BENDIX BW1736 User manual

Category
Engine
Type
User manual
QUALITY REMANUFACTURED PRODUCTS FROM BENDIX COMMERCIAL VEHICLE SYSTEMS LLC 1
C
OMPRESSORS
BW1736 © 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 3/2002 Printed in U.S.A.
COMPRESSORS
COMPRESSORS
Belt Drive 7
Midland 7
Caterpillar Engine 13
Midland 13
Clayton Dewandre 14
Mack Engine 17
Midland 17
Cummins Engine 18
Midland 18
Holset-Cummins 19
Detroit Diesel Engine 21
Midland 21
INTRODUCTION
Table of Contents 1
General Information 3
Comp-Page No.
2 QUALITY REMANUFACTURED PRODUCTS FROM BENDIX COMMERCIAL VEHICLE SYSTEMS LLC
COMPRESSORS
COMPRESSORS
CYLINDER HEADS
Cylinder Heads ...................................................................................................................................... 25
REPAIR & GASKET KITS
Compressor Kit Cross Reference .................................................................................................. 26
Repair & Gasket Kits ............................................................................................................................ 28
Unloader Kits
Midland Unloader Kits..................................................................................................................................... 30
Cummins Unloader Kits .................................................................................................................................. 31
Cylinder Head Repair Kits
Midland........................................................................................................................................................... 31
Cummins ........................................................................................................................................................ 32
Gasket Kits (Mounting & Complete)
Midland........................................................................................................................................................... 33
Cummins ........................................................................................................................................................ 43
Clayton Dewandre........................................................................................................................................... 44
Piston Kits
Midland........................................................................................................................................................... 44
Cummins ........................................................................................................................................................ 45
Piston Ring Kits
Midland........................................................................................................................................................... 46
Cummins ........................................................................................................................................................ 47
Rod Bearing Sets
Midland........................................................................................................................................................... 47
Drive Gear
Cummins ........................................................................................................................................................ 48
Governors 49
Midland 49
GOVERNORS
Comp-Page No.
QUALITY REMANUFACTURED PRODUCTS FROM BENDIX COMMERCIAL VEHICLE SYSTEMS LLC 3
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OMPRESSORS
BW1736 © 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 3/2002 Printed in U.S.A.
Compressor Nameplate
A nameplate is attached to each compressor, generally to the crankcase. There are two styles in
use, both having a silver background with black lettering. In all cases the nameplate displays the
part number and serial number. The larger of the two also provides model information.
The part number stamped into the nameplate is the manufacturer’s part number with the letter “X”
added to the end to designate that the unit is remanufactured. The alpha numeric serial number
indicates the date and place of manufacture. The first letter indicates the month, A (January)
through M (December) with the letter “I” not used. The first pair of digits indicate the day and the
second pair the year. The last character represents the remanufacturing facility. For example, a
nameplate bearing serial number “D1801X” was built April 18, 2001.
Compressor Installation - Gaskets and Plugs
All Truck Products remanufactured compressors are supplied with the appropriate gaskets and
plugs to install the compressor and attach fittings, filters and governor, where required. An
Installation Instruction Sheet is included with each compressor.
Compressor Port Positions
All compressor port positions in this catalog are obtained in the same manner as the original
manufacturer; by viewing the compressor from the drive end.
Midland Compressors
Identifying The Difference Between An EL1300 and EL1600
The EL1600 is almost identical in appearance and dimensions to the EL1300. Other than the part
number shown on the compressor name tag, the most easily identified difference between the
two compressors is a rectangular protrusion on the cylinder block as shown in the illustration
below.
EL1600 Cylinder BlockEL1300 Cylinder Block
This rectangular block is not
present on the EL1300
cylinder block.
FRONT
(Drive End)
LEFT RIGHT
Model No.
Part No.
Serial No.
Remanufactured
Remanufactured
Part No.
Serial No.
