed. If you install thimbles, fire stops or other protective devices and they

penetrate any combustible or noncombustible construction, be sure to follow all

applicable national and local codes.

CAUTION

Installaon

Installaon Manual

14 Page

-DIPswitch settings for Vent length-

4" venting

Vent length

240 Indoor (T-H3J-DV)

340 Indoor (T-H3S-DV)

540 Indoor (T-H3-DV)

(Upper bank of DIPswitches)

5 to 50 ft.

(DEFAULT)

No.6:ON

No. 7 : OFF

No. 3 : ON

No. 4 : OFF

51 to 100 ft.

No.6:OFF

No. 7 : OFF

No. 3 : OFF

No. 4 : OFF

OFF

ON

1 2 3 4 5 6 7 8

OFF

ON

1 2 3 4 5 6 7 8

OFF

ON

1 2 3 4 5 6 7 8 9 10

OFF

ON

1 2 3 4 5 6 7 8 9 10

3" venting

Vent length

240 Indoor (T-H3J-DV)

340 Indoor (T-H3S-DV)

540 Indoor (T-H3-DV)

(Upper bank of DIPswitches)

5 to 20 ft.

(DEFAULT)

No.6:ON

No. 7 : OFF

No. 3 : ON

No. 4 : OFF

21 to 40 ft.

No.6:OFF

No. 7 : OFF

No. 3 : OFF

No. 4 : OFF

41 to 70 ft.

No.6:ON

No. 7 : ON

No. 3 : ON

No. 4 : ON

OFF

ON

1 2 3 4 5 6 7 8

OFF

ON

1 2 3 4 5 6 7 8

OFF

ON

1 2 3 4 5 6 7 8 9 10

OFF

ON

1 2 3 4 5 6 7 8 9 10

OFF

ON

1 2 3 4 5 6 7 8

OFF

ON

1 2 3 4 5 6 7 8 9 10

Set DIPswitches shown in the tables below depending on the vent length.

3" venting

Vent length

240 Indoor (T-H3J-DV)

340 Indoor (T-H3S-DV)

540 Indoor (T-H3-DV)

(Upper bank of DIPswitches)

5 to 45 ft.

(DEFAULT)

No.6:ON

No. 7 : OFF

No. 3 : ON

No. 4 : OFF

46 to 70 ft.

No.6:OFF

No. 7 : OFF

No. 3 : OFF

No. 4 : OFF

OFF

ON

1 2 3 4 5 6 7 8

OFF

ON

1 2 3 4 5 6 7 8

OFF

ON

1 2 3 4 5 6 7 8 9 10

OFF

ON

1 2 3 4 5 6 7 8 9 10

Set DIPswitches shown in the table below depending on the vent length.

<Two-pipe, direct-vent installaon>

Installaon

Installaon Manual

Refertop.16fordetails.

Refertop.17fordetails.

15 Page

-Exhaust vent (ABS, PVC, CPVC, or polypropylene vent)-

The Indoor models can be vented with ABS, PVC, CPVC, or polypropylene (temperature rated up to

149°F).VentmaterialcertifiedtoULCS636standardsisrecommendedintheUSA.InCanada,plastic

ventingmustbecertifiedtoULCS636standards.

• Themaximumlengthofexhaustventpipingmustnotexceed70ft.(21.3m)for3”venting,which

dependsontheelevationwherethewaterheaterisinstalled,and100ft.(30.5m)for4”venting

(deducting5ft.(1.5m) foreachelbowusedintheventingsystem).Donotusemorethan5

elbows. See the table below.

• Whenthehorizontalventrunexceeds5ft.(1.5m),supporttheventrunat3ft.(0.9m)intervals

with overhead hangers.

