WAGO PROFIBUS DP/ V1 Fieldbus Coupler User manual

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WAGO-SPEEDWAY 767

Manual

767-1101

FC PROFIBUS DP 8DI 24V DC

PROFIBUS DP/V1 Fieldbus Coupler

Version 2.2.0

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2 WAGO-SPEEDWAY 767

767-1101 FC PROFIBUS DP 8DI 24V DC

Manual

Version 2.2.0

WAGO Kontakttechnik GmbH & Co. KG

Hansastraße 27

D-32423 Minden

Phone: +49 (0) 571/8 87 – 0

Fax: +49 (0) 571/8 87 – 1 69

E-Mail: [email protected]

Web: http://www.wago.com

Technical Support

Phone: +49 (0) 571/8 87 – 5 55

Fax: +49 (0) 571/8 87 – 85 55

E-Mail: [email protected]

Every conceivable measure has been taken to ensure the accuracy and

completeness of this documentation. However, as errors can never be fully

excluded, we always appreciate any information or suggestions for improving the

documentation.

E-Mail: [email protected]

We wish to point out that the software and hardware terms as well as the

trademarks of companies used and/or mentioned in the present manual are

generally protected by trademark or patent.

=== Ende der Lis te f ür T e xtmar ke Ei nb and _vor ne = ==

WAGO-SPEEDWAY 767 Table of Contents 3

767-1101 FC PROFIBUS DP 8DI 24V DC

Manual

Version 2.2.0

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Table of Contents

1 Notes about this Documentation ................................................................. 9

1.1 Validity of these Operating Instructions ................................................... 9

1.2 Copyright ................................................................................................... 9

1.3 Symbols ................................................................................................... 10

1.4 Number Notation ..................................................................................... 12

1.5 Font Conventions .................................................................................... 12

2 Important Notes ......................................................................................... 13

2.1 Legal Bases ............................................................................................. 13

2.1.1 Subject to Changes ............................................................................. 13

2.1.2 Personnel Qualification ...................................................................... 13

2.1.3 Use in Compliance with Underlying Provisions ................................ 14

2.1.4 Technical Condition of Specified Devices ......................................... 14

2.2 Safety Advice (Precautions) .................................................................... 15

2.3 Safety Equipment .................................................................................... 16

2.4 Notes on Operation ................................................................................. 17

3 System Description..................................................................................... 18

4 Device Description ..................................................................................... 21

4.1 Connectors ............................................................................................... 22

4.2 Marking Possibilities and Fastening ....................................................... 23

4.3 Display Elements .................................................................................... 24

4.4 Operating Elements ................................................................................. 26

4.5 Labeling ................................................................................................... 28

4.6 Schematic Diagram ................................................................................. 30

4.7 Dimensions .............................................................................................. 31

4.8 Technical Data ........................................................................................ 32

4.8.1 Device Data ........................................................................................ 32

4.8.2 System Data ........................................................................................ 32

4.8.3 Supply ................................................................................................. 33

4.8.4 Communication .................................................................................. 33

4.8.5 Inputs .................................................................................................. 33

4.8.6 Configurable Functions ...................................................................... 34

4.8.7 Diagnostics ......................................................................................... 34

4.8.8 Process Image ..................................................................................... 34

4.8.9 Indicators ............................................................................................ 34

4.8.10 Service Interface COM ....................................................................... 35

4.8.11 Isolation .............................................................................................. 35

4.9 Approvals ................................................................................................ 36

4.10 Standards and Guidelines ........................................................................ 37

5 Mounting ..................................................................................................... 38

5.1 Information on Mounting ........................................................................ 38

5.2 Tools and Accessories Required for Mounting ....................................... 40

5.3 Direct Mounting on Your System ........................................................... 41

5.4 Mounting on a Carrier Rail (only with WAGO Accessories) ................. 42

5.4.1 Fastening the Carrier Rail Adapter to the Fieldbus Coupler .............. 42

4 Table of Contents WAGO-SPEEDWAY 767

767-1101 FC PROFIBUS DP 8DI 24V DC

Manual

Version 2.2.0

5.4.2 Fastening the Fieldbus Coupler with Carrier Rail Adapter to

a Carrier Rail ...................................................................................... 43

