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WAGO PROFIBUS DP/ V1 Fieldbus Coupler User manual

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WAGO-SPEEDWAY 767
Manual
767-1101
FC PROFIBUS DP 8DI 24V DC
PROFIBUS DP/V1 Fieldbus Coupler
Version 2.2.0
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2 WAGO-SPEEDWAY 767
767-1101 FC PROFIBUS DP 8DI 24V DC
Manual
Version 2.2.0
© 2016 by WAGO Kontakttechnik GmbH & Co. KG
All rights reserved.
WAGO Kontakttechnik GmbH & Co. KG
Hansastraße 27
D-32423 Minden
Phone: +49 (0) 571/8 87 – 0
Fax: +49 (0) 571/8 87 – 1 69
E-Mail: [email protected]
Web: http://www.wago.com
Technical Support
Phone: +49 (0) 571/8 87 – 5 55
Fax: +49 (0) 571/8 87 – 85 55
E-Mail: [email protected]
Every conceivable measure has been taken to ensure the accuracy and
completeness of this documentation. However, as errors can never be fully
excluded, we always appreciate any information or suggestions for improving the
documentation.
E-Mail: [email protected]
We wish to point out that the software and hardware terms as well as the
trademarks of companies used and/or mentioned in the present manual are
generally protected by trademark or patent.
=== Ende der Lis te f ür T e xtmar ke Ei nb and _vor ne = ==
WAGO-SPEEDWAY 767 Table of Contents 3
767-1101 FC PROFIBUS DP 8DI 24V DC
Manual
Version 2.2.0
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Table of Contents
1 Notes about this Documentation ................................................................. 9
1.1 Validity of these Operating Instructions ................................................... 9
1.2 Copyright ................................................................................................... 9
1.3 Symbols ................................................................................................... 10
1.4 Number Notation ..................................................................................... 12
1.5 Font Conventions .................................................................................... 12
2 Important Notes ......................................................................................... 13
2.1 Legal Bases ............................................................................................. 13
2.1.1 Subject to Changes ............................................................................. 13
2.1.2 Personnel Qualification ...................................................................... 13
2.1.3 Use in Compliance with Underlying Provisions ................................ 14
2.1.4 Technical Condition of Specified Devices ......................................... 14
2.2 Safety Advice (Precautions) .................................................................... 15
2.3 Safety Equipment .................................................................................... 16
2.4 Notes on Operation ................................................................................. 17
3 System Description..................................................................................... 18
4 Device Description ..................................................................................... 21
4.1 Connectors ............................................................................................... 22
4.2 Marking Possibilities and Fastening ....................................................... 23
4.3 Display Elements .................................................................................... 24
4.4 Operating Elements ................................................................................. 26
4.5 Labeling ................................................................................................... 28
4.6 Schematic Diagram ................................................................................. 30
4.7 Dimensions .............................................................................................. 31
4.8 Technical Data ........................................................................................ 32
4.8.1 Device Data ........................................................................................ 32
4.8.2 System Data ........................................................................................ 32
4.8.3 Supply ................................................................................................. 33
4.8.4 Communication .................................................................................. 33
4.8.5 Inputs .................................................................................................. 33
4.8.6 Configurable Functions ...................................................................... 34
4.8.7 Diagnostics ......................................................................................... 34
4.8.8 Process Image ..................................................................................... 34
4.8.9 Indicators ............................................................................................ 34
4.8.10 Service Interface COM ....................................................................... 35
4.8.11 Isolation .............................................................................................. 35
4.9 Approvals ................................................................................................ 36
