Nilar FERROAMP 21-0001 Quick Installation Manual



QUICKINSTALLATIONGUIDE



21‐0001&21‐0002

Importantinformaon

Readcarefully

Keepthisinformaonforfurtherreference

WARNING



Thisproductcontainspowerfulbaerypacks(NiMH) andis

suppliedbymulplehazardouselectricalsources.Bewareof

storedandresidualenergies.

Obeylocalregulaonsforliveworkingwhencasing/doorisopen.

Wearelectricallyinsulatedgloveswhenhandlingbaerypacks.

Baerysurfacesmaycarryhazardousvoltageduetolowered

insulaonresistance.Donotplace

baerypacksonconducve

surfaces.

Riskforelectricshockandarcingifproductisusedincorrectly.

Thebaerypackscannotbeturnedoﬀelectrically.Pleasenote:

 Workonlywithonebaerypackterminalattheme.

 Rupturediscmayreleaseelectrolyteduringabnormaluse.

We

thereforerecommendwearingsafetyglasses.

Riskforelectricalhazardsifproductisexposedtorainor

moisture.

Donotoperatetheproductwithsuspectedfailures.Ifyou

suspectthattheproductisdamaged,haveitinspectedby

qualiﬁedservicepersonnel.

Donotblockorcovertherupturediscoutleton

thebaerypack.

Ifaﬁreoccurs,itcanbeexnguishedbyusingCO

.Ensurethat

ﬁreexnguishersareavailable.

CAUTION



Ifabaerypackisdamagedmechanically,thefollowingmay

occur:

 Highheatgeneraononthesurfaceofthebaerycells.

 Electrolytemayescape.

 Eventualsmokefromthebaerypackscanirritatethe

skin,eyesandrespiratorysystem.

Therefore,followtheseguidelines:

 Donotopen

thebaerypacks.

 Donotmodifyormechanicallydamagethebaerypacks.

 OperatetheNilarHomeBoxonlywithintheallowed

operangrange.

 Donotshort‐circuitthebaerypacks.

 Donotconnuetousethebaerypacksaeridenﬁed



asfaulty.

Itisrequiredthatasmokealarm,preferablywithconnected

surveillancefuncon,isinstalledincloseandstrategical

conneconwiththeinstallaonoftheproduct.Furthermore,the

installaonofagasalarmthatwarnsincaseofhighlevelsof

hydrogenisrecommended.

Always

installtheproductinawell‐venlatedlocaon.

Toavoidpotenalhazards,usethisproductonlyasspeciﬁed.

Donotoperatetheproductwithcoversremoved.Ifcoversare

removedduringe.g.repair,donottouchanyexposed

connecons.

Theproductshallnotbeexposedto

liquids(notevendrippingor

splashing)andobjectsﬁlledwithliquidsmustnotbeplacedon

orclosetotheproduct.

Removepersonalmetalitemssuchasrings,bracelets,necklaces,

andwatcheswhenphysicallyhandlingtheproductsinceitcan

resultinashort‐circuitcurrentcausingsevereburn.

Keep

productsurfacescleananddry.

THISQUICKGUIDEISONLYINTENDEDTOBEUSEDBYINSTALLATIONPERSONNELWITHPREVIOUSINSTALLATION

EXPERIENCEANDFULLUNDERSTANDINGOFTHEPROCEDUREANDSAFETYWARNINGSEXPLAINEDANDDESCRIBEDINTHE

MOREEXTENSIVEINSTRUCTION MANUAL HOME BOX (73‐H006)!

IFUNCERTAINTYARISES,ALWAYSREFERTOINSTRUCTION MANUAL HOME BOX (73‐H006)!