5.5 Mounting on a Profile Rail (only with WAGO Accessories) ................. 44

5.5.1 Fastening the Profile Adapter to the Fieldbus Coupler ...................... 44

5.5.2 Fastening the Fieldbus Coupler with Profile Adapter to

a Profile Rail ....................................................................................... 45

5.6 Replacing the Marker Card and Strip ...................................................... 46

5.7 Mounting the Spacer in the Case of Compact Arrangement ................... 47

6 Connecting Data and Supply Cables ........................................................ 49

6.1 Notes ....................................................................................................... 49

6.2 Required Accessories .............................................................................. 50

6.3 Connecting the Fieldbus Cable ............................................................... 51

6.3.1 Connecting the Fieldbus Coupler to the End of

a PROFIBUS Network ....................................................................... 52

6.3.2 Fieldbus Coupler Situated in a PROFIBUS Network ........................ 53

6.4 Connecting the S-BUS Cable .................................................................. 54

6.5 Connecting the Supply Cable .................................................................. 56

6.6 Connecting the Sensor Cables ................................................................. 58

6.7 Connecting the USB Cable ..................................................................... 60

7 Commissioning ........................................................................................... 62

7.1 Setting the PROFIBUS Station Address ................................................. 63

7.2 Switching on the Fieldbus Coupler ......................................................... 65

8 Configuration ............................................................................................. 66

8.1 GSD File .................................................................................................. 67

8.2 Information on Process Image ................................................................ 68

8.3 Process Images of the Fieldbus Coupler and I/O Modules ..................... 69

8.3.1 Fieldbus coupler (internal 8DI module), 767-1101 ............................ 69

8.3.2 8 DI Modules, 767-3801, 767-3802, 767-3803,

767-3804, 767-3805 ........................................................................... 69

8.3.3 8 DO Modules, 767-4801, 767-4802, 767-4803, 767-4804,

0767-4801/0000-0800, 0767-4802/0000-0800,

0767-4803/0000-0800, 0767-4804/0000-0800 ................................... 70

8.3.4 8 DO Modules, 767-4805, 767-4806, 767-4807,

0767-4807/0000-0800 ........................................................................ 70

8.3.5 TTL-Incremental/SSI Encoder Interface 767-5201............................ 70

8.3.6 HTL-Incremental Encoder/Counter Interface 767-5202 .................... 70

8.3.7 Serial Interface 767-5203 ................................................................... 71

8.3.8 MOVILINK Interface (RS 232, RS-485) 767-5204........................... 71

8.3.9 8 DIO Modules, 767-5801, 767-5802, 767-5803,

0767-5801/0000-0800, 0767-5802/0000-0800,

0767-5803/0000-0800 ........................................................................ 71

8.3.10 4 AI-U/I Modules, 767-6401 .............................................................. 72

8.3.11 4 AI-RTD Modules, 767-6402 ........................................................... 72

8.3.12 4 AI-TC Modules, 767-6403 .............................................................. 73

8.3.13 4 AO-U/I Modules, 767-7401 ............................................................ 73

8.3.14 Calculation Example .......................................................................... 73

9 Parameterizing ........................................................................................... 74

9.1 About GSD files adjustable parameters for the Fieldbus Coupler .......... 75

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Manual

Version 2.2.0

9.2 About GSD files adjustable parameters for the I/O Modules ................. 77

9.2.1 Digital Input Modules with 8 Channels (767-3801, 767-3802,

767-3803, 767-3804, 767-3805) ......................................................... 78

9.2.2 Digital Output Modules with 8 Channels (767-4801, 767-4802,

767-4803, 767-4804, 767-4805, 767-4806, 767-4807,

0767-4801/0000-0800, 0767-4802/0000-0800,

0767-4803/0000-0800, 0767-4804/0000-0800,

0767-4807/0000-0800) ....................................................................... 79