4.10 Standards and Guidelines ........................................................................ 37
5 Mounting ..................................................................................................... 38
5.1 Information on Mounting ........................................................................ 38
5.2 Tools and Accessories Required for Mounting ....................................... 40
5.3 Direct Mounting on Your System ........................................................... 41
5.4 Mounting on a Carrier Rail (only with WAGO Accessories) ................. 42
5.4.1 Fastening the Carrier Rail Adapter to the Fieldbus Coupler .............. 42
4 Table of Contents WAGO-SPEEDWAY 767
767-1101 FC PROFIBUS DP 8DI 24V DC
Manual
Version 2.2.0
5.4.2 Fastening the Fieldbus Coupler with Carrier Rail Adapter to
a Carrier Rail ...................................................................................... 43
5.5 Mounting on a Profile Rail (only with WAGO Accessories) ................. 44
5.5.1 Fastening the Profile Adapter to the Fieldbus Coupler ...................... 44
5.5.2 Fastening the Fieldbus Coupler with Profile Adapter to
a Profile Rail ....................................................................................... 45
5.6 Replacing the Marker Card and Strip ...................................................... 46
5.7 Mounting the Spacer in the Case of Compact Arrangement ................... 47
6 Connecting Data and Supply Cables ........................................................ 49
6.1 Notes ....................................................................................................... 49
6.2 Required Accessories .............................................................................. 50
6.3 Connecting the Fieldbus Cable ............................................................... 51
6.3.1 Connecting the Fieldbus Coupler to the End of
a PROFIBUS Network ....................................................................... 52
6.3.2 Fieldbus Coupler Situated in a PROFIBUS Network ........................ 53
6.4 Connecting the S-BUS Cable .................................................................. 54
6.5 Connecting the Supply Cable .................................................................. 56
6.6 Connecting the Sensor Cables ................................................................. 58
6.7 Connecting the USB Cable ..................................................................... 60
7 Commissioning ........................................................................................... 62
7.1 Setting the PROFIBUS Station Address ................................................. 63
7.2 Switching on the Fieldbus Coupler ......................................................... 65
8 Configuration ............................................................................................. 66
8.1 GSD File .................................................................................................. 67
8.2 Information on Process Image ................................................................ 68
8.3 Process Images of the Fieldbus Coupler and I/O Modules ..................... 69
8.3.1 Fieldbus coupler (internal 8DI module), 767-1101 ............................ 69
8.3.2 8 DI Modules, 767-3801, 767-3802, 767-3803,
767-3804, 767-3805 ........................................................................... 69
8.3.3 8 DO Modules, 767-4801, 767-4802, 767-4803, 767-4804,
0767-4801/0000-0800, 0767-4802/0000-0800,
0767-4803/0000-0800, 0767-4804/0000-0800 ................................... 70
8.3.4 8 DO Modules, 767-4805, 767-4806, 767-4807,
0767-4807/0000-0800 ........................................................................ 70
8.3.5 TTL-Incremental/SSI Encoder Interface 767-5201............................ 70
8.3.6 HTL-Incremental Encoder/Counter Interface 767-5202 .................... 70
8.3.7 Serial Interface 767-5203 ................................................................... 71
8.3.8 MOVILINK Interface (RS 232, RS-485) 767-5204........................... 71
8.3.9 8 DIO Modules, 767-5801, 767-5802, 767-5803,
0767-5801/0000-0800, 0767-5802/0000-0800,
0767-5803/0000-0800 ........................................................................ 71
8.3.10 4 AI-U/I Modules, 767-6401 .............................................................. 72
8.3.11 4 AI-RTD Modules, 767-6402 ........................................................... 72
8.3.12 4 AI-TC Modules, 767-6403 .............................................................. 73
8.3.13 4 AO-U/I Modules, 767-7401 ............................................................ 73
8.3.14 Calculation Example .......................................................................... 73
9 Parameterizing ........................................................................................... 74
9.1 About GSD files adjustable parameters for the Fieldbus Coupler .......... 75
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Manual
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9.2 About GSD files adjustable parameters for the I/O Modules ................. 77
9.2.1 Digital Input Modules with 8 Channels (767-3801, 767-3802,
767-3803, 767-3804, 767-3805) ......................................................... 78
9.2.2 Digital Output Modules with 8 Channels (767-4801, 767-4802,
