Nilar FERROAMP 21-0001 Quick Installation Manual

Type
Quick Installation Manual

This manual is also suitable for

QUICKINSTALLATIONGUIDE
210001&210002
Importantinformaon
Readcarefully
Keepthisinformaonforfurtherreference
WARNING
Thisproductcontainspowerfulbaerypacks(NiMH) andis
suppliedbymulplehazardouselectricalsources.Bewareof
storedandresidualenergies.
Obeylocalregulaonsforliveworkingwhencasing/doorisopen.
Wearelectricallyinsulatedgloveswhenhandlingbaerypacks.
Baerysurfacesmaycarryhazardousvoltageduetolowered
insulaonresistance.Donotplace
baerypacksonconducve
surfaces.
Riskforelectricshockandarcingifproductisusedincorrectly.
Thebaerypackscannotbeturnedoffelectrically.Pleasenote:
 Workonlywithonebaerypackterminalattheme.
 Rupturediscmayreleaseelectrolyteduringabnormaluse.
We
thereforerecommendwearingsafetyglasses.
Riskforelectricalhazardsifproductisexposedtorainor
moisture.
Donotoperatetheproductwithsuspectedfailures.Ifyou
suspectthattheproductisdamaged,haveitinspectedby
qualiedservicepersonnel.
Donotblockorcovertherupturediscoutleton
thebaerypack.
Ifareoccurs,itcanbeexnguishedbyusingCO
2
.Ensurethat
reexnguishersareavailable.
CAUTION
Ifabaerypackisdamagedmechanically,thefollowingmay
occur:
 Highheatgeneraononthesurfaceofthebaerycells.
 Electrolytemayescape.
 Eventualsmokefromthebaerypackscanirritatethe
skin,eyesandrespiratorysystem.
Therefore,followtheseguidelines:
 Donotopen
thebaerypacks.
 Donotmodifyormechanicallydamagethebaerypacks.
 OperatetheNilarHomeBoxonlywithintheallowed
operangrange.
 Donotshortcircuitthebaerypacks.
 Donotconnuetousethebaerypacksaeridened
asfaulty.
Itisrequiredthatasmokealarm,preferablywithconnected
surveillancefuncon,isinstalledincloseandstrategical
conneconwiththeinstallaonoftheproduct.Furthermore,the
installaonofagasalarmthatwarnsincaseofhighlevelsof
hydrogenisrecommended.
Always
installtheproductinawellvenlatedlocaon.
Toavoidpotenalhazards,usethisproductonlyasspecied.
Donotoperatetheproductwithcoversremoved.Ifcoversare
removedduringe.g.repair,donottouchanyexposed
connecons.
Theproductshallnotbeexposedto
liquids(notevendrippingor
splashing)andobjectslledwithliquidsmustnotbeplacedon
orclosetotheproduct.
Removepersonalmetalitemssuchasrings,bracelets,necklaces,
andwatcheswhenphysicallyhandlingtheproductsinceitcan
resultinashortcircuitcurrentcausingsevereburn.
Keep
productsurfacescleananddry.
THISQUICKGUIDEISONLYINTENDEDTOBEUSEDBYINSTALLATIONPERSONNELWITHPREVIOUSINSTALLATION
EXPERIENCEANDFULLUNDERSTANDINGOFTHEPROCEDUREANDSAFETYWARNINGSEXPLAINEDANDDESCRIBEDINTHE
MOREEXTENSIVEINSTRUCTION MANUAL HOME BOX (73H006)!
IFUNCERTAINTYARISES,ALWAYSREFERTOINSTRUCTION MANUAL HOME BOX (73H006)!
THEINSTRUCTIONMANUALCANBEDOWNLOADEDAT:
hps://www.nilar.com/partnerlogin/
PERSONALPROTECTIVE
EQUIPMENT(PPE)
AlwaysusePPEduringhandlingandinstallaonofproduct.At
minimumthisincludessafetyshoeswithsteeltoe,safetyglasses,
andelectricallyinsulatedgloves:
TOOLS&
ACCESSORIES
TXD2Torxscrewdriver,size20
HXD2Hexscrewdriver,size4