9.2.3 TTL Incremental / SSI Encoder Interface (767-5201) ....................... 80

9.2.3.1 Operation with 2 Incremental Encoders ........................................ 80

9.2.3.2 Operation with 2 SSI Encoders ...................................................... 84

9.2.3.3 Operation with 1 Incremental and 1 SSI Encoder ......................... 87

9.2.3.4 Option “No Parameterization” ....................................................... 91

9.2.3.5 Option “Diagnostics only” ............................................................. 91

9.2.4 HTL Incremental Encoder / Counter Interface (767-5202) ................ 92

9.2.4.1 Operation with 2 Counters ............................................................. 92

9.2.4.2 Operation with 2 Incremental Encoders ........................................ 95

9.2.4.3 Operation with 1 Counter and 1 Incremental Encoder .................. 98

9.2.4.4 Option “No Parameterization” ..................................................... 102

9.2.4.5 Option “Diagnostics only” ........................................................... 102

9.2.5 Serial Interface (767-5203) ............................................................... 103

9.2.6 MOVILINK

®

Interface (767-5204) .................................................. 105

9.2.7 DIO Modules with 8 Channels (767-5801, 767-5802, 767-5803,

0767-5801/0000-0800, 0767-5802/0000-0800,

0767-5803/0000-0800) ..................................................................... 106

9.2.7.1 DO mode: Module operates as a digital output module .............. 106

9.2.7.2 DI Mode: Module operation as digital input module .................. 107

9.2.7.3 DIO Mode: Combined operation of digital inputs and outputs ... 108

9.2.7.4 DIO mode and 1 counter: Combined operation of digital

inputs and outputs with a counter function .................................. 109

9.2.7.5 DIO mode and 2 counters: Combined operation of digital

inputs and outputs with two counters functions .......................... 110

9.2.8 Analog Input Modules, Voltage/Current with 4 Channels

(767-6401) ........................................................................................ 111

9.2.9 Analog Input Modules, RTD with 4 Channels (767-6402) .............. 112

9.2.10 Analog Input Modules, TC with 4 Channels (767-6403) ................. 114

9.2.11 Analog Output Modules, Voltage/Current with 4 Channels

(767-7401) ........................................................................................ 116

10 Option Handling (OPH) .......................................................................... 117

10.1 Creating the Maximum Configuration .................................................. 118

10.2 Creating the Expansion Stage Definition .............................................. 119

10.2.1 Structure of the Expansion Stage Definition .................................... 120

10.2.2 Example of Creating the Expansion Stage Definition ...................... 122

10.3 Diagnostics of the OPH Functionality .................................................. 125

10.3.1 States of the OPH Functionality ....................................................... 125

10.3.2 Status Values for Transmitting an Expansion Stage Definition ....... 126

10.4 Commissioning ..................................................................................... 128

10.4.1 Start-Up without Expansion Stage Definition Stored in

Retentive Memory ............................................................................ 128

10.4.2 Start-Up with OPH Functionality Stored in Retentive Memory ...... 130

6 Table of Contents WAGO-SPEEDWAY 767

767-1101 FC PROFIBUS DP 8DI 24V DC

Manual

Version 2.2.0

10.4.2.1 Creating a Backup of the OPH Functionality .............................. 130

10.4.2.2 Fieldbus Coupler Startup with a Backup Stored in Retentive

Memory ........................................................................................ 130

10.4.3 Expansion Stage Change during Operation ...................................... 131

10.4.4 Deactivating an OPH Functionality Stored in Retentive Memory ... 131

11 Advanced Configuration Check (Target and Actual

Configuration Not Equal)........................................................................ 132

11.1 Diagnostics of Configuration Errors ..................................................... 132

12 S-BUS Cycle .............................................................................................. 133

12.1 “Free Running“ Mode ........................................................................... 133

12.2 “Synchronous to Fieldbus“ Mode ......................................................... 133