767-4803, 767-4804, 767-4805, 767-4806, 767-4807,
0767-4801/0000-0800, 0767-4802/0000-0800,
0767-4803/0000-0800, 0767-4804/0000-0800,
0767-4807/0000-0800) ....................................................................... 79
9.2.3 TTL Incremental / SSI Encoder Interface (767-5201) ....................... 80
9.2.3.1 Operation with 2 Incremental Encoders ........................................ 80
9.2.3.2 Operation with 2 SSI Encoders ...................................................... 84
9.2.3.3 Operation with 1 Incremental and 1 SSI Encoder ......................... 87
9.2.3.4 Option “No Parameterization” ....................................................... 91
9.2.3.5 Option “Diagnostics only” ............................................................. 91
9.2.4 HTL Incremental Encoder / Counter Interface (767-5202) ................ 92
9.2.4.1 Operation with 2 Counters ............................................................. 92
9.2.4.2 Operation with 2 Incremental Encoders ........................................ 95
9.2.4.3 Operation with 1 Counter and 1 Incremental Encoder .................. 98
9.2.4.4 Option “No Parameterization” ..................................................... 102
9.2.4.5 Option “Diagnostics only” ........................................................... 102
9.2.5 Serial Interface (767-5203) ............................................................... 103
9.2.6 MOVILINK
®
Interface (767-5204) .................................................. 105
9.2.7 DIO Modules with 8 Channels (767-5801, 767-5802, 767-5803,
0767-5801/0000-0800, 0767-5802/0000-0800,
0767-5803/0000-0800) ..................................................................... 106
9.2.7.1 DO mode: Module operates as a digital output module .............. 106
9.2.7.2 DI Mode: Module operation as digital input module .................. 107
9.2.7.3 DIO Mode: Combined operation of digital inputs and outputs ... 108
9.2.7.4 DIO mode and 1 counter: Combined operation of digital
inputs and outputs with a counter function .................................. 109
9.2.7.5 DIO mode and 2 counters: Combined operation of digital
inputs and outputs with two counters functions .......................... 110
9.2.8 Analog Input Modules, Voltage/Current with 4 Channels
(767-6401) ........................................................................................ 111
9.2.9 Analog Input Modules, RTD with 4 Channels (767-6402) .............. 112
9.2.10 Analog Input Modules, TC with 4 Channels (767-6403) ................. 114
9.2.11 Analog Output Modules, Voltage/Current with 4 Channels
(767-7401) ........................................................................................ 116
10 Option Handling (OPH) .......................................................................... 117
10.1 Creating the Maximum Configuration .................................................. 118
10.2 Creating the Expansion Stage Definition .............................................. 119
10.2.1 Structure of the Expansion Stage Definition .................................... 120
10.2.2 Example of Creating the Expansion Stage Definition ...................... 122
10.3 Diagnostics of the OPH Functionality .................................................. 125
10.3.1 States of the OPH Functionality ....................................................... 125
10.3.2 Status Values for Transmitting an Expansion Stage Definition ....... 126
10.4 Commissioning ..................................................................................... 128
10.4.1 Start-Up without Expansion Stage Definition Stored in
Retentive Memory ............................................................................ 128
10.4.2 Start-Up with OPH Functionality Stored in Retentive Memory ...... 130
6 Table of Contents WAGO-SPEEDWAY 767
767-1101 FC PROFIBUS DP 8DI 24V DC
Manual
Version 2.2.0
10.4.2.1 Creating a Backup of the OPH Functionality .............................. 130
10.4.2.2 Fieldbus Coupler Startup with a Backup Stored in Retentive
Memory ........................................................................................ 130
10.4.3 Expansion Stage Change during Operation ...................................... 131
10.4.4 Deactivating an OPH Functionality Stored in Retentive Memory ... 131
11 Advanced Configuration Check (Target and Actual
Configuration Not Equal)........................................................................ 132
11.1 Diagnostics of Configuration Errors ..................................................... 132
12 S-BUS Cycle .............................................................................................. 133
12.1 “Free Running“ Mode ........................................................................... 133
12.2 “Synchronous to Fieldbus“ Mode ......................................................... 133
13 PROFIBUS Station Diagnostics.............................................................. 135
13.1 Structure of the Station Diagnostics ...................................................... 137
13.1.1 Station Statuses 1 … 3 ...................................................................... 139
13.1.2 DP Master Address ........................................................................... 142
13.1.3 Manufacturer ID ............................................................................... 142