THEINSTRUCTIONMANUALCANBEDOWNLOADEDAT:

hps://www.nilar.com/partner‐login/

PERSONALPROTECTIVE

EQUIPMENT(PPE)



AlwaysusePPEduringhandlingandinstallaonofproduct.At

minimumthisincludessafetyshoeswithsteeltoe,safetyglasses,

andelectricallyinsulatedgloves:



TOOLS&

ACCESSORIES



TXD2Torxscrewdriver,size20



HXD2Hexscrewdriver,size4







WARNING&CAUTION

SYMBOLS



Thefollowingwarningandcauonsymbolsareusedthroughout

thedocument:





GENERAL

CAUTION

WARNING

CRUSHHAZARD

WARNING

HAZARDOUS

VOLTAGE

CAUTION

HEAVY

WEIGHT

1

2

3

HXD 2

x 4

HXD 2

Ensureappropriatespaceforthe

HomeBox.

Ifrequired,adjustthesupport

legsoftheHomeBoxtolevel.

Unscrewandremovethecorner

tops.

Unscrewandremovethecover

lid.

PLEASE READ THE WARNING

STICKERS ON THE TOP PLATE

BEFORE PROCEEDING

DO NOT ATTACH THE HOME

BOX TO THE WALL UNTIL

INSTALLATION HAS REACHED

STEP 14 IN THIS

INSTALLATION GUIDE

4

5

6

Slidethefrontplateupwardsto

unhookitandliitthereaer

outwards. 

Slidethesideplatesupwardsto

unhookthemandlithem

thereaeroutwards. 

Tiltthetopplateupwardsafew

degreesandthereaerliitoﬀ. 

7

9

x 4

HXD 2

UnscrewandremovetheBMS

cover.

RoutetheFerroampEnergyHub

powercablethroughthecable

entryofNilarHomeBox. 

8

AlwaysinstallatypeBorB+Re-

sidualCurrentDevice(RCD).If

anRCDofanotherclassiﬁcaon

(typeAC,AorF)isalready

installed,itneedstoberepla-

cedwithatypeBorB+RCD.



FOR RCD‐INSTALLATION,

PLEASE SEE SEPERATE

INFORMATION BULLETIN

TypeB

TypeB+

____________________________

TypeAC

TypeA

TypeF

THE FERROAMP ENERGYHUB

SYSTEM MAY STILL PROVIDE

HAZARDOUS VOLTAGE AND

RESIDUAL ENERGY. ALT‐

HOUGH IT IS SWITCHED OFF

OR MAY APPEAR SWITCHED

OFF.

Posive(+)wireofpowercable

connectstotheposive

terminal(+)oftheNilarBMS.

Theprotecveearth(PE)wireof

thepowercableistobeconnec-

tedtotheprotecveearth(PE)

terminaloftheNilarBMS.

10

11

12

Negave(-)wireofpowercable

connectstothenegave

terminal(-)oftheNilarBMS.

CONDUCTUR CROSS‐SECTION

MAX 6 mm

CONDUCTUR CROSS‐SECTION

MAX 6 mm

THE POSITIVE (+) WIRE OF

THE INCOMING POWER

CABLES MUST ALWAYS BE

EXTERNALLY PROTECTED

BY A 10A DC‐FUSE

(1000VDC)

CONDUCTUR CROSS‐SECTION

MAX 6 mm

THE NEGATIVE (‐) WIRE

OF THE INCOMING

POWER CABLES MUST

ALWAYS BE EXTERNALLY

PROTECTED BY A 10A DC‐

FUSE (1000VDC)

14

Placetheinsulaontraysonthe

shelfslotsoftheHomeBox 

NEVER INSTALL BATTERY

PACKS WITHOUT INSULATION

TRAYS.

Connectaninternetcabletothe

RJ45portonthebacksideofthe

cabinet.

13

15

FixatetheHomeBoxby

aachingthemounngbrackets

with(2)screwseachontoastab-

lewall.



THE HOME BOX MUST

ALWAYS BE ATTACHED TO A

STABLE WALL. TYPE AND

LENGTH OF SCREWS DEPEND

ON MATERIAL IN WALL AND

THE SCREWS ARE NOT

SUPPLIED WITH NILAR HOME

BOX.