13 PROFIBUS Station Diagnostics.............................................................. 135

13.1 Structure of the Station Diagnostics ...................................................... 137

13.1.1 Station Statuses 1 … 3 ...................................................................... 139

13.1.2 DP Master Address ........................................................................... 142

13.1.3 Manufacturer ID ............................................................................... 142

13.1.4 Identifier Related Diagnostics .......................................................... 143

13.1.5 Device Status .................................................................................... 144

13.1.6 Module Status ................................................................................... 150

13.1.7 Channel Related Diagnostics ............................................................ 151

13.1.8 Status Messages ................................................................................ 153

13.1.9 Alarm Messages ............................................................................... 154

13.1.10 OPH Diagnostics .............................................................................. 156

14 Advanced DP-Vx Functionalities............................................................ 158

15 Diagnostics ................................................................................................ 160

15.1 LED Signaling ....................................................................................... 160

15.2 PROFIBUS Status Messages ................................................................ 160

15.3 Operational Messages of the Fieldbus Coupler .................................... 162

15.4 Error Messages from the Fieldbus Coupler .......................................... 164

15.4.1 Progression of Blink Sequence ......................................................... 165

15.4.2 Example of an Error Message via Blink Code ................................. 166

15.4.3 Meaning of the Blink Codes and Procedures for Correcting

Them ................................................................................................. 167

