Cumberland Evolution Variable Output Owner's manual

Brand: Cumberland

Model: Evolution Variable Output

Type: Owner's manual

Part No. 4801-5315 Rev 1-15 Owners Manual Evolution Variable Output

Cumberland. • 1004 E. Illinois St. • Assumption,IL 62510 • Phone 1-217-226-4421 • Fax 1-217-226-4420

Evolution Variable Output

Cumberland

1004 E. Illinois St.

Assumption IL 62510

Part No. 4801-5315 Rev 7-09 Table of Contents Evolution Variable Output

Table of Contents

Section Title Page

1. Warranty ........................................................................................................................................................... 3

2. Warnings ........................................................................................................................................................... 4

3. Introduction ....................................................................................................................................................... 4

4. Specifications .................................................................................................................................................... 4

4.1 Part Numbers and Electrical Ratings ............................................................................................................... 4

4.2 Features ........................................................................................................................................................... 5

5. Front Panel Features ........................................................................................................................................ 5

6. Initial Setup of Variable Output Control Board (PCB 172) ................................................................................ 6

6.1 AC IN Connections .......................................................................................................................................... 6

6.2 AC OUT Connections ...................................................................................................................................... 6

6.3 Evolution Connections ..................................................................................................................................... 6

6.4 Farm Hand Connections .................................................................................................................................. 6

6.5 Control Jumper Connections ........................................................................................................................... 6

6.6 Front Panel Switch Connector ......................................................................................................................... 6

6.7 20 Amp Fuse .................................................................................................................................................... 6

6.8 EV-VAR PCB 172 Board Layout and Connection Locations ........................................................................... 7

7. Wiring Connections ........................................................................................................................................... 8

7.1 EV-VAR To Evolution 3000/3001 Wiring Connections .................................................................................... 8

7.2 EV-VAR To Farm Hand Stage Master Wiring Connections ............................................................................ 9

7.3 Separating Circuits to Operate Different Equipment ..................................................................................... 10

7.4 Combining Circuits to Operate the Same Type of Equipment ....................................................................... 11

8. Replacement Parts ......................................................................................................................................... 12

Part No. 4801-5315 Rev 1-15 Evolution Variable Output Page 3 of 12

Limited Warranty

1. Warranty

The GSI Group, LLC. (“GSI”) warrants products which it manufactures to be free of defects in materials and

workmanship under normal usage and conditions for a period of 12 months after sale to the original end-user or if a

foreign sale, 14 months from arrival at port of discharge, whichever is earlier. The end-user’s sole remedy (and GSI’s

only obligation) is to repair or replace, at GSI’s option and expense, products that in GSI’s judgment, contain a

material defect in materials or workmanship. Expenses incurred by or on behalf of the end-user without prior written

authorization from the GSI Warranty Group shall be the sole responsibility of the end-user.

Warranty Extensions: The Limited Warranty period is extended for the following products:

Product Warranty Period

AP Fans and

Flooring

Performer Series Direct Drive

Fan Motor 3 Years

All Fiberglass Housings Lifetime

All Fiberglass Propellers Lifetime

AP/Cumberland Flex-Flo/Pan Feeding Systems 2 Years

Cumberland

Feeding/Watering

Systems

Feeder System Pan Assemblies 5 Years **

Feed Tubes (1.75" & 2.00") 10 Years *

Centerless Augers 10 Years *

Watering Nipples 10 Years *

Grain Systems Grain Bin Structural Design 5 Years

Grain Systems

Farm Fans

Zimmerman

Portable & Tower Dryers 2 Years

Portable & Tower Dryer Frames and

Internal Infrastructure † 5 Years

GSI further warrants that the frame, basket and excluding all auger and auger drive components of the portable and tower

dyer shall be free from defects in materials for a period of time beginning on the twelth (12th) month from the date of

purchase and continuing until the sixtieth (60th) month from the date of purchase (extended warranty period). During the

extended warranty period, GSI will replace the frame or basket components that prove to be defective under normal

conditions of use without charge, excluding the labor, transportation, and/or shipping costs incurred in the performance of

this extended warranty.

Conditions and Limitations:

THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE LIMITED WARRANTY DESCRIPTION SET FORTH

ABOVE. SPECIFICALLY, GSI MAKES NO FURTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED,

INCLUDING, WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR

PURPOSE OR USE IN CONNECTION WITH: (i) PRODUCT MANUFACTURED OR SOLD BY GSI OR (ii) ANY ADVICE,

INSTRUCTION, RECOMMENDATION OR SUGGESTION PROVIDED BY AN AGENT, REPRESENTATIVE OR

EMPLOYEE OF GSI REGARDING OR RELATED TO THE CONFIGURATION, INSTALLATION, LAYOUT, SUITABILITY

FOR A PARTICULAR PURPOSE, OR DESIGN OF SUCH PRODUCTS.