13.1.4 Identifier Related Diagnostics .......................................................... 143
13.1.5 Device Status .................................................................................... 144
13.1.6 Module Status ................................................................................... 150
13.1.7 Channel Related Diagnostics ............................................................ 151
13.1.8 Status Messages ................................................................................ 153
13.1.9 Alarm Messages ............................................................................... 154
13.1.10 OPH Diagnostics .............................................................................. 156
14 Advanced DP-Vx Functionalities............................................................ 158
15 Diagnostics ................................................................................................ 160
15.1 LED Signaling ....................................................................................... 160
15.2 PROFIBUS Status Messages ................................................................ 160
15.3 Operational Messages of the Fieldbus Coupler .................................... 162
15.4 Error Messages from the Fieldbus Coupler .......................................... 164
15.4.1 Progression of Blink Sequence ......................................................... 165
15.4.2 Example of an Error Message via Blink Code ................................. 166
15.4.3 Meaning of the Blink Codes and Procedures for Correcting
Them ................................................................................................. 167
15.5 Readout of Blink Codes using WAGO DTMs ...................................... 175
16 Parameterization via WAGOframe ....................................................... 176
16.1 Installing the FDT/DTM Components .................................................. 177
16.2 Starting WAGOframe ........................................................................... 180
16.3 Expansion of Device Catalog to include 767 Components ................... 181
16.4 Setting Up Network Manually .............................................................. 182
16.4.1 Adding the Communication DTM.................................................... 182
16.4.2 Selecting the Communications Interface for WAGOframe ............. 184
16.4.3 Adding a Fieldbus Coupler ............................................................... 185
16.4.4 Adding the I/O Modules ................................................................... 186
16.5 Online and Offline Parameter Setting ................................................... 188
16.5.1 Offline Parameter Setting ................................................................. 188
16.5.2 Online Parameter Setting .................................................................. 190
16.6 The “Additional Functions” and “Scan” Selections .............................. 192
WAGO-SPEEDWAY 767 Table of Contents 7
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Manual
Version 2.2.0
16.6.1 Changing the Bus Address ............................................................... 193
16.6.2 Service Page ..................................................................................... 195
16.6.3 Set up network automatically ........................................................... 196
16.6.4 Life List ............................................................................................ 197
16.6.5 System Update .................................................................................. 199
16.6.5.1 Notes on System Update .............................................................. 199
16.6.5.2 Service Communication via USB ................................................ 200
16.6.5.2.1 Adding the Communication DTM USB ................................. 200
16.6.5.2.2 Adding the DTM System Update............................................ 202
16.6.5.2.3 Go online to 767 Nodes using Update DTM .......................... 203
16.6.5.2.4 Updating the 767 Components ................................................ 203
16.7 Parameterization .................................................................................... 209
16.7.1 General Parameters ........................................................................... 211
16.7.2 PROFIBUS-Specific Parameters ...................................................... 215
16.7.3 Diagnostic Overview and Parameters of Inputs ............................... 217
17 Service ....................................................................................................... 221
17.1 Updating the Firmware ......................................................................... 221
17.2 Replacing the Fieldbus Coupler ............................................................ 221
17.2.1 Disconnecting the Cables ................................................................. 221
17.2.2 Removing the Fieldbus Coupler from your System ......................... 222
17.2.3 Removing the Fieldbus Coupler from the Carrier Rail .................... 222
17.2.4 Removing the Fieldbus Coupler from the Profile Adapter .............. 223
17.2.5 Connecting a New Fieldbus Coupler ................................................ 223
17.3 Disposal ................................................................................................. 223