15.5 Readout of Blink Codes using WAGO DTMs ...................................... 175

16 Parameterization via WAGOframe ....................................................... 176

16.1 Installing the FDT/DTM Components .................................................. 177

16.2 Starting WAGOframe ........................................................................... 180

16.3 Expansion of Device Catalog to include 767 Components ................... 181

16.4 Setting Up Network Manually .............................................................. 182

16.4.1 Adding the Communication DTM.................................................... 182

16.4.2 Selecting the Communications Interface for WAGOframe ............. 184

16.4.3 Adding a Fieldbus Coupler ............................................................... 185

16.4.4 Adding the I/O Modules ................................................................... 186

16.5 Online and Offline Parameter Setting ................................................... 188

16.5.1 Offline Parameter Setting ................................................................. 188

16.5.2 Online Parameter Setting .................................................................. 190

16.6 The “Additional Functions” and “Scan” Selections .............................. 192

WAGO-SPEEDWAY 767 Table of Contents 7

767-1101 FC PROFIBUS DP 8DI 24V DC

Manual

Version 2.2.0

16.6.1 Changing the Bus Address ............................................................... 193

16.6.2 Service Page ..................................................................................... 195

16.6.3 Set up network automatically ........................................................... 196

16.6.4 Life List ............................................................................................ 197

16.6.5 System Update .................................................................................. 199

16.6.5.1 Notes on System Update .............................................................. 199

16.6.5.2 Service Communication via USB ................................................ 200

16.6.5.2.1 Adding the Communication DTM USB ................................. 200

16.6.5.2.2 Adding the DTM System Update............................................ 202

16.6.5.2.3 Go online to 767 Nodes using Update DTM .......................... 203

16.6.5.2.4 Updating the 767 Components ................................................ 203

16.7 Parameterization .................................................................................... 209

16.7.1 General Parameters ........................................................................... 211

16.7.2 PROFIBUS-Specific Parameters ...................................................... 215

16.7.3 Diagnostic Overview and Parameters of Inputs ............................... 217

17 Service ....................................................................................................... 221

17.1 Updating the Firmware ......................................................................... 221

17.2 Replacing the Fieldbus Coupler ............................................................ 221

17.2.1 Disconnecting the Cables ................................................................. 221

17.2.2 Removing the Fieldbus Coupler from your System ......................... 222

17.2.3 Removing the Fieldbus Coupler from the Carrier Rail .................... 222

17.2.4 Removing the Fieldbus Coupler from the Profile Adapter .............. 223

17.2.5 Connecting a New Fieldbus Coupler ................................................ 223

17.3 Disposal ................................................................................................. 223

18 Use in Hazardous Environments ............................................................ 224

18.1 Marking Configuration Examples ......................................................... 225

18.1.1 Marking for Europe According to ATEX and IEC-Ex .................... 225

18.2 Installation Regulations ......................................................................... 226

18.2.1 Special Conditions for Safe Use

(ATEX Certificate BVS 15 ATEX E098X) ..................................... 227

18.2.2 Special Conditions for Safe Use

(IEC Ex Certificate IECEx BVS 15.0083X) .................................... 228

19 Accessories ................................................................................................ 229

19.1 S-BUS Cable, Assembled on One End ................................................. 229

19.2 S-BUS Cable, Assembled on One End, Suitable for Drag Chains ....... 230

19.3 S-BUS Cable, Assembled on Both Ends ............................................... 231

19.4 S-BUS Cable, Assembled on Both Ends, Suitable for Drag Chains ..... 232

19.5 S-BUS Cable, Not Fitted With Connectors ........................................... 232

19.6 S-BUS Cable, Not Fitted With Connectors, Suitable for Drag Chains . 233

19.7 S-BUS Terminator and USB Cable ....................................................... 233

19.8 Power Supply Cable, Assembled on One End ...................................... 234

19.9 Power Supply Cable, Assembled on Both Ends ................................... 235

19.10 Power Supply Cable, Not Fitted With Connectors ............................... 235

19.11 Accessories for Power Supply Cable .................................................... 236

19.12 PROFIBUS Cable, Assembled on One End ......................................... 236

19.13 PROFIBUS Cable, Assembled on Both Ends ....................................... 237

19.14 Accessories for PROFIBUS and S-BUS ............................................... 237

19.15 Torque Wrench M8 and M12 ................................................................ 237

8 Table of Contents WAGO-SPEEDWAY 767

767-1101 FC PROFIBUS DP 8DI 24V DC

Manual

Version 2.2.0

19.16 Carrier Rail / Profile Adapters and Spacer Module .............................. 238

19.17 Protective Caps ...................................................................................... 238

List of Figures .................................................................................................... 239

List of Tables ...................................................................................................... 241

=== Ende der Lis te f ür T e xtmar ke V erz eic hnis _vor ne == =

WAGO-SPEEDWAY 767 Notes about this Documentation 9

767-1101 FC PROFIBUS DP 8DI 24V DC

Manual

Version 2.2.0

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1 Notes about this Documentation

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The fieldbus coupler shall only be installed and operated in conjunction with these

operating instructions and the system description.

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Always retain this documentation!

This documentation is part of the product. Therefore, retain the documentation

during the entire service life of the product. Pass on the documentation to any

subsequent user. In addition, ensure that any supplement to this documentation is

included, if necessary.

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Observe release notes!

Please note that, within the SPEEDWAY system, a function is provided without

restriction only if all system's components have the same system-wide firmware

release. Therefore, always observe the appropriate release notes on products used.

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Supply layout!

In addition to these operating instructions, you will need the “WAGO

SPEEDWAY 767, System Description and Information” manual, which can be

downloaded at www.wago.com. There you will find information regarding supply

layout, etc.

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1.1 Validity of these Operating Instructions

These operating instructions are only applicable to the WAGO SPEEDWAY 767

Series fieldbus coupler FC PROFIBUS DP 8DI 24V DC, 767-1101.

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1.2 Copyright

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This Manual, including all figures and illustrations, is copyright-protected. Any

further use of this Manual by third parties that violate pertinent copyright

provisions is prohibited. Reproduction, translation, electronic and phototechnical

filing/archiving (e.g., photocopying) as well as any amendments require the

written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany.

Non-observance will involve the right to assert damage claims.

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10 Notes about this Documentation WAGO-SPEEDWAY 767

767-1101 FC PROFIBUS DP 8DI 24V DC

Manual

Version 2.2.0

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1.3 Symbols

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Personal Injury!

Indicates a high-risk, imminently hazardous situation which, if not avoided, will

result in death or serious injury.

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Personal Injury Caused by Electric Current!

Indicates a high-risk, imminently hazardous situation which, if not avoided, will

result in death or serious injury.

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Personal Injury!

Indicates a moderate-risk, potentially hazardous situation which, if not avoided,

could result in death or serious injury.

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Personal Injury!

Indicates a low-risk, potentially hazardous situation which, if not avoided, may

result in minor or moderate injury.

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Damage to Property!

Indicates a potentially hazardous situation which, if not avoided, may result in

damage to property.

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Damage to Property Caused by Electrostatic Discharge (ESD)!

Indicates a potentially hazardous situation which, if not avoided, may result in

damage to property.