WARNING&CAUTION
SYMBOLS
Thefollowingwarningandcauonsymbolsareusedthroughout
thedocument:

GENERAL
CAUTION
WARNING
CRUSHHAZARD
WARNING
HAZARDOUS
VOLTAGE
CAUTION
HEAVY
WEIGHT
1
2
3
HXD 2
x 4
x 4
HXD 2
Ensureappropriatespaceforthe
HomeBox.
Ifrequired,adjustthesupport
legsoftheHomeBoxtolevel.
Unscrewandremovethecorner
tops.
Unscrewandremovethecover
lid.
PLEASE READ THE WARNING
STICKERS ON THE TOP PLATE
BEFORE PROCEEDING
DO NOT ATTACH THE HOME
BOX TO THE WALL UNTIL
INSTALLATION HAS REACHED
STEP 14 IN THIS
INSTALLATION GUIDE
4
5
6
Slidethefrontplateupwardsto
unhookitandliitthereaer
outwards.
Slidethesideplatesupwardsto
unhookthemandlithem
thereaeroutwards.
Tiltthetopplateupwardsafew
degreesandthereaerliito.
7
9
x 4
HXD 2
UnscrewandremovetheBMS
cover.
RoutetheFerroampEnergyHub
powercablethroughthecable
entryofNilarHomeBox.
8
AlwaysinstallatypeBorB+Re-
sidualCurrentDevice(RCD).If
anRCDofanotherclassicaon
(typeAC,AorF)isalready
installed,itneedstoberepla-
cedwithatypeBorB+RCD.
FOR RCDINSTALLATION,
PLEASE SEE SEPERATE
INFORMATION BULLETIN
TypeB
TypeB+
____________________________
TypeAC
TypeA
TypeF
THE FERROAMP ENERGYHUB
SYSTEM MAY STILL PROVIDE
HAZARDOUS VOLTAGE AND
RESIDUAL ENERGY. ALT
HOUGH IT IS SWITCHED OFF
OR MAY APPEAR SWITCHED
OFF.
Posive(+)wireofpowercable
connectstotheposive
terminal(+)oftheNilarBMS.
Theprotecveearth(PE)wireof
thepowercableistobeconnec-
tedtotheprotecveearth(PE)
terminaloftheNilarBMS.
10
11
12
Negave(-)wireofpowercable
connectstothenegave
terminal(-)oftheNilarBMS.
CONDUCTUR CROSSSECTION
MAX 6 mm
2
CONDUCTUR CROSSSECTION
MAX 6 mm
2
THE POSITIVE (+) WIRE OF
THE INCOMING POWER
CABLES MUST ALWAYS BE
EXTERNALLY PROTECTED
BY A 10A DCFUSE
(1000VDC)
CONDUCTUR CROSSSECTION
MAX 6 mm
2
THE NEGATIVE () WIRE
OF THE INCOMING
POWER CABLES MUST
ALWAYS BE EXTERNALLY
PROTECTED BY A 10A DC
FUSE (1000VDC)
14
Placetheinsulaontraysonthe
shelfslotsoftheHomeBox
NEVER INSTALL BATTERY
PACKS WITHOUT INSULATION
TRAYS.
Connectaninternetcabletothe
RJ45portonthebacksideofthe
cabinet.
13
15
FixatetheHomeBoxby
aachingthemounngbrackets
with(2)screwseachontoastab-
lewall.
THE HOME BOX MUST
ALWAYS BE ATTACHED TO A
STABLE WALL. TYPE AND
LENGTH OF SCREWS DEPEND
ON MATERIAL IN WALL AND
THE SCREWS ARE NOT
SUPPLIED WITH NILAR HOME
BOX.
16
17
18
IDMARKING IN SHELF SLOT
OF CABINET MUST MATCH ID
MARKING ON BATTERY PACK
IT IS RECOMMENDED TO USE
LIFTING AIDS
Fixatethebaerypackstothe
insulaontraywiththescrews.
Repeatforallbaerypacks.
TXD 2
x 2
x 4
Carefullyli/slidethebaery
packsintotheirdedicatedshelf
slots.
REMOVE BOTH LIFTING
STRAPS FROM THE BATTERY
PACKS.
TXD 2
x 4
20
21
Connectthepre-routed
communicaoncablefromBMS
tobaerypack’A’(RJ45).