GSI shall not be liable for any direct, indirect, incidental or consequential damages, including, without limitation, loss of

anticipated profits or benefits. The sole and exclusive remedy is set forth in the Limited Warranty, which shall not exceed

the amount paid for the product purchased. This warranty is not transferable and applies only to the original end-user.

GSI shall have no obligation or responsibility for any representations or warranties made by or on behalf of any dealer,

agent or distributor.

GSI assumes no responsibility for claims resulting from construction defects or unauthorized modifications to products

which it manufactured. Modifications to products not specifically delineated in the manual accompanying the equipment at

initial sale will void the Limited Warranty.

This Limited Warranty shall not extend to products or parts which have been damaged by negligent use, misuse,

alteration, accident or which have been improperly/inadequately maintained. This Limited Warranty extends solely to

products manufactured by GSI.

Prior to installation, the end-user has the responsibility to comply with federal, state and local codes which apply to the

location and installation of products manufactured or sold by GSI.

* Warranty prorated from list price:

0 to 3 years – no cost to end-user

3 to 5 years – end-user pays 25%

5 to 7 years – end-user pays 50%

7 to 10 years – end user pays 75%

** Warranty prorated from list price:

0 to 3 years – no cost to end-user

3 to 5 years – end-user pays 50%

† Motors, burner components and

moving parts not included. Portable

Dryer screens included. Tower Dryer

screens not included.

Part No. 4801-5315 Rev 1-15 Evolution Variable Output Page 4 of 12

2. Warnings

WARNING

Wiring And Connections Must Comply With All National And Local

Electrical Codes. Installation By Qualified Electrician Required!

WARNING

Disconnect All Electrical Power Sources To Evolution 3000/3001 Controller Or

Farm Hand Stage Master Controller Before Installing EV-VAR!

3. Introduction

The Evolution Variable Output is one of Hired-Hand's latest addition to the electronic controller product line.

Evolution Variable Output (EV-VAR) is used to vary the speed of fans or to vary light luminosity. The Off or On

switch setting overrides the main control system. To allow variable control of the EV-VAR output, connect EV-

VAR to a Hired Hand Evolution 3000/3001 controller or to a Farm Hand Stage Master Controller with the EV-VAR

switch set on VARIABLE. See wiring diagrams for proper connections.

The Evolution Variable Output is available in two versions: The 4KW/4HP model and the 8KW/8HP model.

The Evolution Variable Output models can be used in conjunction with Evolution 3000/3001 Control Systems or

Farm Hand Control Systems (Stage Master, etc.) for variable operation of lights or fans.

For information regarding the Variable Output models with the Override Pot, refer to manual number 4801-5318.

4. Specifications

4.1 Part Numbers and Electrical Ratings

Part No. Model No. Out

uts

6607-8031 EV-VAR 4KW / 4HP 2

6607-8032 EV-VAR 8KW / 8HP 4

DEVICE RATINGS

Outputs for Each Circuit Max Current (A)

hts 2 KW

120 VAC Fused

20 A

Fans 2 h.

240 VAC Fused

20 A

Part No. 4801-5315 Rev 1-15 Evolution Variable Output Page 5 of 12

4.2 Features

EV-VAR 4KW / 4HP EV-VAR 8KW / 8HP

2 Manual Override Switches

(3 positions: Variable – Off – On) 4 Manual Override Switches

(3 positions: Variable – Off – On)

5. Front Panel Features

Evolution Variable Output (EV-VAR) is used to vary the speed of fans or to vary light luminosity. To control the EV-VAR output,

connect EV-VAR to a Hired Hand Evolution 3000/3001 controller or to a Farm Hand Stage Master Controller. See wiring

diagrams for proper connections.

EV-VAR

8 KW

8 HP

EV-VAR

4 KW

4 HP

Two Manual Override Switches Four Manual Override Switches

Manual Override

Switch

Variable allows light

dimming or fan speed

control.

Off completely

disables item

operation.

ON manually connects

full AC power to

equipment.

NOTE: Operation is the

same for the 4 KW /

HP model.

EV-VAR 8 KW / 8 HP

Model Shown

Part No. 4801-5315 Rev 1-15 Evolution Variable Output Page 6 of 12

6. Initial Setup of Variable Output Control Board (PCB 172)

The following sub-sections describe the usage and settings of each connection and jumper included on the EV-VAR PCB #172.