COMPRESSORS
4 QUALITY REMANUFACTURED P RODUCTS FROM BENDIX COMMERCIAL VEHICLE SYSTEMS LLC
COMPRESSORS
Remanufactured Midland Compressors
EL740
The EL740 is a two cylinder compressor with a displacement of 7.4 cu. ft. per min. at 1250 RPM.
It is available in both vertical mount, belt drive, or flange mount gear drive configurations. The
EL740 is available as totally water cooled, totally air cooled, or in a combination of water cooled
head and air cooled block.
1. Unloader Valve 4. Rear End Cover 7. Front End Cover
2. Inlet Port 5. Crankcase 8. Cylinder Block
3. Discharge Port 6. Crankshaft 9. Cylinder Head
EL850
The EL850 is a single cylinder compressor with a displacement of 8.5 cu. ft. per min. at 1250 RPM.
Like the EL740, it is available in both vertical mount, belt drive, or flange mount gear drive
configurations. The EL850 is available as either totally air cooled or in a combination of water
cooled head and air cooled block.
1. Governor Port 4. Rear End Cover 7. Front End Cover
2. Inlet Port 5. Crankcase 8. Discharge Port
3. Cylinder Block 6. Crankshaft 9. Cylinder Head
EL1300
The EL1300 is a two cylinder compressor with a displacement of 12.9 cu. ft. per min. at 1250
RPM. It is available in both vertical mount, belt drive, or flange mount gear drive configurations. The
EL1300 is available in totally water cooled versions only.
1. Discharge Port 5. Rear End Cover 9. Cylinder Block
2. Governor Port 6. Crankcase 10. Cylinder Head
3. Inlet Port 7. Crankshaft
4. Water Ports 8. Front End Cover
4
5
6
7
1
2
3
8
9
1
4
6
7
8
9
2
3
5
1
9
2
3
4
5
6
7
8
10
4
GENERAL COMPRESSOR INFORMATION
QUALITY REMANUFACTURED PRODUCTS FROM BENDIX COMMERCIAL VEHICLE SYSTEMS LLC 5
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OMPRESSORS
BW1736 © 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 3/2002 Printed in U.S.A.
Remanufactured Midland Compressors (cont’d)
EL1600
The EL1600 is a two cylinder compressor with a displacement of 16.1 cu. ft. per min. at 1250
RPM. It is a companion compressor to the EL1300 and is offered in most all the same configura-
tions as the EL1300.
1. Discharge Port 5. Rear End Cover 9. Cylinder Block
2. Governor Port 6. Crankcase 10. Cylinder Head
3. Inlet Port 7. Crankshaft
4. Water Ports 8. Front End Cover
EL3200
The EL3200 is a four cylinder, water cooled only, compressor with a displacement of 32.2 cu. ft.
per min. at 1250 RPM. It is available in direct drive single flange mount for Mack in-line 6 cylinder
engine applications only.
1. Discharge Port 4. Water Ports 7. Base Plate
2. Governor Port 5. Cylinder Block 8. Rear End Cover
3. Cylinder Head 6. Crank Case 9. Inlet Port
Remanufactured Holset – Cummins Compressors
Single Cylinder
The single cylinder Holset compressor has a displacement of 13.2 cu. ft. per min. at 1250 RPM. It
is water cooled only and available from Truck Products in the Cummins flange drive only.
1. Governor 4. Cylinder Head 7. Water Ports
2. Intake Port 5. Crank Case
3. Discharge Port 6. Drive Flange
5
6
2
1
7
4
3
9
1
2
4
5
6
7
4
6
5
1
2
3
7
8
9
3
1
9
2
3
4
5
6
7
8
10
4
GENERAL COMPRESSOR INFORMATION
6 QUALITY REMANUFACTURED P RODUCTS FROM BENDIX COMMERCIAL VEHICLE SYSTEMS LLC
COMPRESSORS
Remanufactured Holset – Cummins Compressors (cont’d)
Two Cylinder
The two cylinder Holset compressor has a displacement of 30 cu. ft. per min. at 1250 RPM. It is
water cooled only and available from Truck Products in the Cummins flange drive only.