Installaon

Installaon Manual

Item Material United States Canada

Exhaust pipe and

Fittings

Schedule 40 PVC ANSI/ASTMD1785

ULCS636Certified

Materials Only

PVC-DWV ANSI/ASTMD2665

Schedule 40 CPVC ANSI/ASTMF441

Schedule 40 ABS-DWV ANSI/ASTMD2661

Polypropylene UL-1738

Pipe Cement/Primer

PVC ANSI/ASTMD2564

CPVC ANSI/ASTMF493

ABS ANSI/ASTMD2235

NOTE: Do NOT Use Cellular Foam Core Pipe

Diameter Max. No. of Elbows Max. Vertical and Horizontal (Total) Vent Length

3in.(76mm) 5 70ft.(21.3m)

4in.(102mm) 5 100ft.(30.5m)

*For each elbow added, deduct 5 ft. (1.5 m) from max. vent length.

No. of Elbows

Max. Vertical or Horizontal (Total) Vent Length

3" venting 4" venting

Up to 3,000 ft Up to 6,000 ft Up to 10,100 ft Up to 10,100 ft

0 70ft.(21.3m) 40ft.(12.2m) 25ft.(7.6m) 100ft.(30.5m)

1 65ft.(19.8m) 35ft.(10.7m) 20ft.(6.1m) 95ft.(29.0m)

2 60ft.(18.3m) 30ft.(9.1m) 15ft.(4.6m) 90ft.(27.4m)

3 55ft.(16.8m) 25ft.(7.6m) 10ft.(3.0m) 85ft.(25.9m)

4 50ft.(15.2m) 20ft.(6.1m) N/A 80ft.(24.4m)

5 45ft.(13.7m) N/A N/A 75ft.(22.9m)

Excludes vent terminators, termination elbows, or rain caps.

Fordetailsontheventconnection,refertop.16andp.17.

16 Page

-Two-pipe, direct-vent illustraons-

For details of the optional items, refer to the Installation manual for each optional item.

3" vent connecon

From 3" to 4" vent connecon

Installaon

Installaon Manual

3” coupling

Exhaust vent collar

(Female)

3” straight pipe

3” coupling

Intake vent collar

(Female)

3” straight pipe

1. Connect3"couplingsdirectlyonthe

exhaust and intake vent collar

of the water heater.

2. Connect3”straightpipestothe

couplings.

1. Connect3"x4"increasers

directly on the exhaust and intake

vent collar of the water heater.

2. Connect4”straightpipesto

the increasers.

4” straight pipe

3"x4" increaser

Exhaust vent collar

(Female)

Intake vent collar

(Female)

4” straight pipe

3"x4" increaser

Typical installaons using PVC, ABS, or polypropylene vent

Vercal Installaon

Roof

ashing

Roof

Fire stop

Horizontal Installaon

Wall

Connect between exhaust vent collar and piping.

Seetheinstruconsbelow.

Hanger

17 Page

-Single pipe with room-air intake illustraons-

For details of the optional items, refer to the Installation manual for each Optional item.

3" vent connecon

From 3" to 4" vent connecon

Installaon

Installaon Manual

1. Connecta3"elbowdirectly

on the intake vent collar of the

water heater.

2. Connecta3"coupling directly

on the exhaust vent collar of the

water heater.

3. Connecta3”straightpipeto

the coupling.

Typical installaons using PVC, ABS, or polypropylene vent

1. Connecta3"elbowdirectly

on the intake vent collar of the

water heater.

2. Connecta3"x4"increaser directly

on the exhaust vent collar of the

water heater.

3. Connecta4”straightpipetothe

increaser.

3” coupling

3” straight pipe

Exhaust vent collar

(Female)

3” elbow with

bird screen

Intake vent collar

(Female)

4” straight pipe

3"x4" increaser

Exhaust vent collar

(Female)

3” elbow with

bird screen

Intake vent collar

(Female)

Horizontal Installaon

Vercal Installaon

Roof

Fire stop

Connect between exhaust vent collar and piping.

Seetheinstruconsbelow.

Roof

ashing

Elbow

Wall

Hanger

18 Page

-Exhaust vent (Stainless steel vent)-

This is a Category IV appliance and must be vented accordingly. The vent system must be sealed airtight.

All seams and joints without gaskets must be sealed with high heat resistant silicone sealant or UL listed

aluminumadhesivetapehavingaminimumtemperatureratingof160°F.Forbestresults,aventsystem

should be as short and straight as possible.