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Important Note!

Indicates a potential malfunction which, if not avoided, however, will not result in

damage to property.

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WAGO-SPEEDWAY 767 Notes about this Documentation 11

767-1101 FC PROFIBUS DP 8DI 24V DC

Manual

Version 2.2.0

Additional Information:

Refers to additional information which is not an integral part of this

documentation (e.g., the Internet).

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12 Notes about this Documentation WAGO-SPEEDWAY 767

767-1101 FC PROFIBUS DP 8DI 24V DC

Manual

Version 2.2.0

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1.4 Number Notation

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Table 1: Number Notation

Number Code

Example

Note

Decimal

100

Normal notation

Hexadecimal

0x64

C notation

Binary

'100'

'0110.0100'

In quotation marks, nibble separated with

dots (.)

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1.5 Font Conventions

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Table 2: Font Conventions

Font Type

Indicates

italic

Names of paths and data files are marked in italic-type.

e.g.: C:\Program Files\WAGO Software

Menu

Menu items are marked in bold letters.

e.g.: Save

>

A greater-than sign between two names means the selection of a

menu item from a menu.

e.g.: File > New

Input

Designation of input or optional fields are marked in bold letters,

e.g.: Start of measurement range

“Value”

Input or selective values are marked in inverted commas.

e.g.: Enter the value “4 mA” under Start of measurement range.

[Button]

Pushbuttons in dialog boxes are marked with bold letters in square

brackets.

e.g.: [Input]

[Key]

Keys are marked with bold letters in square brackets.

e.g.: [F5]

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WAGO-SPEEDWAY 767 Important Notes 13

767-1101 FC PROFIBUS DP 8DI 24V DC

Manual

Version 2.2.0

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2 Important Notes

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This section includes an overall summary of the most important safety

requirements and notes that are mentioned in each individual section. To protect

your health and prevent damage to devices as well, it is imperative to read and

carefully follow the safety guidelines.

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2.1 Legal Bases

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2.1.1 Subject to Changes

WAGO Kontakttechnik GmbH & Co. KG reserves the right to provide for any

alterations or modifications that serve to increase the efficiency of technical

progress. WAGO Kontakttechnik GmbH & Co. KG owns all rights arising from

the granting of patents or from the legal protection of utility patents. Third-party

products are always mentioned without any reference to patent rights. Thus, the

existence of such rights cannot be excluded.

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2.1.2 Personnel Qualification

All sequences implemented on the module may only be carried out by electrical

specialists with sufficient knowledge in automation. The specialists must be

familiar with the current standards and guidelines for the module and automation

environment.

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14 Important Notes WAGO-SPEEDWAY 767

767-1101 FC PROFIBUS DP 8DI 24V DC

Manual

Version 2.2.0

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2.1.3 Use in Compliance with Underlying Provisions

The PROFIBUS DP/V1 fieldbus coupler for PROFIBUS DP provides digital

process data from digital and analog I/O modules. The data is gathered by the DP

master and made available to a control system for further processing.

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The fieldbus coupler shall not be used to control safety-related functions; i.e.,

emergency-off devices shall not be operated with this fieldbus coupler.

The fieldbus coupler may only be operated in combination with components of

the WAGO SPEEDWAY 767 Series.

The fieldbus coupler was developed for applications requiring IP 67

(NEMA type 6, 6P) protection.

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The fieldbus coupler is expandable by a maximum of 63 I/O modules from the

WAGO SPEEDWAY 767 Series.

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Applications other than those described in this manual are not permitted.

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2.1.4 Technical Condition of Specified Devices

The devices to be supplied ex works are equipped with hardware and software

configurations, which meet the individual application requirements. WAGO

Kontakttechnik GmbH & Co. KG will be exempted from any liability in case of

changes in hardware or software as well as to non-compliant usage of devices.

Please send your request for modified and new hardware or software

configurations directly to WAGO Kontakttechnik GmbH & Co. KG.

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WAGO-SPEEDWAY 767 Important Notes 15

767-1101 FC PROFIBUS DP 8DI 24V DC

Manual

Version 2.2.0

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2.2 Safety Advice (Precautions)

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Electric voltage!