1. Governor 4. Base Plate 7. Cylinder Head
2. Intake Port 5. Drive Flange
3. Crankcase 6. Water Port
Remanufactured Clayton Dewandre Compressors
Single Cylinder
The single cylinder Clayton Dewandre compressor has an approximate displacement of 145cc
per min. It is available from Truck Products with a water cooled head, air cooled block and the
Caterpillar flange drive only.
1. Cylinder Head 4. Crankcase 7. Inlet Port
2. Discharge Port 5. End Cover 8. Water Inlet Port
3. Water Out Port 6. Unloader
1
2
7
3
4
5
6
1
2
3
6
5
4
7
8
GENERAL COMPRESSOR INFORMATION
QUALITY REMANUFACTURED PRODUCTS FROM BENDIX COMMERCIAL VEHICLE SYSTEMS LLC 7
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OMPRESSORS
BW1736 © 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 3/2002 Printed in U.S.A.
KN7010X, KN7020X Midland EL740
Midland Model EL740 Two Cylinder Compressor with four hole base mount and non-rotatable cylinder head. Air cooled cylinder head and air cooled
cylinder block.
KN7010X Shown
Specifications
Air Air Block Oil Oil
Part No. Inlet Discharge Wtr. Port Inlet Return Comments
KN7010X Right Right, Flange N/A Base/End Cover Base
KN7020X Left Left, Flange N/A Base/End Cover Base
KN7000X Midland EL740
Midland Model EL740 Two Cylinder Compressor with four hole base mount and rotatable cylinder head. Air cooled cylinder head and air cooled
cylinder block.
KN7000X Shown
Specifications
Air Air Block Oil Oil
Part No. Inlet Discharge Wtr. Port Inlet Return Comments
KN7000X Right, 3/8" Left, 3/8" N/A End Cover Base
BELT DRIVE
8 QUALITY REMANUFACTURED P RODUCTS FROM BENDIX COMMERCIAL VEHICLE SYSTEMS LLC
COMPRESSORS
KN7040X, KN7041X, KN7050X Midland EL740
Midland Model EL740 Two Cylinder Compressor with four hole base mount and non-rotatable head. Water cooled cylinder head and air cooled
cylinder block.
KN7040X Shown
Specifications
Air Air Block Oil Oil
Part No. Inlet Discharge Wtr. Port Inlet Return Comments
KN7040X Right Right, Flange N/A Base/End Cover Base
KN7041X Left Left, Flange N/A Base/End Cover Base Special Ford Base Plate
KN7050X Left Left, Flange N/A Base/End Cover Base
KN7030X Midland EL740
Midland Model EL740 Two Cylinder Compressor with four hole base mount and rotatable cylinder head. Water cooled cylinder head and air cooled
cylinder block.
KN7030X Shown
Specifications
Air Air Block Oil Oil
Part No. Inlet Discharge Wtr. Port Inlet Return Comments
KN7030X Right Left, Threaded N/A Base/End Cover Base
BELT DRIVE
QUALITY REMANUFACTURED PRODUCTS FROM BENDIX COMMERCIAL VEHICLE SYSTEMS LLC 9
C
OMPRESSORS
BW1736 © 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 3/2002 Printed in U.S.A.
KN85020X Midland EL850
Midland Model EL850 Single Cylinder Compressor with four hole base mount. Air cooled cylinder head and air cooled cylinder block.
KN85020X Shown
Specifications
Air Air Block Oil Oil
Part No. Inlet Discharge Wtr. Port Inlet Return Comments
KN85020X Right Top, Threaded N/A End Cover Base
KN7170X, KN7180X Midland EL740
Midland Model EL740 Two Cylinder Compressor with six hole base mount and non-rotatable cylinder head. Water cooled cylinder head and air cooled
cylinder block.