18 Use in Hazardous Environments ............................................................ 224
18.1 Marking Configuration Examples ......................................................... 225
18.1.1 Marking for Europe According to ATEX and IEC-Ex .................... 225
18.2 Installation Regulations ......................................................................... 226
18.2.1 Special Conditions for Safe Use
(ATEX Certificate BVS 15 ATEX E098X) ..................................... 227
18.2.2 Special Conditions for Safe Use
(IEC Ex Certificate IECEx BVS 15.0083X) .................................... 228
19 Accessories ................................................................................................ 229
19.1 S-BUS Cable, Assembled on One End ................................................. 229
19.2 S-BUS Cable, Assembled on One End, Suitable for Drag Chains ....... 230
19.3 S-BUS Cable, Assembled on Both Ends ............................................... 231
19.4 S-BUS Cable, Assembled on Both Ends, Suitable for Drag Chains ..... 232
19.5 S-BUS Cable, Not Fitted With Connectors ........................................... 232
19.6 S-BUS Cable, Not Fitted With Connectors, Suitable for Drag Chains . 233
19.7 S-BUS Terminator and USB Cable ....................................................... 233
19.8 Power Supply Cable, Assembled on One End ...................................... 234
19.9 Power Supply Cable, Assembled on Both Ends ................................... 235
19.10 Power Supply Cable, Not Fitted With Connectors ............................... 235
19.11 Accessories for Power Supply Cable .................................................... 236
19.12 PROFIBUS Cable, Assembled on One End ......................................... 236
19.13 PROFIBUS Cable, Assembled on Both Ends ....................................... 237
19.14 Accessories for PROFIBUS and S-BUS ............................................... 237
19.15 Torque Wrench M8 and M12 ................................................................ 237
8 Table of Contents WAGO-SPEEDWAY 767
767-1101 FC PROFIBUS DP 8DI 24V DC
Manual
Version 2.2.0
19.16 Carrier Rail / Profile Adapters and Spacer Module .............................. 238
19.17 Protective Caps ...................................................................................... 238
List of Figures .................................................................................................... 239
List of Tables ...................................................................................................... 241
=== Ende der Lis te f ür T e xtmar ke V erz eic hnis _vor ne == =
WAGO-SPEEDWAY 767 Notes about this Documentation 9
767-1101 FC PROFIBUS DP 8DI 24V DC
Manual
Version 2.2.0
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1 Notes about this Documentation
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The fieldbus coupler shall only be installed and operated in conjunction with these
operating instructions and the system description.
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Always retain this documentation!
This documentation is part of the product. Therefore, retain the documentation
during the entire service life of the product. Pass on the documentation to any
subsequent user. In addition, ensure that any supplement to this documentation is
included, if necessary.
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Observe release notes!
Please note that, within the SPEEDWAY system, a function is provided without
restriction only if all system's components have the same system-wide firmware
release. Therefore, always observe the appropriate release notes on products used.
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Supply layout!
In addition to these operating instructions, you will need the “WAGO
SPEEDWAY 767, System Description and Information” manual, which can be
downloaded at www.wago.com. There you will find information regarding supply
layout, etc.
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1.1 Validity of these Operating Instructions
These operating instructions are only applicable to the WAGO SPEEDWAY 767
Series fieldbus coupler FC PROFIBUS DP 8DI 24V DC, 767-1101.
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1.2 Copyright
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This Manual, including all figures and illustrations, is copyright-protected. Any
further use of this Manual by third parties that violate pertinent copyright
provisions is prohibited. Reproduction, translation, electronic and phototechnical
filing/archiving (e.g., photocopying) as well as any amendments require the
written consent of WAGO Kontakttechnik GmbH & Co. KG, Minden, Germany.
Non-observance will involve the right to assert damage claims.
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10 Notes about this Documentation WAGO-SPEEDWAY 767
767-1101 FC PROFIBUS DP 8DI 24V DC
Manual
Version 2.2.0
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1.3 Symbols
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Personal Injury!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
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Personal Injury Caused by Electric Current!
Indicates a high-risk, imminently hazardous situation which, if not avoided, will
result in death or serious injury.