Operate the 767 Series components exclusively with 24 VDC PELV (Protective

Extra Low Voltage) or SELV (Safety Extra Low Voltage) voltage sources. Failure

to comply may result in electric shock.

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Hot connection sockets!

Even when taking into account derating, high surface temperatures on the metallic

connection sockets and on the enclosure can arise during operation. If the 767

Series component has been in operation, allow it to cool off before moving it.

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The highest current carrying capacity of the supply contacts is 4 A!

Always observe the maximum current carrying capacity per supply line (U

LS

, U

A

)

for each 767 Series component and the overall power consumption for all

767 components. Neither of these values shall exceed 4 A since an increase in

current causes the contacts to overheat and damages the 767 Series components.

Information regarding the power demand of each 767 Series component can be

found in the corresponding data sheet, which is available from www.wago.com.

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Exposed connections!

If connections have not been closed with protective caps, liquid or dirt can

penetrate the components of the 767 Series module and ruin it. Therefore, close

all unnecessary connections with protective caps, which must be ordered

separately, in order to maintain the IP67 degree of protection. (See section

“Accessories” of the fieldbus coupler/controller manual.)

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• Always keep the cover cap of the DIP switch closed.

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• Disconnect the power supply from the system on which you wish to mount

the 767 Series device.

• Observe the appropriate accident prevention regulations for your system

during assembly, start-up, maintenance, and repairs. For example, BGV A3,

“Electrical systems and equipment”.

• The operating instructions for the 767 Series module and the system

description must be laid out ready on site.

• Observe the exact positioning (coding) between plug and socket.

16 Important Notes WAGO-SPEEDWAY 767

767-1101 FC PROFIBUS DP 8DI 24V DC

Manual

Version 2.2.0

• The 767 Series device shall not come into contact with substances having

seeping and insulating properties. Otherwise, additional measures shall be

taken for the device, such as installation of an enclosure that is resistant to

the above-mentioned substance properties.

• Electronic components fulfilling the ESD requirements according to the IEC

61000-6-2 are integrated in the 767 device. As higher voltages may occur,

under unfavorable circumstances, due to electrical charge in the field,

discharge must be ensured before performing work on the 767 system.

• Ensure that the potential equalization is correctly laid out.

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• Keep all cables a sufficient distance away from electromagnetic sources of

interference in order to maintain a high level of interference resistance of

the 767 system against electromagnetic emissions. Use only shielded cables

at the necessary locations, and always observe the appropriate standards for

EMC-suitable installations.

• For the power supply and for the S-BUS, use only pre-assembled WAGO

system cables, so the specified characteristics of the technical data can be

achieved.

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• Replace defective or damaged modules (e.g., deformed connections), else

function disruptions can occur in the respective fieldbus stations or nodes.

• When laying any cables, make sure that you do not lay them within the

shear range of movable machine parts.

• For each activity, observe the corresponding personnel qualification in the

corresponding section.

• Observe the marking on the front and rear side of the module.

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2.3 Safety Equipment

All 767 Series products are designed to meet the requirements of IP67. This

includes complete protection against accidental contact with electrical voltage and

currents – even when wet.

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WAGO-SPEEDWAY 767 Important Notes 17

767-1101 FC PROFIBUS DP 8DI 24V DC

Manual

Version 2.2.0

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2.4 Notes on Operation

When integrating the 767 module in your machine or system, all the currently

applicable norms, regulations and guidelines shall be observed during all

activities: for example, BGV A3, “Electrical systems and equipment”,

DIN EN 418, EN 60204. The emergency stop equipment shall remain effective in

all operating modes of the system and machine.

For protection from electromagnetic interferences

• Connect your system to protective earth (PE), and

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• Ensure that the cable routing and the installation of the fieldbus cable, S-

BUS cable, supply cable, and sensor or actuator cable are correct.