The board layout with wire connector references are shown in Section 6.8.

WARNING

Disconnect All Electrical Power Sources To Evolution 3000/3001 Controller,

Farm Hand Stage Master Controller, and EV-VAR Prior To Wiring Or Maintenance!

6.1 AC IN Connections

Always connect to the breaker-box side of the electrical circuit. Refer to the Wiring Connection Figures in Section 7.

DANGER: Line Voltage is present when power is applied. DISCONNECT POWER prior to wiring or

maintenance.

6.2 AC OUT Connections

Connect to the fans or lights. Refer to the Wiring Connection Figures in Section 7.

DANGER: Line Voltage is present when power is applied. DISCONNECT POWER prior to wiring or

maintenance.

6.3 Evolution Connections

The Evolution connections must be wired to the electronic controller (Evolution 3000/3001).

Observe polarity connections (+ to +; - to -).

This connection is not used if a Farm Hand Stage Master is connected to the Farm Hand connections.

See wiring diagrams for more specific information.

6.4 Farm Hand Connections

The Farm Hand connections must be wired to the electronic controller (Stage Master).

Observe polarity connections (+ to +; - to -).

This connection is not used if a Evolution 3000/3001 is connected to the Evolution connections.

See wiring diagrams for more specific information.

6.5 Control Jumper Connections

The Control Jumpers are FACTORY WIRED from Circuit #1 to Circuit #3 and from Circuit #2 to Circuit #4. This allows two

separate circuits for operating different equipment as shown in Section 7.3.

If one circuit is desired for operating the same equipment, wires are provided for connecting a jumper from Circuit #1 to Circuit #2

as shown in Section 7.4.

6.6 Front Panel Switch Connector

The PCB Switch Connector is FACTORY WIRED to the specific circuit’s Front Panel Switch.

6.7 20 Amp Fuse

The 20 Amp Fuse is easily accessible when replacement is required.

WARNING

Disconnect All Electrical Power Sources To Evolution 3000/3001 Controller Or

Farm Hand Stage Master Controller Before Replacing Fuse!

Part No. 4801-5315 Rev 1-15 Evolution Variable Output Page 7 of 12

6.8 EV-VAR PCB 172 Board Layout and Connection Locations

Evolution Variable Output

PCB 172

Front Panel

Switch Connector

See Section 6.6. AC OUT Connections

See Section 6.2.

AC IN Connections

See Section 6.1.

Farm Hand Connections

See Section 6.4.

Control Jumper Connections

See Section 6.5.

Evolution Connections

See Section 6.3.

20 Amp Fuse

See Section 6.7.

CONTROL JUMPERS

AC VARIABLE OUTPUT EVOLUTION FARM HAND

Hired Hand

PCB 172 Rev 01

B. Crider

DANGER

Line Voltage is present when

power is applied.

DISCONNECT POWER prior

to setup or maintenance.

Part No. 4801-5315 Rev 1-15 Evolution Variable Output Page 8 of 12

7. Wiring Connections

7.1 EV-VAR To Evolution 3000/3001 Wiring Connections

To control the EV-VAR output using an Evolution 3000/3001 controller, connect EV-VAR using the wiring diagrams below for

proper connections.

Part No. 4801-5315 Rev 1-15 Evolution Variable Output Page 9 of 12

7.2 EV-VAR To Farm Hand Stage Master Wiring Connections

To control the EV-VAR output using a Farm Hand Stage Master controller, connect EV-VAR using the wiring diagrams below for

proper connections.

Part No. 4801-5315 Rev 1-15 Evolution Variable Output Page 10 of 12

7.3 Separating Circuits to Operate Different Equipment

In some cases, you may want to operate a combination of lights and fans. The following is an example of how one would wire two

circuits for lights and then two circuits for fans while integrated into the Evolution 3000.

Part No. 4801-5315 Rev 1-15 Evolution Variable Output Page 11 of 12

7.4 Combining Circuits to Operate the Same Type of Equipment

In some cases, you may want to operate all lights or all fans. The following is an example of how one would combine circuits one

and three with circuits two and four for only one connection to the Evolution 3000.

Part No. 4801-5315 Rev 1-15 Evolution Variable Output Page 12 of 12

8. Replacement Parts

Printed in the USA

Part No. Description

6407-1536 /PCB 172 EV-VAR w/QA

3010-2540 Fuse 20A Time Delay

3001-2869 Switch SPDT 2 HP w/tabs

Cumberland Evolution Variable Output Owner's manual

Cumberland Evolution Variable Output Owner's manual

Cumberland Evolution Variable Output Owner's manual

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