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Personal Injury!
Indicates a moderate-risk, potentially hazardous situation which, if not avoided,
could result in death or serious injury.
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Personal Injury!
Indicates a low-risk, potentially hazardous situation which, if not avoided, may
result in minor or moderate injury.
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Damage to Property!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
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Damage to Property Caused by Electrostatic Discharge (ESD)!
Indicates a potentially hazardous situation which, if not avoided, may result in
damage to property.
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Important Note!
Indicates a potential malfunction which, if not avoided, however, will not result in
damage to property.
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WAGO-SPEEDWAY 767 Notes about this Documentation 11
767-1101 FC PROFIBUS DP 8DI 24V DC
Manual
Version 2.2.0
Additional Information:
Refers to additional information which is not an integral part of this
documentation (e.g., the Internet).
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12 Notes about this Documentation WAGO-SPEEDWAY 767
767-1101 FC PROFIBUS DP 8DI 24V DC
Manual
Version 2.2.0
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1.4 Number Notation
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Table 1: Number Notation
Number Code
Example
Note
Decimal
100
Normal notation
Hexadecimal
0x64
C notation
Binary
'100'
'0110.0100'
In quotation marks, nibble separated with
dots (.)
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1.5 Font Conventions
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Table 2: Font Conventions
Font Type
italic
Menu
>
menu item from a menu.
Input
“Value”
[Button]
brackets.
[Key]
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WAGO-SPEEDWAY 767 Important Notes 13
767-1101 FC PROFIBUS DP 8DI 24V DC
Manual
Version 2.2.0
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2 Important Notes
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This section includes an overall summary of the most important safety
requirements and notes that are mentioned in each individual section. To protect
your health and prevent damage to devices as well, it is imperative to read and
carefully follow the safety guidelines.
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2.1 Legal Bases
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2.1.1 Subject to Changes
WAGO Kontakttechnik GmbH & Co. KG reserves the right to provide for any
alterations or modifications that serve to increase the efficiency of technical
progress. WAGO Kontakttechnik GmbH & Co. KG owns all rights arising from
the granting of patents or from the legal protection of utility patents. Third-party
products are always mentioned without any reference to patent rights. Thus, the
existence of such rights cannot be excluded.
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2.1.2 Personnel Qualification
All sequences implemented on the module may only be carried out by electrical
specialists with sufficient knowledge in automation. The specialists must be
familiar with the current standards and guidelines for the module and automation
environment.
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14 Important Notes WAGO-SPEEDWAY 767
767-1101 FC PROFIBUS DP 8DI 24V DC
Manual
Version 2.2.0
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2.1.3 Use in Compliance with Underlying Provisions
The PROFIBUS DP/V1 fieldbus coupler for PROFIBUS DP provides digital
process data from digital and analog I/O modules. The data is gathered by the DP
master and made available to a control system for further processing.
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The fieldbus coupler shall not be used to control safety-related functions; i.e.,
emergency-off devices shall not be operated with this fieldbus coupler.
The fieldbus coupler may only be operated in combination with components of
the WAGO SPEEDWAY 767 Series.
The fieldbus coupler was developed for applications requiring IP 67
(NEMA type 6, 6P) protection.
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The fieldbus coupler is expandable by a maximum of 63 I/O modules from the
WAGO SPEEDWAY 767 Series.
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Applications other than those described in this manual are not permitted.
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2.1.4 Technical Condition of Specified Devices
The devices to be supplied ex works are equipped with hardware and software
configurations, which meet the individual application requirements. WAGO
Kontakttechnik GmbH & Co. KG will be exempted from any liability in case of
changes in hardware or software as well as to non-compliant usage of devices.
Please send your request for modified and new hardware or software
configurations directly to WAGO Kontakttechnik GmbH & Co. KG.
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WAGO-SPEEDWAY 767 Important Notes 15
767-1101 FC PROFIBUS DP 8DI 24V DC
Manual
Version 2.2.0
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2.2 Safety Advice (Precautions)
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Electric voltage!