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The following elements for 24 V supply shall be present:

• Outer lightning protection on buildings

• Inner lightning protection of supply lines and signal lines

• Safe electrical separation of low voltage 24 VDC through PELV (Protective

Extra Low Voltage) or SELV (Safety Extra Low Voltage) voltage sources

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18 System Description WAGO-SPEEDWAY 767

767-1101 FC PROFIBUS DP 8DI 24V DC

Manual

Version 2.2.0

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3 System Description

PROFIBUS was developed as an open fieldbus standard. Its range of application

lies predominantly in manufacturing automation and process automation. Since

the year 2000, the PROFIBUS communications system has been an integral part

of IEC 61158.

PROFIBUS DP (DP stands for “Decentralized Peripheral”) is a version of

PROFIBUS that is configured to meet the demands of a quick, efficient data

exchange between a controller (PLC/PC) and decentralized (local) peripheral

devices. The devices can include sensors and actuators as well as binary and

analog input and output modules.

A DP system consists of a DP master and up to 125 slaves. The number of

possible participants depends on the topology that is used, which can be a linear

topology, bus topology or tree topology.

DP master:

A DP master exchanges cyclical data with the DP slaves via PROFIBUS DP and

monitors the data traffic. It supplies the higher-level control system with the

process data of the decentralized peripheral devices for further processing.

Slave:

The DP slaves form the link between PROFIBUS DP and the peripheral signals.

They transfer the input data of the peripherals to the DP master and the output

data of the DP master to the peripherals.

PROFIBUS DP coordinates access to the transmission medium using the master-

slave mode. The DP master requires one slave after another in a cyclical manner

to transfer its input information. In the same process, it transfers the output

information to the corresponding slave. The subordinate token passing controls

access authorization if several bus masters are using the transmission medium to

exchange data with their assigned slaves. The PROFIBUS DP-V1 protocol

extension makes it possible to exchange data in a noncyclical manner between

DP-V1 masters of class 1 and 2 and DP-V1 slaves. PROFIBUS also uses RS-485

wired transmission technology with transfer rates of 9.6 Kbaud to 12 Mbaud.

WAGO-SPEEDWAY 767 System Description 19

767-1101 FC PROFIBUS DP 8DI 24V DC

Manual

Version 2.2.0

Characteristics of PROFIBUS DP

• Short response times

• High interference resistance

• Master and slave diagnostics

• Individual slaves can be disconnected or switched off without disrupting the

ongoing bus operation

• The complete configuration is stored in the DP master.

• Each slave has a manufacturer-specific identification number, which is

assigned through the PNO.

• The slaves are described in Generic Station Description (GSD) files. These

files are imported to the configuration software and facilitate the slaves’

configuration.

Physical transmission technology

On PROFIBUS DP with RS-485 wired transmission technology, all devices are

connected in a linear topology. The fieldbus cable consists of a twisted and

shielded core pair.

The fieldbus cable is specified as cable type A in the IEC 61158 and must exhibit

certain performance parameters. Please see the table below.

Cable type B

The cable type B described in EN 50170 is obsolete and should not be further

used.

Table 1: Performance parameters of cable type A

Parameter

Value

Impedance

135 ... 165 Ω

Operating capacity

< 30 pF/m

Loop resistance

110 Ω/km

Core diameter

1

> 0.64 mm

Core cross section

1

> 0.34 mm

2

1

The core cross sections, which are used, must correspond to the connection

options on the bus connector.

20 System Description WAGO-SPEEDWAY 767

767-1101 FC PROFIBUS DP 8DI 24V DC

Manual

Version 2.2.0

The following cable lengths result with cable type A for a bus segment, depending

on the transmission rate:

Table 3: Cable lengths of bus segments, depending on transmission rate

Transmission rate

Cable length, max.

9.6/19.2/45.45/93.75 Kbaud

1200 m

187.5 Kbaud

1000 m

500 Kbaud

400 m

1500 Kbaud

200 m

3000/6000/12000 Kbaud

100 m

Additional Information and documentation

Additional information and documentation relating to PROFIBUS are made

available by the PROFIBUS User Organization on its website. Please see

www.profibus.com .

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WAGO PROFIBUS DP/ V1 Fieldbus Coupler User manual

WAGO PROFIBUS DP/ V1 Fieldbus Coupler User manual

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