Danfoss H1 P User guide

Type
User guide

Danfoss H1 P, a compact and efficient filter bypass sensor, offers reliable monitoring of your hydraulic system's filter condition. With its advanced sensing technology, it accurately detects when the filter is nearing its capacity, allowing you to schedule maintenance proactively and prevent unexpected downtime. The sensor provides real-time information on filter status, helping you optimize maintenance intervals and extend filter life, resulting in improved system uptime and reduced operational costs.

Danfoss H1 P, a compact and efficient filter bypass sensor, offers reliable monitoring of your hydraulic system's filter condition. With its advanced sensing technology, it accurately detects when the filter is nearing its capacity, allowing you to schedule maintenance proactively and prevent unexpected downtime. The sensor provides real-time information on filter status, helping you optimize maintenance intervals and extend filter life, resulting in improved system uptime and reduced operational costs.

MAKING MODERN LIVING POSSIBLE
Electrical Installation
H1 Pump
Filter Bypass Sensor
powersolutions.danfoss.com
Revision history Table of revisions
Date Changed Rev
September 2015 Minor layout revision BC
February 2015 Minor layout correction BB
August 2014 Converted to Danfoss layout BA
July 2006 First edition AA
Electrical Installation H1 Pump Filter Bypass Sensor
2 11013764 • Rev BCSeptember 2015
Literature references
Literature references.......................................................................................................................................................................4
Latest version of technical literature.........................................................................................................................................4
Product overview
Product image................................................................................................................................................................................... 5
Nomenclature....................................................................................................................................................................................5
Description/theory of operation.................................................................................................................................................5
Electrical specifications.................................................................................................................................................................. 6
Electrical installation
Pinout....................................................................................................................................................................................................7
Pin compatibility...............................................................................................................................................................................7
Mating connector.............................................................................................................................................................................7
Electrical Installation H1 Pump Filter Bypass Sensor
Contents
11013764 • Rev BCSeptember 2015 3
Literature references
References
Literature ID number Title Description
520L0823
H1 Axial Piston Pumps Technical Information
Complete product electrical and
mechanical specifications
70004849
H1 Filter Bypass Function Block User’s Guide
Compliant function blocks set-up
information
Latest version of technical literature
Danfoss product literature is online at: http://powersolutions.danfoss.com/literature/
Electrical Installation H1 Pump Filter Bypass Sensor
Literature references
4 11013764 • Rev BCSeptember 2015
Product image
H1 Filter Bypass Sensor
Nomenclature
H1 Filter Bypass Sensor model code
A B D F E G H J K M N S T V W X Y
H1 P
Only certain filtration options for the H1 pump utilize the Filter Bypass Sensor. Please refer to the pump’s
nomenclature to determine if the pump is equipped with the proper option. The nomenclature can be
found on the pump’s nametag. For nomenclature details, refer to H1 Axial Piston Pumps Technical
Information, 520L0823.
T module - Filtration options using the filter bypass sensor
Option Description
M Integral full flow with filter bypass sensor
Description/theory of operation
The H1 integral pressure filter head is designed with a filter bypass valve and non-contacting bypass
sensor. The pressure differential acting on the filter element also acts on a spring biased bypass spool.
This spool is designed with a magnetic area. When a certain spool position is reached, the magnet closes
a switch in the bypass sensor which allows R2 to be in parallel with R1. This occurs without any