Operate the 767 Series components exclusively with 24 VDC PELV (Protective
Extra Low Voltage) or SELV (Safety Extra Low Voltage) voltage sources. Failure
to comply may result in electric shock.
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Hot connection sockets!
Even when taking into account derating, high surface temperatures on the metallic
connection sockets and on the enclosure can arise during operation. If the 767
Series component has been in operation, allow it to cool off before moving it.
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The highest current carrying capacity of the supply contacts is 4 A!
Always observe the maximum current carrying capacity per supply line (U
LS
, U
A
)
for each 767 Series component and the overall power consumption for all
767 components. Neither of these values shall exceed 4 A since an increase in
current causes the contacts to overheat and damages the 767 Series components.
Information regarding the power demand of each 767 Series component can be
found in the corresponding data sheet, which is available from www.wago.com.
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Exposed connections!
If connections have not been closed with protective caps, liquid or dirt can
penetrate the components of the 767 Series module and ruin it. Therefore, close
all unnecessary connections with protective caps, which must be ordered
separately, in order to maintain the IP67 degree of protection. (See section
“Accessories” of the fieldbus coupler/controller manual.)
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• Always keep the cover cap of the DIP switch closed.
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• Disconnect the power supply from the system on which you wish to mount
the 767 Series device.
• Observe the appropriate accident prevention regulations for your system
during assembly, start-up, maintenance, and repairs. For example, BGV A3,
“Electrical systems and equipment”.
• The operating instructions for the 767 Series module and the system
description must be laid out ready on site.
• Observe the exact positioning (coding) between plug and socket.
16 Important Notes WAGO-SPEEDWAY 767
767-1101 FC PROFIBUS DP 8DI 24V DC
Manual
Version 2.2.0
• The 767 Series device shall not come into contact with substances having
seeping and insulating properties. Otherwise, additional measures shall be
taken for the device, such as installation of an enclosure that is resistant to
the above-mentioned substance properties.
• Electronic components fulfilling the ESD requirements according to the IEC
61000-6-2 are integrated in the 767 device. As higher voltages may occur,
under unfavorable circumstances, due to electrical charge in the field,
discharge must be ensured before performing work on the 767 system.
• Ensure that the potential equalization is correctly laid out.
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• Keep all cables a sufficient distance away from electromagnetic sources of
interference in order to maintain a high level of interference resistance of
the 767 system against electromagnetic emissions. Use only shielded cables
at the necessary locations, and always observe the appropriate standards for
EMC-suitable installations.
• For the power supply and for the S-BUS, use only pre-assembled WAGO
system cables, so the specified characteristics of the technical data can be
achieved.
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• Replace defective or damaged modules (e.g., deformed connections), else
function disruptions can occur in the respective fieldbus stations or nodes.
• When laying any cables, make sure that you do not lay them within the
shear range of movable machine parts.
• For each activity, observe the corresponding personnel qualification in the
corresponding section.
• Observe the marking on the front and rear side of the module.
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2.3 Safety Equipment
All 767 Series products are designed to meet the requirements of IP67. This
includes complete protection against accidental contact with electrical voltage and
currents – even when wet.
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WAGO-SPEEDWAY 767 Important Notes 17
767-1101 FC PROFIBUS DP 8DI 24V DC
Manual
Version 2.2.0
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2.4 Notes on Operation
When integrating the 767 module in your machine or system, all the currently
applicable norms, regulations and guidelines shall be observed during all
activities: for example, BGV A3, “Electrical systems and equipment”,
DIN EN 418, EN 60204. The emergency stop equipment shall remain effective in
all operating modes of the system and machine.
For protection from electromagnetic interferences
• Connect your system to protective earth (PE), and
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• Ensure that the cable routing and the installation of the fieldbus cable, S-
BUS cable, supply cable, and sensor or actuator cable are correct.