KN7170X Shown
Specifications
Air Air Block Oil Oil
Part No. Inlet Discharge Wtr. Port Inlet Return Comments
KN7170X Right Right, Flange N/A Base/End Cover Base
KN7180X Left Left, Flange N/A Base/End Cover Base
BELT DRIVE
10 QUALITY REMANUFACTURED P RODUCTS FROM BENDIX COMMERCIAL VEHICLE SYSTEMS LLC
COMPRESSORS
KN86020X Midland EL850
Midland Model EL850 Single Cylinder Compressor with four hole base mount. Water cooled cylinder head and air cooled cylinder block.
KN86020X Shown
Specifications
Air Air Block Oil Oil
Part No. Inlet Discharge Wtr. Port Inlet Return Comments
KN86020X Right Top, Threaded N/A End Cover Base
EL13020X, EL13021X, EL13022X Midland EL1300 & EL1600
EL13060X, EL16020X, EL16060X
Midland Model EL1300 & EL1600 Two Cylinder Compressor with four hole base mount.
EL13060X Shown
Specifications
Air Air Block Oil Oil
Part No. Inlet Discharge Wtr. Port Inlet Return Comments
EL13020X Right Top, Flange Right End Cover Base
EL13021X Left Top, Flange Left End Cover Base
EL13022X Left Top, Flange Left End Cover Base Special Ford Base Plate
EL13060X Right Top, Flange Right End Cover Base
EL16020X Right Top, Flange Right End Cover Base
EL16060X Right Top, Flange Right End Cover Base
BELT DRIVE
QUALITY REMANUFACTURED PRODUCTS FROM BENDIX COMMERCIAL VEHICLE SYSTEMS LLC 11
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OMPRESSORS
BW1736 © 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 3/2002 Printed in U.S.A.
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COMPRESSORS
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QUALITY REMANUFACTURED PRODUCTS FROM BENDIX COMMERCIAL VEHICLE SYSTEMS LLC 13
C
OMPRESSORS
BW1736 © 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 3/2002 Printed in U.S.A.
EL13120X, EL16120X Midland EL1300 & EL1600
Midland Model EL1300 & EL1600 Two Cylinder Compressor with Caterpillar engine mounting flange and splined crankshaft.
EL13120X Shown
Specifications
Air Air Block Oil Oil
Part No. Inlet Discharge Wtr. Port Inlet Return Comments
EL13120X Right Top, Flange Right Crankshaft Flange
EL16120X Right Top, Flange Right Crankshaft Flange
EL13080X, EL13170X, EL13200X, EL16080X, EL16200X Midland EL1300 & EL1600
Midland Model EL1300 & EL1600 Two Cylinder Compressor with Caterpillar engine mounting flange and tapered crankshaft.
EL13080X Shown
Specifications
Air Air Block Oil Oil
Part No. Inlet Discharge Wtr. Port Inlet Return Comments
EL13080X Right Top, Flange Right End Cover Flange 1673,74 Engines-Crankshaft has a key
EL13170X Right Top, Flange Right End Cover Flange 1673,74 Engines-Crankshaft has no key
EL13200X Right Top, Flange Right End Cover Flange 2° Flange Tilt
EL16080X Right Top, Flange Right End Cover Flange 1673,74 Engines-Crankshaft has a key
EL16200X Right Top, Flange Right End Cover Flange 2° Flange Tilt
CATERPILLAR ENGINE
14 QUALITY REMANUFACTURED P RODUCTS FROM BENDIX COMMERCIAL VEHICLE SYSTEMS LLC
COMPRESSORS
2P8711X Clayton Dewandre
Clayton Dewandre Single Cylinder Compressor with Caterpillar 3306 engine mounting flange and rotatable cylinder head. Water cooled cylinder head
and air cooled cylinder block.
2P8711X Shown
Specifications
Air Air Block Oil Oil
Part No. Inlet Discharge Wtr. Port Inlet Return Comments
2P8711X Optional Optional, Threaded N/A End Cover Drive Flange Head rotates in 180° increments
Two porting options
EL13151X Midland EL1300
Midland Model EL1300 Two Cylinder Compressor with Caterpillar 3306 engine mounting flange.
