ESAB Service Alert 653 cvcc Bus Bar Insulator Kit Installation guide
- Type
- Installation guide
653 cvcc Bus Bar Insulator Kit
Installation Instructions
Be sure this information reaches the operator.
You can get extra copies through your supplier.
All work should be completed by a
qualified electrical technician
0558004268
April, 2003
PN - 0558004248
To be used on models:
This insulator kit eliminates a potential condition with the referenced power sources which could, with improper
operator set-up, lead to a serious safety issue. Inadequate clearance between certain primary and secondary
components may cause shorting of the primary voltage to the welding output of the power source. If the work
piece is not properly earth grounded as required, a potentially serious hazard could exist that could lead to
personal injury or death or other equipment damage. Follow the instructions below.
Service Alert
Part Number Description
37829 653 cvcc 230/460 Vac
37834 653 cvcc 230/460/575 Vac
37830 653 cvcc 230/460/575 Vac (CSA)
37835 653 cvcc 230/460/575 Vac (CSA - Environmental)
37832 653 cvcc 220/400 Vac 50 Hz.
37831 653 cvcc 220/400 Vac 50 Hz. (CE)
37836 653 cvcc 220/400 Vac 50 Hz. (CE - Environmental)
37921 653 cvcc 230/460/575 Vac (OEM)
37922 653 cvcc 220/400 Vac 50 Hz. (CE - OEM)
DISCONNECT primary power at wall switch, or circuit breaker,
before attempting inspection or work inside the power source.
1. Remove the power source top cover and both side panels.
2. Inspect the wiring on the rear of the voltage linkage board for wire contact with the transformer bus bar and
repair any damaged wire insulation.
3. Slip the Kydex insulator between the transformer bus bar and primary wires connected to the rear of the
voltage linkage board and secure in place using 2 plastic tie wraps supplied with the kit.
NOTE
If the distance between the transformer bus bar and the primary wiring will not allow passage of the inulator, remove the
two bolts holding the voltage linkage board and lift the board to allow passage of the insulator. Upon reassembly, insert
the 1/2" spacers between the linkage board and the "A" frame support and secure with .25 x 1" self-taping screw.
2
4. Inspect the opposite end of the transformer bus bar for primary wire routing that might be in
contact with the bus bar and repair any damaged wire insulation. Move primary wires so they are
not in contact with the transformer bus bar and have at least 1" separation from all un-insulated
metal surfaces.
6. Tie wrap the Kydex insulator between the transformer bus bar and primary wires routed around edge of bus
bar extending the insulator beyond the end of the bus bar if necessary to protect wires from contacting bus
bar edge. Secure in place using 2 plastic tie wraps supplied with the kit.
7. Replace the power source side and top panels and return to service.
Kit consists of :
Part Number Qty. Description
950995 4 Cable Tie Long
0558004267 2 Insulator Kydex Black
0558002017 2 Insulated spacer
61328090 2 .250"x1" 20 self taping screw
0558004268 1 Instruction Literature
CAUTION
Be sure the primary voltage leads connected to the back of the voltage linkage board are tight and not in
contact (shorted) with other leads. Be careful not to pinch any primary voltage leads between the insulator
and linkage board during reassembly.
Voltage Linkage Board
Rear View of Voltage Linkage Board
1/2" Spacer
Be sure ALL connec-
tions are tight and not
shorted or in contact
with other leads.
3
For questions or additional assistance or service contact:
ESAB Welding & Cutting Products
Product & Service Information Group
843-664-4416 Phone
843-664-5539 Fax
800-446-5693 Fax
Part Number Serial Number Inspection Date Kit Installed (Y/N) Repair Required (Y/N)
Please complete the table below and fax or phone the details to ESAB Product & Service Information
Group at the number listed below:
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1
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2
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ESAB Service Alert 653 cvcc Bus Bar Insulator Kit Installation guide
- Type
- Installation guide
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