16

17

18

ID‐MARKING IN SHELF SLOT

OF CABINET MUST MATCH ID

‐MARKING ON BATTERY PACK

IT IS RECOMMENDED TO USE

LIFTING AIDS

Fixatethebaerypackstothe

insulaontraywiththescrews.

Repeatforallbaerypacks.

TXD 2

x 2

x 4

Carefullyli/slidethebaery

packsintotheirdedicatedshelf

slots.

REMOVE BOTH LIFTING

STRAPS FROM THE BATTERY

PACKS.

TXD 2

x 4

20

21

Connectthepre-routed

communicaoncablefromBMS

tobaerypack’A’(RJ45).

Connecttheinterpack

communicaoncablesbetween

baerypack’A’and’B’,

between’B’and’C’(pre-routed)

andbetween’C’and’D’.

Connectthepre-routed

communicaoncablefromESO

tobaerypack’D’.

19

Connectthecurrentsensor

cabletobaerypack’D’.

Makesurethattheclamping

screws/springsforthe24VDC

powersupply①andthe

Currentsensor②arevisibleon

thefrontsideoftheconnectors

andthatthecablesarepoinng

towardsthecableentry③.

BE CAREFUL TO CONNECT

THE IMU CONNECTORS WITH

THE CORRECT ORIENTATION

INSTALL AS DESCRIBED IN

INSTALLATION STEP #19

22

23

24

Connectallthefancablestoall

baerypacks.

Connectthepre-routed24VDC

powersupplycabletoeach

baerypack.

Connecttheambient

temperaturesensorcableto

baerypack’A’.



Installthecoverlidsbackonall

thebaerypacksandcheckthat

allcablesareroutedthroughthe

cableentry.

INSTALL AS DESCRIBED IN

INSTALLATION STEP #19

26

27

Plugthepre-routedinterpack

cableintotheposive(+)chassis

connectorofbaerypack‘B’.

25

Connecttheposive(+)chassis

connectorofbaerypack‘A’to

thenegave(-)chassis

connectorofbaerypack‘B’by

usingone,ofthetwo,external

interpackpowercables.

Connectthepre-routednegave

(-)powercable(1:A)intothe

negave(-)chassisconnectorof

baerypack‘A’.

DO NOT CONNECT THE

POSITIVE (+) AND THE

NEGATIVE (‐) TERMINAL

ON THE SAME BATTERY

PACK (= SHORT‐CIRCUIT!)

CHECK THAT THE FUSES

ARE NOT ACTIVATED , SE

INSTALLATION STEP #31

29

Plugtheotherendofthe

pre-routedinterpackcableinto

thenegave(-)chassis

connectorofbaerypack‘C’.

Lacethepre-routedposive(+)

powercable(1:D)throughthe

currentsensorandconnectitto

theposive(+)chassis

connectorofbaerypack‘D’. 

THE TEXT MARKING “LEM”

OF THE CURRENT SENSOR

MUST POINT TOWARDS THE

POSITIVE (+) CHASSIS

CONNECTOR

28

Connecttheposive(+)chassis

connectorofbaerypack‘C’to

thenegave(-)chassis

connectorofbaerypack‘D’by

usingtheremainingexternal

interpackpowercable.

30

DO NOT CONNECT THE

POSITIVE (+) AND THE

NEGATIVE (‐) TERMINAL

ON THE SAME BATTERY

PACK (= SHORT‐CIRCUIT!)



32



31

ASSEMBLE THE NILAR HOME BOX CABINET IN THE

REVERSE ORDER OF HOW IT IS DESCRIBED IN STEP

2 – 7 AND CONTACT FERROAMP FOR FURTHER

INSTRUCTIONS BEFORE TAKEN INTO OPERATION .

Removetheadhesivetapeover

thefusebox,acvatethefuses

byclosingthehatches.



NilarAB

Stockholmsvägen116B,6tr

SE‐18730Täby,Sweden

Nilar FERROAMP 21-0001, FERROAMP 21-0002 Quick Installation Manual

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