EL13151X Shown
Specifications
Air Air Block Oil Oil
Part No. Inlet Discharge Wtr. Port Inlet Return Comments
EL13151X Right Top, Flange Right End Cover Flange
CATERPILLAR ENGINE
QUALITY REMANUFACTURED PRODUCTS FROM BENDIX COMMERCIAL VEHICLE SYSTEMS LLC 15
C
OMPRESSORS
BW1736 © 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 3/2002 Printed in U.S.A.
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OMPRESSORS
BW1736 © 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 3/2002 Printed in U.S.A.
EL14111X Midland EL3200
Midland Model EL3200 Four Cylinder Compressor with Mack inline 6 engine mounting flange.
EL14111X Shown
Specifications
Air Air Block Oil Oil
Part No. Inlet Discharge Wtr. Port Inlet Return Comments
EL14111X Left Top, Flange As Shown Crankshaft Flange
EL13111X, EL16111X Midland EL1300 & EL1600
Midland Model EL1300 & EL1600 Two Cylinder Compressor with Mack inline 6 engine mounting flange.
EL13111X Shown
Specifications
Air Air Block Oil Oil
Part No. Inlet Discharge Wtr. Port Inlet Return Comments
EL13111X Left Top, Flange Left Crankshaft Flange Power Steering Capable
EL16111X Left Top, Flange Left Crankshaft Flange Power Steering Capable
MACK ENGINE
18 QUALITY REMANUFACTURED P RODUCTS FROM BENDIX COMMERCIAL VEHICLE SYSTEMS LLC
COMPRESSORS
KN86230X Midland EL850
Midland Model EL850 Single Cylinder Compressor with Cummins B & C series engine mounting flange. Water cooled cylinder head and air cooled
cylinder block.
KN86230X Shown
Specifications
Air Air Block Oil Oil
Part No. Inlet Discharge Wtr. Port Inlet Return Comments
KN86230X Optional Optional, Threaded N/A End Cover Drive Flange Head rotates in 90° increments
or Right, Drive Flange
EL13220X Midland EL1300
Midland Model EL1300 Two Cylinder Compressor with Cummins B & C series engine mounting flange.
EL13220X Shown
Specifications
Air Air Block Oil Oil
Part No. Inlet Discharge Wtr. Port Inlet Return Comments
EL13220X Right Side, Flange Right Right, Drive Flange Drive Flange Special Discharge Fitting
CUMMINS ENGINE
QUALITY REMANUFACTURED PRODUCTS FROM BENDIX COMMERCIAL VEHICLE SYSTEMS LLC 19
C
OMPRESSORS
BW1736 © 2002 Bendix Commercial Vehicle Systems LLC All Rights Reserved 3/2002 Printed in U.S.A.
EL13040X, EL16040X Midland EL1300 & EL1600
Midland Model EL1300 & EL1600 Two Cylinder Compressor with Cummins inline engine mounting flange.
EL13040X Shown
Specifications
Air Air Block Oil Oil
Part No. Inlet Discharge Wtr. Port Inlet Return Comments
EL13040X Right Top, Flange Right Drive Flange Drive Flange
EL16040X Right Top, Flange Right Drive Flange Drive Flange
3018543X Holset-Cummins
Holset-Cummins Single Cylinder Compressor with Cummins inline engine mounting flange.
3018543X Shown
Specifications
Air Air Block Oil Oil
Part No. Inlet Discharge Wtr. Port Inlet Return Comments
3018543X Right Front, Threaded Front & Rear Drive Flange Drive Flange Universal Governor Mounting
CUMMINS ENGINE
20 QUALITY REMANUFACTURED P RODUCTS FROM BENDIX COMMERCIAL VEHICLE SYSTEMS LLC
COMPRESSORS
3048680X Holset-Cummins
Holset-Cummins Two Cylinder Compressor with Cummins inline engine mounting flange.
3048680X Shown
Specifications
Air Air Block Oil Oil
Part No. Inlet Discharge Wtr. Port Inlet Return Comments
3048680X Right Front, Threaded Front & Rear Drive Flange Drive Flange
CUMMINS
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BENDIX BW1736 User manual

Category
Engine
Type
User manual

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