• The Indoor models are a Category IV appliance and must be vented accordingly with any 4” vent

approved for use with Category III/IV or Special BH type gas vent.

• The manufacturer recommends the NovaVent line. However, the following are also UL listed

manufacturers: ProTech Systems Inc. (FasNSeal), Metal-Fab Inc., and Heat-Fab Inc. (Saf-T Vent).

• Follow the vent pipe manufacturer’s instructions when installing the vent pipe.

• Themaximumlengthofexhaustventpipingmustnotexceed100ft.(30.5m)(deducting5ft.(1.5

m)foreachelbowusedintheventingsystem).Donotusemorethan5elbows.

• Whenthehorizontalventrunexceeds5ft.(1.5m),supporttheventrunat3ft.(0.9m)intervals

with overhead hangers.

Installaon

Installaon Manual

Diameter Max. No. of Elbows Max. Vertical and Horizontal (Total) Vent Length

4in.(102mm) 5 100ft.(30.5m)

*For each elbow added, deduct 5 ft. (1.5 m) from max. vent length.

Excludes vent terminators, termination elbows, or rain caps.

No. of Elbows Max. Vertical or Horizontal Vent Length

0 100ft.(30.5m)

1 95ft.(29.0m)

2 90ft.(27.4m)

3 85ft.(25.9m)

4 80ft.(24.4m)

5 75ft.(22.9m)

19 Page

-Direct-vent and single vent Illustraons-

• Regarding the clearances from the exhaust terminal to the air inlet or opening, refer to p. 22

to 24.

• Follow all vent system manufacturer’s instructions and all local codes.

• Use 4” Category III/IV approved or Special BH, single or double wall stainless steel vent pipe.

Vercal Installaon

Roof

Roofashing

Fire stop

Rain cap

4" vent connecon for direct-vent installaon

4” stainless steel

vent straight pipe

Exhaust vent collar

of the Indoor models

(Female)

Intake vent collar

(Female)

4” stainless

steel vent

straight pipe

Installaon

Installaon Manual

Typical installaons using stainless steel vents

Exhaust vent collar

of the Indoor models

(Female)

4” stainless steel

vent straight pipe

Intake vent collar

(Female)

4” elbow with

bird screen

1. Connecta4"stainlesssteelvent

straight pipes directly on the

exhaust vent collar of the

water heater.

2. Connecta4"elbowdirectly

on the intake vent collar of the

water heater.

1. Connect4"stainlesssteelvent

straight pipes directly on the

exhaust/intake vent collar of the

water heater.

4" vent connecon for single vent installaon

• The diagram above shows direct-vent installations. For single vent installation, connect a 4" elbow

directly on the intake vent collar instead of a straight pipe. See the instructions below for the detail.

• For details of the optional items, refer to the Installation manual for each Optional item.

Horizontal Installaon

Wall

Sidewall vent

terminaon

Hanger

20 Page

-Common-venng system-

The Indoor models can be vented together using the same exhaust and intake venting.

• Upto8waterheaterscanbecommon-ventedtogether.

• Anon-returnvalve(PartNo.9008847005)mustbeusedforeachwaterheaterthatispartofthesystem.

• The water heaters must all be direct-vented.

• For common-venting pieces and components, the manufacturer recommends

Centrotherm's vent line.

Typical common-vent installaon examples

Only the models listed in the table above can be common-vented together.

Different models cannot be common-vented.

CAUTION

Allowable models for common-venting

240 Indoor (T-H3J-DV)

340 Indoor (T-H3S-DV)

540Indoor(T-H3-DV)

For details on the installation of a common-vent system, please refer to the vent manufacturer's

instructions.

Installaon

Installaon Manual

Intake

wall

Exhaust

Roof

Condensate drain port

Non-Return Valve

Exhaust

wall

Roof

Intake

Non-Return Valve

Condensate drain port

Exhaust

Intake

wall

Roof

Non-Return Valve

Condensate drain port

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