Connecttheinterpack
communicaoncablesbetween
baerypack’A’and’B’,
between’B’and’C’(pre-routed)
andbetween’C’and’D’.
Connectthepre-routed
communicaoncablefromESO
tobaerypack’D’.
19
Connectthecurrentsensor
cabletobaerypack’D’.
Makesurethattheclamping
screws/springsforthe24VDC
powersupply①andthe
Currentsensor②arevisibleon
thefrontsideoftheconnectors
andthatthecablesarepoinng
towardsthecableentry③.
BE CAREFUL TO CONNECT
THE IMU CONNECTORS WITH
THE CORRECT ORIENTATION
INSTALL AS DESCRIBED IN
INSTALLATION STEP #19
22
23
24
Connectallthefancablestoall
baerypacks.
Connectthepre-routed24VDC
powersupplycabletoeach
baerypack.
Connecttheambient
temperaturesensorcableto
baerypack’A’.
Installthecoverlidsbackonall
thebaerypacksandcheckthat
allcablesareroutedthroughthe
cableentry.
INSTALL AS DESCRIBED IN
INSTALLATION STEP #19
26
27
Plugthepre-routedinterpack
cableintotheposive(+)chassis
connectorofbaerypack‘B’.
25
Connecttheposive(+)chassis
connectorofbaerypack‘A’to
thenegave(-)chassis
connectorofbaerypack‘B’by
usingone,ofthetwo,external
interpackpowercables.
Connectthepre-routednegave
(-)powercable(1:A)intothe
negave(-)chassisconnectorof
baerypack‘A’.
DO NOT CONNECT THE
POSITIVE (+) AND THE
NEGATIVE () TERMINAL
ON THE SAME BATTERY
PACK (= SHORTCIRCUIT!)
CHECK THAT THE FUSES
ARE NOT ACTIVATED , SE
INSTALLATION STEP #31
29
Plugtheotherendofthe
pre-routedinterpackcableinto
thenegave(-)chassis
connectorofbaerypack‘C’.
Lacethepre-routedposive(+)
powercable(1:D)throughthe
currentsensorandconnectitto
theposive(+)chassis
connectorofbaerypack‘D’.
THE TEXT MARKING “LEM”
OF THE CURRENT SENSOR
MUST POINT TOWARDS THE
POSITIVE (+) CHASSIS
CONNECTOR
28
Connecttheposive(+)chassis
connectorofbaerypack‘C’to
thenegave(-)chassis
connectorofbaerypack‘D’by
usingtheremainingexternal
interpackpowercable.
30
DO NOT CONNECT THE
POSITIVE (+) AND THE
NEGATIVE () TERMINAL
ON THE SAME BATTERY
PACK (= SHORTCIRCUIT!)
32
31
ASSEMBLE THE NILAR HOME BOX CABINET IN THE
REVERSE ORDER OF HOW IT IS DESCRIBED IN STEP
2 – 7 AND CONTACT FERROAMP FOR FURTHER
INSTRUCTIONS BEFORE TAKEN INTO OPERATION .
Removetheadhesivetapeover
thefusebox,acvatethefuses
byclosingthehatches.
NilarAB
Stockholmsvägen116B,6tr
SE18730Täby,Sweden
  • Page 1 1
  • Page 2 2
  • Page 3 3
  • Page 4 4
  • Page 5 5
  • Page 6 6
  • Page 7 7
  • Page 8 8
  • Page 9 9
  • Page 10 10
  • Page 11 11
  • Page 12 12
  • Page 13 13
  • Page 14 14
  • Page 15 15
  • Page 16 16

Nilar FERROAMP 21-0001 Quick Installation Manual

Type
Quick Installation Manual
This manual is also suitable for

Ask a question and I''ll find the answer in the document

Finding information in a document is now easier with AI