mechanical contact between the spool and the bypass sensor.
The position of the bypass spool is indicated by the change in the measured sensor resistance. The
change in resistance occurs when R2 is switched in and out of the circuit. When the filter is not being
bypassed, the nominal measured resistance is 510 ohms. When the switch is closed, the nominal
measured resistance is 122 ohms.
The bypass spool is designed so the bypass sensor switch will be closed before oil bypasses the filter
element. This gives the machine operator an indication that the filter is very close to bypassing and a
filter replacement is required.
Electrical Installation
H1 Pump Filter Bypass Sensor
Product overview
11013764 • Rev BCSeptember 2015 5
For cold start conditions, it is typical that the filter may bypass for a short amount of time while the oil is
warming up. At normal operating oil temperatures, a system that does not yet need a filter replacement
will operate in the non-bypass mode. The addition of an oil temperature sensor and additional control
logic, is recommended to properly determine if a filter replacement is required.
Integral filter head with filter bypass sensor
Bypass spool
Filter bypass sensor
Filter element
Filter head with filter bypass sensor
21M6
R1
R2
outin
Electrical specifications
Electrical
Maximum voltage (V)
48 Vdc
Maximum power (W)
0.6 W
Nominal resistance across pin 1 and 2 of open switch
510 Ω
Nominal resistance across pin 1 and 2 of closed switch
122 Ω
Temperature range
-20° C to 100° C [-4° F to 212° F]
Electrical Installation H1 Pump Filter Bypass Sensor
Product overview
6 11013764 • Rev BCSeptember 2015
Pinout
Pin location
1 2
Pinout
Pin Description
1 Voltage
2 Ground
Alternative pinout
Pin Description
1 Ground
2 Voltage
For device electrical schematic, see Description/theory of operation on page 5.
Pin compatibility
PLUS+1
®
module pin type/ H1 Filter Bypass Sensor pin compatibility
PLUS+1
®
Module Pin Type Acceptable use: Device pin number
AIN/Temp/Rheo 1, 2
Power ground - 1, 2
Mating connector
Deutsch
®
version H1 Filter Bypass Sensor mating connector parts list
Description Quantity Ordering Number
Connector 1 Deutsch
®
DTM06-2S
Secondary wedge lock 1 Deutsch
®
WM-2S
Socket terminal 2 Deutsch
®
0462-201-20141
Electrical Installation H1 Pump Filter Bypass Sensor
Electrical installation
11013764 • Rev BCSeptember 2015 7
Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and
electronic components. We specialize in providing state-of-the-art technology and solutions
that excel in the harsh operating conditions of the mobile off-highway market. Building on
our extensive applications expertise, we work closely with our customers to ensure
exceptional performance for a broad range of off-highway vehicles.
We help OEMs around the world speed up system development, reduce costs and bring
vehicles to market faster.
Danfoss – Your Strongest Partner in Mobile Hydraulics.
Go to www.powersolutions.danfoss.com for further product information.
Wherever off-highway vehicles are at work, so is Danfoss. We offer expert worldwide support
for our customers, ensuring the best possible solutions for outstanding performance. And
with an extensive network of Global Service Partners, we also provide comprehensive global
service for all of our components.
Please contact the Danfoss Power Solution representative nearest you.
Local address:
Danfoss
Power Solutions GmbH & Co. OHG
Krokamp 35
D-24539 Neumünster, Germany
Phone: +49 4321 871 0
Danfoss
Power Solutions ApS
Nordborgvej 81
DK-6430 Nordborg, Denmark
Phone: +45 7488 2222
Danfoss
Power Solutions (US) Company
2800 East 13th Street
Ames, IA 50010, USA
Phone: +1 515 239 6000
Danfoss
Power Solutions Trading
(Shanghai) Co., Ltd.
Building #22, No. 1000 Jin Hai Rd
Jin Qiao, Pudong New District
Shanghai, China 201206
Phone: +86 21 3418 5200
Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to
products already on order provided that such alterations can be made without changes being necessary in specifications already agreed.
All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved.
11013764 • Rev BC • September 2015 www.danfoss.com
©
Danfoss A/S, 2015
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Danfoss H1 P User guide

Type
User guide

Danfoss H1 P, a compact and efficient filter bypass sensor, offers reliable monitoring of your hydraulic system's filter condition. With its advanced sensing technology, it accurately detects when the filter is nearing its capacity, allowing you to schedule maintenance proactively and prevent unexpected downtime. The sensor provides real-time information on filter status, helping you optimize maintenance intervals and extend filter life, resulting in improved system uptime and reduced operational costs.

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