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The following elements for 24 V supply shall be present:
• Outer lightning protection on buildings
• Inner lightning protection of supply lines and signal lines
• Safe electrical separation of low voltage 24 VDC through PELV (Protective
Extra Low Voltage) or SELV (Safety Extra Low Voltage) voltage sources
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18 System Description WAGO-SPEEDWAY 767
767-1101 FC PROFIBUS DP 8DI 24V DC
Manual
Version 2.2.0
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3 System Description
PROFIBUS was developed as an open fieldbus standard. Its range of application
lies predominantly in manufacturing automation and process automation. Since
the year 2000, the PROFIBUS communications system has been an integral part
of IEC 61158.
PROFIBUS DP (DP stands for “Decentralized Peripheral”) is a version of
PROFIBUS that is configured to meet the demands of a quick, efficient data
exchange between a controller (PLC/PC) and decentralized (local) peripheral
devices. The devices can include sensors and actuators as well as binary and
analog input and output modules.
A DP system consists of a DP master and up to 125 slaves. The number of
possible participants depends on the topology that is used, which can be a linear
topology, bus topology or tree topology.
DP master:
A DP master exchanges cyclical data with the DP slaves via PROFIBUS DP and
monitors the data traffic. It supplies the higher-level control system with the
process data of the decentralized peripheral devices for further processing.
Slave:
The DP slaves form the link between PROFIBUS DP and the peripheral signals.
They transfer the input data of the peripherals to the DP master and the output
data of the DP master to the peripherals.
PROFIBUS DP coordinates access to the transmission medium using the master-
slave mode. The DP master requires one slave after another in a cyclical manner
to transfer its input information. In the same process, it transfers the output
information to the corresponding slave. The subordinate token passing controls
access authorization if several bus masters are using the transmission medium to
exchange data with their assigned slaves. The PROFIBUS DP-V1 protocol
extension makes it possible to exchange data in a noncyclical manner between
DP-V1 masters of class 1 and 2 and DP-V1 slaves. PROFIBUS also uses RS-485
wired transmission technology with transfer rates of 9.6 Kbaud to 12 Mbaud.
WAGO-SPEEDWAY 767 System Description 19
767-1101 FC PROFIBUS DP 8DI 24V DC
Manual
Version 2.2.0
Characteristics of PROFIBUS DP
• Short response times
• High interference resistance
• Master and slave diagnostics
• Individual slaves can be disconnected or switched off without disrupting the
ongoing bus operation
• The complete configuration is stored in the DP master.
• Each slave has a manufacturer-specific identification number, which is
assigned through the PNO.
• The slaves are described in Generic Station Description (GSD) files. These
files are imported to the configuration software and facilitate the slaves’
configuration.
Physical transmission technology
On PROFIBUS DP with RS-485 wired transmission technology, all devices are
connected in a linear topology. The fieldbus cable consists of a twisted and
shielded core pair.
The fieldbus cable is specified as cable type A in the IEC 61158 and must exhibit
certain performance parameters. Please see the table below.
Cable type B
The cable type B described in EN 50170 is obsolete and should not be further
used.
Table 1: Performance parameters of cable type A
Parameter
Value
Impedance
135 ... 165 Ω
Operating capacity
< 30 pF/m
Loop resistance
110 Ω/km
Core diameter
1
> 0.64 mm
Core cross section
1
> 0.34 mm
2
1
The core cross sections, which are used, must correspond to the connection
options on the bus connector.
20 System Description WAGO-SPEEDWAY 767
767-1101 FC PROFIBUS DP 8DI 24V DC
Manual
Version 2.2.0
The following cable lengths result with cable type A for a bus segment, depending
on the transmission rate:
Table 3: Cable lengths of bus segments, depending on transmission rate
Transmission rate
Cable length, max.
9.6/19.2/45.45/93.75 Kbaud
1200 m
187.5 Kbaud
1000 m
500 Kbaud
400 m
1500 Kbaud
200 m
3000/6000/12000 Kbaud
100 m
Additional Information and documentation
Additional information and documentation relating to PROFIBUS are made
available by the PROFIBUS User Organization on its website. Please see
www.profibus.com .
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/